CAME VER Series User manual

Garage door operator
Series VER
VER06DES-VER08DES
INSTALLATION MANUAL
EN
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FA01176-EN

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GENERAL PRECAUTIONS FOR INSTALLERS
⚠ CAUTION! Important safety instructions.
Follow all of these instructions. Improper installation can cause serious bodily harm.
Before continuing, also read the general precautions for users.
This product must only be used for its specifically intended purpose. Any other use is
dangerous. CAME S.p.a. is not liable for any damage caused by improper, wrongful
and unreasonable use • This manual's product is defined by the Machinery Directive
2006/42/EC as partly-completed machinery.”. Partly-completed machinery is an
assembly that almost constitutes a machine, but which, alone, cannot ensure a clearly
defined application. Partly-completed machinery is only destined to be incorporated or
assembled to other machinery or other partly-completed machinery or apparatuses to
build machinery that is regulated by Directive 2006/42/CE. The final installation must
be compliant with European directive 2006/42/CE and current European reference
standards • Given these considerations, all procedures stated in this manual must be
exclusively performed by expert, qualified sta • Laying of cables, installation and testing
must follow state-of-the-art procedures as dictated by applicable standards and laws •
Before installing the operator, check that the door is in proper mechanical condition, that
it is properly balanced and that it properly closes: if any of these conditions are not met,
do not continue before having met all safety requirements • Make sure that the operator
is installed onto a sturdy surface that is protected from any collisions• If the operator is
installed lower than 2.5 from the ground or from any other access level, fit protections
and signs to prevent hazardous situations • Do not fit the operator upside down or onto
elements that could yield under its weight. If necessary, add reinforcements to the
fastening points • Do not install on doors on tilted surfaces • Suitably section o and
demarcate the entire installation site to prevent unauthorized persons from entering the
area, especially minors and children • Fit cautionary signs, such as the plate, wherever
needed and in plain sight • Use proper protections to prevent mechanical hazards when
people are loitering around the operator's range of action, for example, prevent crushing
of fingers between the drive shaft and the mechanical stops, prevent crushing when the
door is opening, and so on • The electrical cables must run through the cable glands
and must not touch any heated parts, such as the motor, transformer, and so on) • All
control and command devices must be installed at least 1.85 m from the perimeter of the
door's working area, or where they cannot be reached from outside the door • Unless a
key switch is provided, the control devices must be fitted at least 1.5 m above ground,
where they cannot be reached by the general public • Before turning over to the final user,
check that the system complies with the harmonized standards of Machinery Directive
2006/42/CE. Make sure that the operator has been properly adjusted and that the safety
and protection devices, and the manual release, are working properly • Ax a permanent
tag, that describes how to use the manual release mechanism, close to the mechanism
• Make sure to hand over to the end user, all operating manuals for the products that
make up the final machinery • Make sure you have set up a suitable dual pole cut
o device along the power supply that is compliant with the installation rules. It should
completely cut o the power supply according to category III surcharge conditions • The
gearmotor must be exclusively powered by very low safety voltage, which corresponds to
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Danger of high voltage;
Danger of crushing;
Danger of foot crushing;
Danger of hand entrapment;
Do not transit through during maneuvering.
what is stated in the markings on the gearmotor itself • Keep the section of this manual
inside the technical folder along with the manuals of all the other devices used for your
automation system. Remember to hand over to the end users all the operating manuals
of the products that make up the final machinery.
The next figure shows the main hazard points for people.
Power supply cable replacement (Y connection)
If the power supply cable is damaged, it must be replaced by the manufacturer or authorized technical
assistance service, or in any case, by similarly qualified persons, to prevent any risk
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KEY
This symbol shows which parts to read carefully.
⚠This symbol shows which parts describe safety issues.
☞This symbol shows which parts to tell users about.
The measurements, unless otherwise stated, are in millimeters.
DESCRIPTION
Operator featuring a control panel with encoder for sectional and overhead garage doors.
Intended use
The VER06DES / VER08DES operators are designed to power overhead garage and sectional doors for homes and
apartment blocks.
Do not install of use this device in any way, except as specified in this manual.
Limits to use
Type VER06DES VER08DES
Door's max. surface area (m2) 9 series 12 series
Counter-weighted overhead door's max. weight (m) 2.40 series
Maximum height of spring-balanced overhead doors (m) 3.25 series
Maximum height of sectional doors (m) 3.20 series
Technical data
Type VER06DES VER08DES
Protection rating (IP) 20 series
Power supply (V - 50/60 Hz) 230 AC
Motor power supply (V) 24 DC
Stand-by consumption (W) 4.5 series 6.5 series
Maximum power of the accessories (W) 20 series
Maximum power (W) 90 series 150 series
Maneuvering speed (m/min) 6.5 series 8 series
Traction force (N) 600 series 800 series
Acoustic pressure LpA (dBA) ≤70
Cycles/hour 10 series
Operating temperature (°C) -20 to +55
Apparatus class II
Weight (kg) 4.9 series 5.1 series
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367
189
721
53
272
3020÷4020
❹
❺
❸
❶
❷
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Dimensions
Description of parts
Operator
❶Cover
❷Gearmotor
❸Transformer
❹Electronic board
❺Operator configuration buttons
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❹
❺
❸
❶
❷
⓫ ⓬ ⓭ ⓮
⓯
❻
❼
❽
❾ ❿
⓰
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Packing list
❶one Operator
❷one Installation Manual
❸two anchoring perforated-plates.
❹one Curved lever
❺two support braces
❻three U-shaped braces
❼one guide-fitting brace
❽one door fitting brace
❾eight self-drilling hexagonal head M6x15 screws
❿one hexagonal M6x80 nut and bolt
⓫one (ø8x25) drive-shaft adapter
⓬one 3x20 linchpin
⓭one Pin
⓮four M8x20 hexagonal screws with washers and
nuts
⓯one Slide guide (only in kit with 3 pieces of
guide 1 meter long)
⓰Power supply cable
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5
4
1
2
3
❹
❺
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Slide guides
001V06001 Chain guide L = 3.02 m.
Counter-balanced overhead doors up to 2.4 m in height
- Counter-balanced overhead doors up to 2.25 m in height.
- Sectional* doors up to 2.20 m in height.
001V06002 Chain guide L = 3.52 m.
- Counter-balanced overhead doors up to 2.75 m in height.
- Sectional* doors up to 2.70 m in height.
001V06003 Chain guide L = 4.02 m.
- Spring-balanced overhead doors up to 3.25 m in height.
- Sectional* doors up to 3.20 m in height.
001V06005 Belt guide L = 3.02 m.
Counter-balanced overhead doors up to 2.4 m in height
- Counter-balanced overhead doors up to 2.25 m in height.
- Sectional* doors up to 2.20 m in height.
001
001V06006 Belt guide L = 3.52 m.
- Counter-balanced overhead doors up to 2.75 m in height.
- Sectional* doors up to 2.70 m in height.
001V06007
Belt guide L = 4.02 m.
- Counter-balanced overhead doors up to 3.25 m in height.
- Sectional* doors up to 3.20 m in height.
Optional accessories
001
001V201 Transmission arm for counter-balanced overhead doors.
001V121 Pull-cord release device to apply onto handle.
☞For sectional doors, see the APPLICATION EXAMPLES paragraph
Pre-assembled guide package
❶Guide
❷Chain or belt
❸Skid
❹Transmission arm
❺Release cord
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H
H
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Application examples
Types and limits to use
Sectional door with single
slide-guide
Sectional door with double
slide-guides
SECTIONAL DOOR
COUNTER-BALANCED OVERHEAD DOORS,
PARTIALLY RETRACTING AND PROTRUDING
SPRING-BALANCED OVERHEAD DOOR,
FULLY RETRACTING AND PROTRUDING
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RX
TX
❹
❺
❸ ❶
❷
❻
❼
❽
❾
❻
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Standard installation
❶Operator
❷Guide
❸Release device
❹Transmission arm
❺Key-switch selector
❻Photocells
❼Control device
❽Sensitive safety-edge
❾Flashing light and antenna
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max1m
❷
❸
❶
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GENERAL INSTALLATION INDICATIONS
⚠The installation must be done by qualified expert technicians and in full compliance with applicable laws and
regulations.
Cable type and minimum thicknesses
Connection cable length
< 20 m 20 < 30 m
Control panel power supply 230 V AC 3G x 1.5 mm23G x 2.5 mm2
Flashing light 2 x 0.5 mm2
Command and control devices 2 x 0.5 mm2
TX Photocells 2 x 0.5 mm2
RX photocells 4 x 0.5 mm2
When operating at 230 V and outdoors, use H05RN-F-type cables that are 60245 IEC57 (IEC) compliant;
whereas indoors, use H05VV-F type cables that are 60227 IEC53 (IEC) compliant. For power supplies up to
48 V, you can use FROR 20-22 II-type cables that comply with EN 50267-2-1 (CEI).
To connect the antenna, use the RG58 (we suggest up to 5 m).
 For combined connection and CRP, use a UTP CAT5-type cable (up to 1,000 m long).
If cable lengths differ from those specified in the table, establish the cable sections depending on the
actual power draw of the connected devices and according to the provisions of regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated
according to the actual power draw and distances. For connecting products that are not contemplated in this
manual, see the literature accompanying said products
Installation of the wall socket
⚠The wall socket must be installed exclusively by a
skilled electrician. Protect the wall socket with a fuse
(16A delayed). Comply with current regulations (e.g.
safety of electrical systems).
1.Install the wall socket ❶on the ceiling at a max-
imum distance of 1 m from the control unit box ❷.
2.Install and connect the wall socket power supply ca-
ble ❸to the power grid.
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M6
M6 x 80
033÷002
20 ÷ 30
10 ÷ 20
❶❷
󱵤󱵢 󱵣
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Assembling the guide
INSTALLING
⚠The installation must be done by qualified expert technicians and in full compliance with applicable laws and
regulations.
⚠The following illustrations are mere examples in that the space for fastening the operator and accessories
varies depending on the installation area. It is up to the fitter, therefore, to choose the most suitable solution.
Positioning the traction guide
󱵢 for sectional doors exceeding the overall dimensions of the spring-pole brace.
󱵣 for overhead doors between 10 and 20 mm from the apex point of the leaf's slide arc.
󱵤 for partially retracting protruding counter-balanced overhead doors, use the V201 arm (see attached
technical documentation).
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20
?
󱵢 󱵣
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For protracting overhead doors, keep the guide 20 mm from the opening high-point.
☞For protracting, partially retracting overhead doors, use the V201 transmission arm (optional accessory).
Fastening the traction guide
Fasten the traction guide to the center of the doorway, using suitable screws.
Raise the guide and position in horizontally to measure the distance to the ceiling, then fasten it.
Install the support braces ❶and the U brace ❷ on the guide.
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󱵥󱵦
󱵤
❷
❶
❷
❶
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Bend the perforated flat tabs so they fit snugly and so as to compensate for the distance between the guide and
ceiling.
Fasten the flat tabs to the support braces and to the U-shaped brace using the supplied screws and washers.
Drill the ceiling so the holes match those on the flat tabs.
Fasten the flat tabs to the ceiling using suitable dowels and screws.
Fitting the transmission arm to the door
Fit the transmission arm brace to the upper beam of the door, perpendicularly to the traction guide ❶and
fasten it using the supplied screws or other suitable screws.
If mounting the curved lever ❷fit it to the transmission arm by using the supplied nuts and bolts
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󱵧
󱵨
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Fitting the operator to the guide
Fit the adapter to the drive shaft.
The operator can be fitted onto the guide: either in standard position or at a right angle .
⚠If the operator is to be fitted at a right angle, before installing it, set the micro-switch (see the corresponding
paragraph).
Self-drilling 6 x 15 screw
U-shaped brace
Guide
Drive shaft with adapter
Micro
Guide
Motor shaft
Self-drilling 6 x 15 screw
U-shaped brace
Micro
Adapter
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󱵩
󱵓
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Moving the micro switch
Disconnect the cables of the micro switch
󱵩 and remove the latter.
󱵓 Remove the operator's cover. Pull out the electrical cable and fit it through the hole.
Use a screwdriver to open up the predrilled hole for the electrical cables of the micro switch and fir the cables to
the micro switch. Fit the micro switch to the operator.
Connect the connectors to the corresponding positions on the micro switch.
⚠Reconnect the cables as originally connected (NO - C).
Fit the cover back onto the operator.
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❶
❷
❸
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Perforate the cable gland ❶pass the cables through ❷and fit it into its corresponding housing ❸.
The number of cables depends on the type of system and accessories fitted.
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❶
⓮
⓭
⓰
❻
❺
❿
⓯
❽
❾
❼
❸
❷
⓬
⓫
❹
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❶Encoder connector
❷Gearmotor connector
❸Card power supply connector
❹Electronic board
❺AF card connector
❻Antenna terminals
❼Programming board connector
❽Terminals for control and warning devices
❾Safety-device terminals
❿Line power-supply connector
⓫Courtesy light cover connector
⓬Calibration microswitch terminal
⓭Programming board
⓮Display
⓯Cable for connecting to the control board
⓰Programming buttons
Description of parts
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Signalling devices
Output for connecting either flashing or cycle light
(Contact rated for: 24 V AC - 10 W).
See function F18.
Maximum absorption of all the devices: max. 20 W.
Output for connecting the accessories.
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---
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Command and control devices
⚠Before fitting the AF card, you must cut o the mains power supply.
STOP button (NC contact). Enables the door to stop
and excludes the automatic closing. To resume
movement press the control button or use another
control device. See function F 1.
OPEN-CLOSE-INVERT (step-by-step) function
from control device (NO contact). Alternatively,
from function programming you can activate other
commands.
See function F 7.
Connector for AF card for
remote control.
Antenna with RG58 cable for
remote control.
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