caddytrek R2 S-Series User manual

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Tools Needed:
•Phillips screwdriver
•Rubber mallet (Optional)
•Needle Nose Plyers
•2.5 mm Hex Head Wrench
REMOVAL
Step 1: Remove Pull Handle. Using the Phillips
screwdriver, loosen the upper two screws from
each joint (left and right).
Step 2: To remove the screws, loosen the black
knob and squeeze joint together. Use the needle
nose plyers to pull screw out. Do this for both joints.
UPPER JOINTS and BAG SUPPORT
REMOVAL AND REPLACEMENT SOP
Step 3: Using a rubber mallet, gently tap
upward to remove pull handle.
Step 4: Remove Upper Joint Assembly. Using the
screwdriver, loosen and remove the lower two
screws from each joint (left and right).
Step 5: Using the Rubber Mallet, gently tap
upward and remove the upper joint assembly.

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Step 6: Remove Bag Support Bar. Use the
2.5 mm hex wrench and loosen the set screw
inside joint(s) to remove the bag support bar.
Step 7: Replace the defective part; bag
support bar or joint(s).
INSTALLATION
Step 8: Align the set screw on joint to the
screw hole on bag support bar, then tighten.
Repeat for other joint. DON’T over tighten!
Step 9: Install the Upper Joint Assembly to frame.
Use rubber mallet and gently tap into place. Align
holes, insert screws, and tighten.
Step 10: Install Pull Handle to Upper Joint
Assembly. Use rubber mallet to gently tap into
place. Align holes, insert screws and tighten.
Step 11: Loosen black knobs, squeeze joint
together, insert screws, then tighten. DON’T
over tighten. Repeat for the other joint.
The End: Congratulations, you have
successfully replaced the upper joint assembly