CAME FAST-S24 KIT User manual

F7024N
OPERATOR
FOR SWING GATES
INSTALLATION MANUAL
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119DU31EN
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2- Manual code:
119DU31EN
119 D U 31E N ver.
6
6 01/2015 © CAME S.p.A. - The data and information in this manual may be changed at any time and without obligation on the part of Came CAME S.p.A. to notify said changes.
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• Employ this product only for the use for which it was expressly made. Any
other use is dangerous. CAME S.p.A. is not liable for any damage caused by
improper, wrongful and unreasonable use • Keep these warnings together
with the installation and operation manuals that come with the operator.
Before installing
(checking what's there: if your evaluation is negative, do not proceed before
having complied with all safety requirements)
• Check that the automated parts are in good mechanical order, that the ope-
rator is level and aligned, and that it opens and closes properly. Make sure you
have suitable mechanical stops • If the operator is to be installed at a height of
over 2.5 m from the ground or other access level, make sure you have any ne-
cessary protections and/or warnings in place • If any pedestrian openings are
fitted into the operator, there must also be a a system to block their opening
while they are moving • Make sure that the opening automated door or gate
cannot entrap people against the fixed parts of the operator • Do not install the
operator upside down or onto elements that could yield and bend. If necessary,
add suitable reinforcements to the anchoring points • Do not install door or
gate leaves on tilted surfaces • Make sure any sprinkler systems cannot wet
the operator from the ground up • Make sure the temperature range shown
on the product literature is suitable to the climate where it will be installed •
Follow all instructions as improper installation may result in serious bodily
injury • It is important to follow these instructions for the safety of people.
Keep these instructions.
Installing
• Suitably section o and demarcate the entire installation site to prevent
unauthorized persons from entering the area, especially minors and children
• Be careful when handling operators that weigh over 20 kg. If need be, use
proper safety hoisting equipment • All opening commands (that is, buttons,
key switches, magnetic readers, and so on) must be installed at least 1.85 m
from the perimeter of the gate's working area, or where they cannot be rea-
ched from outside the gate. Also, any direct commands (buttons, touch panels,
and so on) must be installed at least 1.5 m from the ground and must not be
reachable by unauthorized persons • All maintained action commands, must
be fitted in places from which the moving gate leaves and transit and driving
areas are visible • Apply, if missing, a permanent sign showing the position of
the release device • Before delivering to the users, make sure the system is
EN 12453 standard compliant (regarding impact forces), and also make sure
the system has been properly adjusted and that any safety, protection and
manual release devices are working properly • Apply Warning Signs (such as
the gate's plate) where necessary and in a visible place
Special user-instructions and recommendations
• Keep gate operation areas clean and free of any obstructions. Make sure that
the photocells are free of any overgrown vegetation and that the operator's
area of operation is free of any obstructions • Do not allow children to play
with fixed commands, or to loiter in the gate's maneuvering area. Keep any
remote control transmitters or any other command device away from children,
to prevent the operator from being accidentally activated. • The apparatus
may be used by children of eight years and above and by physically, mentally
and sensorially challenged people, or even ones without any experience, pro-
vided this happens under close supervision or once they have been properly
instructed to use the apparatus safely and about the potential hazards invol-
ved. Children must not play with the apparatus. Cleaning and maintenance by
users must not be done by children, unless properly supervised • Frequently
check the system for any malfunctions or signs of wear and tear or damage to
the moving structures, to the component parts, all anchoring points, including
cables and any accessible connections. Keep any hinges, moving joints and
slide rails properly lubricated • Perform functional checks on the photocells
and sensitive safety edges, every six months. To check whether the photocells
are working, wave an object in front of them while the gate is closing; if the
operator inverts its direction of travel or suddenly stops, the photocells are
working properly. This is the only maintenance operation to do with the power
on. Constantly clean the photocells' glass covers using a slightly water-moi-
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the devices • If repairs or modifications are required to the system, release
the operator and do not use it until safety conditions have been restored • Cut
o the power supply before releasing the operator for manual openings and
before any other operation, to prevent potentially hazardous situations. Read
the instructions • If the power supply cable is damaged, it must be replaced
by the manufacturer or authorized technical assistance service, or in any case,
by similarly qualified persons, to prevent any risk • It is FORBIDDEN for users
to perform any OPERATIONS THAT ARE NOT EXPRESSLY REQUIRED OF THEM
AND WHICH ARE NOT LISTED in the manuals. For any repairs, modifications
and adjustments and for extraordinary maintenance, CALL TECHNICAL ASSI-
STANCE • Log the job and checks into the periodic maintenance log.
Additional special recommendations for everyone
• Keep away from hinges and mechanical moving parts • Do not enter the
operator's area of operation when it is moving • Do not counter the operator's
movement as this could result in dangerous situations • Always pay special
attention to any dangerous points, which have to be labeled with specific pic-
tograms and/or black and yellow stripes • While using a selector switch or
a command in maintained actions, keep checking that there are no persons
within the operating range of any moving parts, until the command is released
• The gate may move at any time and without warning • Always cut o the
power supply before performing any maintenance or cleaning.
WARNING!
important safety instructions:
READ CAREFULLY!
Hand crushing hazard
Danger high voltage
No transit during operation
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119DU31EN
119 D U 31E N ver.
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6 01/2015 © CAME S.p.A. - The data and information in this manual may be changed at any time and without obligation on the part of Came CAME S.p.A. to notify said changes.
ENGLISH
4.1 Operator
4 Description
2.1 Intended use
1 Legend of symbols
This symbol shows parts which must be read with care.
This symbol means the parts which describe safety issues.
This symbol tells you what to tell the end-user.
2 Intended use and limits to use
The F7024N gearmotor is engineered and built by CAME S.p.A. to comply with current safety laws and regulations, and
to operate swing-gates in residential or apartment-block settings involving gate-leaves of no more than 300 kg. Any
installation and use other than that specified in this manual is forbidden.
3 Reference standards
2.2 Limitations to use
Self-locking gearmotor complete with jointed transmission-arm for gate-leaves up to 2.3 m long.
4. 2 Technical data
Power supply to control panel: 230 V AC 50/60Hz
Motor power supply: 24 V DC
Maximum draw: 11A
Power: 140W
Maximum Torque: 180Nm
Opening time (90°): from 16 to 45 s
Duty cycle Intensive use
Protection rating: IP54
Weight: 10.1 kg
Insulation class:
CAME S.p.A. employs an ISO 9001:2000 certified quality management system and an ISO 14001 environmental management
system. Came only engineers and manufactures in Italy.
This product is compliant with: see statement of compliance.
Gate-leaf length 1 m 1.5 m 2 m 2.3 m max
Gate-leaf weight 300 kg max 250 kg 215 kg 200 kg
Opening 110 max
We suggest you always fit an electrolock onto swing gates for a more reliable closure.
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119DU31EN
119 D U 31E N ver.
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6 01/2015 © CAME S.p.A. - The data and information in this manual may be changed at any time and without obligation on the part of Came CAME S.p.A. to notify said changes.
ENGLISH
4.4 Ddimensions
4.3 Description of parts
1. Gearmotor
2. Post-fastening bracket
3. Articulated arm
4. Gate-fastening bracket
Hinge Closing strike plate.
i = 240 mm max.
with 90° opening
Opening angle ABC
90°
140÷205 0÷50 430
140÷195 75÷100 430
140÷185 125÷150 400
140÷175 175÷200 400
110° 180÷210 0 430
200÷205 50 430
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119 D U 31E N ver.
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6 01/2015 © CAME S.p.A. - The data and information in this manual may be changed at any time and without obligation on the part of Came CAME S.p.A. to notify said changes.
ENGLISH
N.B. If cables are of a different length than that shown in the table, determine the cable section based on the actual draw and the
number of connected devices and according the what is set forth in the CEI EN 60204-1 code of regulations.
For connections featuring several loads on the same line (i.e. sequential ones), the dimensions shown on the table must be
reconsidered according to the total draw and actual distances. When connecting products not featured in this manual, only refer
to the literature accompanying such products.
5.3 Cable types and minimum thickness
Connection for Cable type Cable length
1 < 10 m
Cable length
10 < 20 m
Cable length
20 < 30 m
230 V power supply to control panel
FROR CEI
20-22
CEI EN
50267-2-1
3G x 1.5 mm23G x 2.5 mm23G x 4 mm2
Motor power supply (V) 24 V 3 x 1 mm23 x 1.5 mm23 x 2.5 mm2
Flashing light 2 x 0.5 mm22 x 1 mm22 x 1.5 mm2
Photocell transmitters 2 x 0.5 mm22 x 0.5 mm22 x 0.5 mm2
Photocell receivers 4 x 0.5 mm24 x 0.5 mm24 x 0.5 mm2
Accessories power source 2 x 0.5 mm22 x 0.5 mm22 x 1 mm2
Safety and command devices 2 x 0,5 mm22 x 0.5 mm22 x 0.5 mm2
Antenna RG58 max. 10 m
5 Installation
Before beginning to install, do the following:
• Set up a suitable omnipolar cut-off device, with distances greater than 3 mm between contacts, wit sectioned power source;
• Set up proper conduits and electric cable raceways, making sure these are protected from any mechanical damage;
• Check that any connections inside the container (made for continuity purposes of the protective circuit) be fitted with extra
insulation compared to other internal conductive parts;
• Make sure the gate structure is sturdy enough, that the hinges are efficient and that there is no friction among the fixed and
moving parts.
• Make sure there are opening and closing strike plates.
Installation must be carried by skilled, qualified technicians in accordance with current regulations.
5.1 Preliminary checks
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6- Manual code:
119DU31EN
119 D U 31E N ver.
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6 01/2015 © CAME S.p.A. - The data and information in this manual may be changed at any time and without obligation on the part of Came CAME S.p.A. to notify said changes.
ENGLISH
Make sure you have all the tools and materials needed to carry out the installation in total safety and in accordance with current
regulations. The figure shows some examples of the tools needed by installers.
5.4 Tools and equipment
1. Gearmotor
2. Control panel
3. Radiofrequency card
4. Antenna
5. Flashing light
6. Selector
7. Photocells
8. Junction pit-box
9. Mechanical stop plates
10. Transmitter
5.3 Standard installation
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M6
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(1) (2) (3)
M4 UNI5721
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119 D U 31E N ver.
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6 01/2015 © CAME S.p.A. - The data and information in this manual may be changed at any time and without obligation on the part of Came CAME S.p.A. to notify said changes.
ENGLISH
5.5 Applying brackets for fastening to the gate post, using fastening elements suitable for the materials and post
- Fasten the base plate, using fastening elements suitable for the materials and post.
- Fasten bracket A to gate the leaf according to the measurements in the table. 2.2 Limitations to useand the 68 mm distance between
the two brackets,
Post Bracket
Gate "A" bracket
* See chapt. 4.4 Dimensions
Open the lock cover (1).
Insert the key, push it down and turn it clockwise (2).
Lift the cover, loosen the M4 hex nut and remove the cover from the gearmotor assembly (3).
5.6 Installing the gearmotor
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M8x90
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M10x14
M12x55
M12
M12x40
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119 D U 31E N ver.
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6 01/2015 © CAME S.p.A. - The data and information in this manual may be changed at any time and without obligation on the part of Came CAME S.p.A. to notify said changes.
ENGLISH
Fit the gearmotor into the post-mounted bracket; match the four holes and fasten it using the two issued M8x90 screws and M8
nuts (4).
- Fit and fasten the straight arm in to the gearmotor shaft using a plug, bolt and accompanying distancer.
Lubricate the bushing, fit it onto the straight arm and join it with the curved arm by way of the supplied bolt, washers and nut.
Release the gearmotor and fasten the curved arm to bracket A using the supplied nut. Lubricate it and check that it moves
freely.
5.7 Applying the articulated arm
Distancer
Bracket A
Locking ring
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119 D U 31E N ver.
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To release the gearmotor, used the lever located above the rod.
5.8 Releasing the gearmotor
5.9 Micro-switch settings
RELEASE
LOCKING
See technical documentation of the ZL180 (319U17) control panel.
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ZL180
NERO
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M4 UNI5721
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Install the control panel and make the required electrical connections shown in the figure.
5.10 Electrical connections to the control panel
Once finished with mounting, electrical connections and
adjustments, replace the cover and secure it using the hex
nut M4. Insert the release handle into the ‘LOCK’ position and
secure it.
5.11 Cover mounting
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ENGLISH
The periodic maintenance actions to be done by the end users are: cleaning photocell glass; check proper working order
of safety devices; remove any obstacles to the proper working order;
We suggest to periodically check lubrication and tightness of fastening screws on the operator.
To check efficiency of the safety devices, wave an object in front of the photocells during closing movement phase. If the operator
inverts movement or blocks itself, the photocells are working properly.
This is the only maintenance job that can be done to the gate when it is powered up.
Before any maintenance jobs, cut off the main power to prevent any potentially hazardous accidental movements of the gate.
Use a barely water-dampened cloth to clean the photocell glass. Do not use solvents or other chemical agents that could ruin the
devices
For any strange vibrations, lubricate all joints with grease, as shown in the figure.
Check for any vegetation that may interfere with the photocells, and that there are no obstacles to the free movement of the gate.
7 Maintenance
7.1 Periodic maintenance
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Date Notes Signature
Periodic maintenance log to be done by users (every 6 months)
7.3 Maintenance
MALFUNCTIONS POSSIBLE CAUSES CHECKS AND FIXES
The gate neither
opens nor closes
• No power supply
• The gearmotor is released
• The transmitter battery is run down
• The transmitter is out of order
• The stop button is stuck or broken
• The opening/closing button or key-switch selector are broken.
• Check if network is up
• Call for assistance
• Replace the batteries
• Call for assistance
• Call for assistance
• Call for assistance
The gate opens but
does not close
The photocells are engaged • Check that photocells are clean
and in proper working order
• Call for assistance
The flashing light
does not work
Burned out bulb • Call for assistance
7.2 Troubleshooting
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7.4 Extraordinary maintenance
The following table is for logging all extra-ordinary maintenance, repair and improvement jobs done by specialised
contractors.
N.B. All extraordinary maintenance jobs must be carried out by skilled technicians.
Extraordinary maintenance log
Installer’s stamp Operator name
Date of job
Technician’s segnature
Requester’s segnature
Job performed ________________________________________________________________________________________
__________________________________________________________________________________________________
Installer’s stamp Operator name
Date of job
Technician’s segnature
Requester’s segnature
Job performed ________________________________________________________________________________________
__________________________________________________________________________________________________
Installer’s stamp Operator name
Date of job
Technician’s segnature
Requester’s segnature
Job performed ________________________________________________________________________________________
__________________________________________________________________________________________________
Installer’s stamp Operator name
Date of job
Technician’s segnature
Requester’s segnature
Job performed ________________________________________________________________________________________
__________________________________________________________________________________________________
Installer’s stamp Operator name
Date of job
Technician’s segnature
Requester’s segnature
Job performed ________________________________________________________________________________________
__________________________________________________________________________________________________
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6 01/2015 © CAME S.p.A. - The data and information in this manual may be changed at any time and without obligation on the part of Came CAME S.p.A. to notify said changes.
ENGLISH
On its premises, CAME S.p.A. implements a certified Environmental Management System in compliance with the UNI EN
ISO 14001 standard to ensure environmental protection.
Please help us to safeguard the environment. At CAME we believe this to be one of the fundamentals of ours market operations and
development strategies. Just follow these short disposal instructions:
DISPOSING OF THE PACKAGING
The components of the packaging (i.e. cardboard, plastic, etc.) are solid urban waste and may be disposed of without much
trouble, simply by separating them for recycling.
Before proceeding it is always a good idea to check your local legislation on the matter.
DO NOT DISPOSE OF IN NATURE!
PRODUCT DISPOSAL
Our products are made up of various materials. Most of these (aluminium, plastic, iron, electric cables) are solid urban waste.
These can be disposed of at local solid waste management dumps or recycling plants.
Other components (i.e. electronic cards, transmitter batteries, etc. ) may contain hazardous substances.
These must therefore be handed over the specially authorised disposal firms.
Before proceeding it is always a good idea to check your local legislation on the matter.
DO NOT DISPOSE OF IN NATURE!
8 Dismantling and disposal
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9 Compliance statement
Declaration - CAME S.p.A. declares that this device complies with the essential requirements and other relevant provisions
established in Directives 2006/42/CE e 2004/108/CE.
Reference code for requesting a true copy: DDI B IT A001b
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English
English - Manual code:
119DU31
119 D U 31 ver.
6
6 01/2015 © CAME S.p.A.
The data and information in this manual may be changed at any time and without obligation on the part of CAME S.p.A. to notify said changes.
www.metalines.com
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