Burkert 5407 User manual
Bedienungsanleitung
Manuel d‘utilisation
Operating Instructions
Type 5407
Safety shut-off device
Sicherheitsabsperreinrichtung
Dispositif d’arrêt de sécurité
TÜV certified according to DIN EN ISO 23553-1
TÜV geprüft nach DIN EN ISO 23553-1
Contrôle TÜV selon DIN EN ISO 23553-1
2
2 SYMBOLS
In these instructions, the following symbols are used.
DANGER!
Warns of an immediate danger!
ႧFailure to observe the warning may result in a fatal or serious injury.
WARNING!
Warns of a potentially dangerous situation!
ႧFailure to observe the warning may result in a serious or fatal injury.
CAUTION!
Warns of a possible danger!
ႧFailure to observe the warning may result in medium or minor
injury.
NOTE!
Warns of damage to property!
Important tips and recommendations.
odesignates a procedure which you must carry out.
1 OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the device.
Keep these instructions in a location which is easily accessible to
every user and make these instructions available to every new owner
of the device.
The operating instructions contain important safety information!
Failure to observe these instructions may result in hazardous
situations.
ႧThe operating instructions must be read and understood.
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3
3.1 Predictable misuse
ವDo not put any loads on the housing (e.g. by placing objects on it
or standing on it).
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not paint the housing parts or screws.
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3 AUTHORIZED USE
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ႧThe device, which controls the supply of heating oil to a burner,
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accordance with DIN EN ISO 23553-1.
ႧUse according to the authorized data, operating and service
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instructions. These are described in the chapter on „Technical
Data“.
ႧBürkert valves must not be used in combination with valves
from other manufacturers.
ႧCorrect transportation, storage and installation, and careful
use and maintenance are essential for reliable and faultless
operation.
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ıULQJSODQWLQFRPELQDWLRQZLWKDYDOYHRIW\SH'1LQ
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4
4 BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any
ವcontingencies and events which may arise during the installation,
operation and maintenance of the devices.
ವlocal safety regulations – the operator is responsible for observing
these regulations, also with reference to the installation personnel.
DANGER!
Danger – high pressure!
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vent the lines.
Risk of electric shock!
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and secure to prevent reactivation.
ႧObserve applicable accident prevention and safety regulations
for electrical equipment!
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ႧDo not touch the device with bare hands.
WARNING!
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Sticking core causes coil to overheat, resulting in a malfunction.
ႧMonitor process to ensure function is in perfect working order!
WARNING!
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Ⴇ$IWHUDQH[WHUQDOıUHFKHFNWKHHTXLSPHQWDQGVDIHW\VKXWRij
device.
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WARNING!
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MRLQWV
ႧEnsure seals are seated correctly!
ႧCarefully screw together coil and device socket or valve and
connection plate!
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5
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To prevent injuries:
ႧEnsure that the system cannot be activated unintentionally.
ႧInstallation and maintenance work may only be carried out by
authorized technicians with the appropriate tools.
ႧAfter an interruption in the power supply, ensure that the pro-
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ႧThe device may be installed and operated only when in a per-
fect condition and in consideration of the operating instructions
for the valve and furnace.
ႧThe general rules of technology must be observed for applica-
tion planning and operation of the device.
Failure to observe this operating manual and its operating
instructions as well as unauthorized tampering with the device
release us from any liability and also invalidate the warranty
covering the device and accessories!
5 GENERAL INFORMATION
International
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operating instructions.
And also on the internet at: www.flutech.co.th
5.2 Warranty
The warranty is only valid if the device is used as intended in
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6
5.3 Information on the Internet
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G on the Internet at: www.flutech.co.th
6 TECHNICAL DATA
The following values are indicated on the type label:
ವ$PELHQWDQGPHGLXPWHPSHUDWXUHYROWDJH1) (tolerance
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1)
The voltage value on the type label is half the respective mains voltage.
Materials
Housing Stainless steel
Seat seal PTFE
Housing seal FKM
Coil jacket Epoxy
Media
Heating oils',13DUWat a viscosity
F67(other media by arrangement with the Bürkert sales
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A (NC)
1(P)
2(A)
Protection class ,3LQDFFRUGDQFHZLWK(1ZLWKDXWKR-
rized device socket in accordance with DIN
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7
6.1 Type label
6.1.1 Standard type label
5407
NC
20,0 EF VA
G3/4
Pstat 30 bar IP65
110-120V
50Hz 20W
00YYYYYY
00XXXXXX
W14LP
Housing material
Seal material
2ULıFH
Id. Number
Voltage, Frequency, Output
Connecting thread, Nominal
pressure, Protection class
Operating principle
Type
Customer article number (optional)
Fig. 1: Location and description of the type label
6.1.2 7\SHODEHODSSURYDO
Register number
Permitted ambient temperature
Max. permitted medium temperature
T med. Max. 160°C
T Umg. -15°C bis 60°C
Reg.Nr. XXXXX
0036
Inspection body
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Fig. 2: Location and description of the additional plate
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8
7 INSTALLATION
7.1 Safety instructions
DANGER!
Risk of injury from high pressure in the system!
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and vent the lines.
Risk of injury due to electrical shock!
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and secure to prevent reactivation!
ႧObserve applicable accident prevention and safety regulati-
ons for electrical equipment!
WARNING!
Risk of injury from improper installation!
ႧInstallation may only be carried out by authorized technicians
with the appropriate tools!
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an uncontrolled restart!
ႧSecure system from unintentional activation.
ႧFollowing assembly, ensure a controlled restart.
7.2 Before Installation
Installation position:
Installation can be in any position.
Preferably: Drive at the top.
oPrior to installation check pipelines for dirt and clean if necessary.
7.3 Installation
oHold the device with a suitable tool (open-end wrench) on the
housing and screw into the pipeline.
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NOTE!
Caution risk of breakage!
ವDo not use the coil as a lifting arm.
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malfunction!
ವDo not seal pipe connections with hemp or PTFE tape.
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9
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Flow valve
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nozzle
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Fig. 3: Installation
7.4 Connecting the device socket to the
power supply
WARNING!
Risk of injury due to electrical shock!
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supply and secure to prevent reactivation!
ႧObserve applicable accident prevention and safety regulations
for electrical equipment!
If the protective conductor contact between the coil and housing
is missing, there is danger of electrical shock!
ႧAlways connect protective conductor.
ႧCheck electrical continuity between coil and housing.
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10
Seal
PD[1P
Approved device socket, e.g.
W\SHRUVLPLODU
Fig. 4: Connecting the device socket to the power supply
8 MAINTENANCE AND REPAIRS
8.1 Safety instructions
DANGER!
Risk of injury from high pressure in the equipment!
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vent the lines.
Risk of injury due to electrical shock!
Ⴇ%HIRUHUHDFKLQJLQWRWKHV\VWHPVZLWFKRijWKHSRZHUVXSSO\
and secure to prevent reactivation!
ႧObserve applicable accident prevention and safety regulations
for electrical equipment!
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ႧMaintenance may only be carried out by authorized technicians
with the appropriate tools!
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uncontrolled restart!
ႧSecure system from unintentional activation.
ႧFollowing maintenance, ensure a controlled restart.
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11
8.2 Installation of coil
WARNING!
Escaping medium!
When a sticking nut is loosened, medium may escape.
ႧDo not tighten sticking nut any further.
Electric shock!
If the protective conductor contact between the coil and housing
is missing, there is danger of electrical shock!
ႧCheck protective conductor contact after installing the coil.
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Connection of the coil without pre-assembled valve will result in
overheating and destroy the coil.
ႧConnect the coil with pre-assembled valve only.
8.2.1 Diagram of coil installation
Torque
1P
O-ring
Nut
Fig. 5: Coil installation
The rotational position of the coil on the valve housing is arbitrary.
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12
9 MALFUNCTIONS
If malfunctions occur, check whether:
othe device has been installed according to the instructions
(correct direction of installation),
othe connection has been made properly,
othe device is not damaged,
oall screws have been tightened,
othe voltage and pressure have been switched on,
othe pipelines are clean.
If the magnet is not attracting
Possible causes:
ವShort circuit or coil interrupted,
ವCore or core area dirty.
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device.
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10 SPARE PARTS
CAUTION!
Risk of injury and/or damage by the use of incorrect parts!
Incorrect accessories and unsuitable spare parts may cause injuries
and damage the device and the surrounding area.
ႧUse original accessories and original spare parts from Bürkert
only.
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13
Fittings set
Coil set
Nut Nut and coil set can be
ordered completely by
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number of the device (see
type label).
Fittings set on request.
Fig. 6: Spare parts
11 PACKAGING, TRANSPORT, STORAGE,
DISPOSAL
NOTE!
Transport damages!
Inadequately protected equipment may be damaged during
transport.
ವDuring transportation protect the device against wet and dirt in
shock-resistant packaging.
ವAvoid exceeding or dropping below the allowable storage
temperature.
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ವStore the device in a dry and dust-free location!
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ႧDispose of the device and packaging in an environmentally
friendly manner.
ႧObserve applicable regulations on disposal and the environment.
ႧObserve national waste disposal regulations.
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