CAME V900E User manual

AUTOMATION FOR SECTIONAL AND
OVERHEAD GARAGE DOORS
INSTALLATION MANUAL
V900E
VER SERIES

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
2
ENGLISH
4.1 Automation
4 Description
2.1 Intended use
1 Legend
This symbol indicates sections to be read with particular care.
This symbol indicates sections concernig safety.
This symbol indicates notes to communicate to users.
This product complies with the following standards: EN 12978, UNI EN 954-1, CEI EN 60335-1, UNI EN 12453.
2 Destination and limits of use
The V900E automated kit is designed to power sectional and overhead doors installed in condominiums and residential homes.
The use of this product for purposes other than as described above and installation executed in a manner other than
as instructed in this technical manual are prohibited.
3 Reference standards
“IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLATION”
“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”
“THIS MANUAL IS ONLY FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONS”
2.2 Limits to use
24V (d.c.) gearmotor with lifting force of up to 500N for:
- counterweighted overhead doors up to 2.40m in height;
- spring-balanced overhead doors up to 3.25m in height;
- sectional doors up to 3.20m in height.
V900E was designed and manufactured by CAME CANCELLI AUTOMATICI S.p.A. and is compliant with the safety regulations
in force. Guaranteed 24 months if not tampered with.
The automation is mainly made up of an engine block, a transmission rail – with either a belt or chain transmission system – and
a transmission arm. Inside the ABS container which features a window for the courtesy light, we find: the 24V gearmotor, the
control panel and the transformer.
The gearmotor is made up of an aluminium die cast casing, which houses a worm-screw and helical-crown gear irreversible
reduction system, lubricated by permanent fluid grease.
The transmission guide is made of cold-pressed galvanised sheeting. At the front end there is belt/chain tension device; fastened
to the other end is an ABS support to hold up the gear motor.
Inside the transmission guide runs the traction slide which includes the emergency release mechanism and the bracket for faste-
ning to the transmission arm.
The transmission arm is available in several sizes and shapes depending on the type of garage door.
4.2 Description of the parts
GEARMOTOR SECTION
1) Protective cover
2) Gearmotor
3) Transformer
4) ZL56 circuit board
5) Standard transmission arm
1
4
5
3
2

3
The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
ENGLISH
Important! Check that the safety equipment and accessories are CAME originals; this is a guarantee that also makes the system
easy to set up and upkeep.
12
2
1
TRANSMISSION GUIDES
V0679 – Chain guide unit L=3.02 m
V0684 – the same as the V0679 but two parts need assembling
- counterweighted overhead doors up to 2.40 m in height;
- Spring balanced overhead doors up to 2.25 m in height;
- sectional doors* up to 2.20 m in height.
V0682 – Chain guide unit L=3.52 m
- Spring balanced overhead doors up to 2,75 m in height;
- sectional doors* up to 2.70 m in height.
V0683 – Chain guide unit L=4.02 m
-Spring balanced overhead doors up to 3.25 m in height;
- sectional doors* up to 3.20 m in height.
V0685 – Belt guide unit L=3.02 m
V0687 – the same as the V0685 but two parts need assembling
- counterweighted overhead doors up to 2.40 m in height;
- spring balanced overhead doors up to 2.25 m in height;
- sectional doors* up to 2.20 in height.
V0686 – Belt guide unit L=3.52 m
- spring balanced overhead doors up to 2.75 m in height;
- sectional doors* up to 2.70 m in height.
V0688 – Belt guide unit L=4.02 m
- spring balanced overhead doors up to 3.25 m in height;
- sectional doors* up to 3.20 m in height.
119RIE024 and 119RIE088 – Supplementary tension and angle
brackets for fastening the guides
* see page 5 (5.4 Applicative examples).
4.3 Technical specifications
#
#
GEARMOTOR V900E
Power supply: 230V A.C. 50/60Hz
Motor power supply: 24V D.C. 50/60Hz
Max draw: 6A
Rated power: 130W
Max. torque: 500Nm
Average speed: 6m/min
OPTIONAL TRANSMISSION ARMS
1) 001V201- Transmission arm for counterweighted overhead garage doors.
2) 001V122 – Extra-strength transmission arm for sectional garage doors;
OPTIONAL ACCESSORIES
1) 001V121 – Pull-string release mechanism to affix onto the handle;
2) 001V0670 – Emergency battery start-up card, houses 2 (12V-1,2Ah not
included) batteries ;
Operative intermittence: 50 %
Protection level: IP40
Weight: 5,7 kg
Insulation class: II
Operating temperature:

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
4
ENGLISH
5 Installation
Make sure all tools and materials necessary are within reach to install the edge in total safety, and in compliance with the
regulations in force. The following figure illustrates the minimum equipment needed by the installer.
Before proceeding with the installation, it is necessary to:
• Make sure the area selected for the mounting of the base and for the unit itself is hazard free;
• Provide for a suitable omnipolar disconnection device with contacts more than 3 mm apart, and independent (sectioned off)
power supply;
• Make sure that any connections inside the case (that provide continuance to the protective circuit) be fitted with extra insula-
tion as compared to the other conductive parts inside;
• Make sure that the point where the gearmotor is fastened is protected from impact and that it is sturdy. The fastening must be
carried out using screws and/or rivets that are suitable for the type of surface;
• Make sure that any connections inside the container (made for the continuity of the protection system) are provided with
additional insulation compared to the other conductive parts inside;
• Make sure that the door has a sturdy enough structure, that the hinges be in proper working order and that there is friction
between moving and fixed parts;
The installation must be carried out by export, qualified personnel in total compliance with the norms in effect.
5.1 Preliminary checks
5.2 Tools and materials
4.4 Dimensions
MMMM
MM
MMMIN¿MMMAX

5
The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
ENGLISH
28
48
N.B.: if the cable length differs from that specified in the table, then you must determine the proper cable diameter in the basis of
the actual power draw by the connected devices and depending on the standards specified in CEI EN 60204-1.
For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power
draw and distances.
When connecting products other than those mentioned in this manual please see the documents provided with the products
themselves.
9
1
6
5.3 Cable list and minimum thickness
Connections Type of cable Length of cable 1 < 10 m L. of cable 10 < 20 m L. of cable 20 < 30 m
230V power supply
FROR CEI
20-22
CEI EN
50267-2-1
3G x 1,5 mm23G x 2,5 mm23G x 4 mm2
Flashing lamp 2 x 0,5 mm22 x 1 mm22 x 1,5 mm2
Photocell transmitters 2 x 0,5 mm22 x 0.5 mm22 x 0,5 mm2
Photocell receivers 4 x 0,5 mm24 x 0,5 mm24 x 0,5 mm2
24V power supply to accessories 2 x 0,5 mm22 x 0,5 mm22 x 1 mm2
Control and safety devices 2 x 0,5 mm22 x 0,5 mm22 x 0,5 mm2
Antenna connection RG58 max. 10 m
10
9
1) Gearmotor unit
2) Incorporated control panel with radio transmitter
3) Transmission guide
4) Release device
5) Standard transmission arm
6) Key-switch selector
7) Flashing light movement indicator
8) Tuned antenna
9) Safety photocells
10) Indoor push button control
11) Safety sensitive profile
3
4
5
7
8
2
11
5.4 Applicative examples
((
(
H - 100mm
H
* single-guide sectional door
* double-guide sectional door
COUNTERWEIGHTED PARTIALLY RETRACTABLE SWING OUT
OVERHEAD DOOR SPRING BALANCED FULLY RETRACTABLE SWING OUT
OVERHEAD DOOR
SECTIONAL DOOR

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
6
ENGLISH
¿MM
¿MM
¿MM
(MMMAX
V122
V201
M6 x 20
M6
The following applications are only examples, as the space required for unit installation and the accessories vary
depending on dimensions and therefore it is up to the installer to select the best solution.
2) Position the transmission guide in the following manner:
- for sectional doors directly above spring-release coiling shaft (between 20 and 30 mm of the shaft’s axis).
N.B.: if the distance between the coiling shaft and the top part of the door is between 300 and 600 mm, use the V122 arm (see
technical documentation attached);
1) Fasten the bracket to the tension device on the transmission guide using the supplied bolts and washers.
- for overhead doors between 10 and 20 mm from the highest sliding point of the door.
N.B.: for pratially-retractable swing out counterweighted garage doors, use the V201 arm (see technical documentation attached).
5.5 Preparing the transmission guide

7
The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
ENGLISH


M6 x 14
M6
1) Fasten the transmission guide to the centre of the doorway using the proper screws.
Raise the guide until it is horizontal with the ceiling so as to choose the proper type of fastener.
2) If the angle brackets are not sufficient, cut the tension brackets down to the right length and fasten them to the ceiling.
N.B.: to strengthen the bar additional angle or tension brackets may be installed.
3) Fasten the transmission guide to the ceiling using the proper bolts.
5.6 Fastening the transmission guide

The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
8
ENGLISH
1) Fasten the guide arm to the top of the door frame, perpendicularly to the transmission guide. Use the supplied rivets and
other suitable bolts and screws.
5.7 Fastening the guide arm to the transmission guide
2) Release the traction slide by turning the small level clockwise.
Move the slide towards the door and hook it onto the guide arm with the supplied bolt.
UNI 5739
M6 x 20

9
The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
ENGLISH
5.8 Fastening the gearmotor to the transmission guide
1) Remove the cover of the motor unit.
2) Fasten the motor unit to guide’s support racket using the three screws supplied with the kit.
N.B.: if needed, the unit may be fasten in the other three perpendicular positions, as per the drawings.
UNI 6954 ø 3.9 x 13
UNI 6955 ø 6.3 x 45
3) Affix the cable gland in the hole used to convey the electrical cables.



The data and information reported in this installation manual are susceptible to change at any time and without obligation on CAME cancelli automatici s.p.a. to notify users.
10
ENGLISH
6.1 General description
6 Electronic control panel
The control panel is powered by 230V on the L-N terminals, with a 50/60 Hz frequency.
The command devices and accessories run on 24V. Moreover, the total accessories cannot run on more than 40W.
The panel controls a service light to light up the service area; at each opening it lights up for 2 minutes and 30 seconds.
The V0670 card may be connected to operate the automation kit with emergency batteries (see the technical documentation
attached).
The card automatically controls the following functions:
1) amperometric detection of obstructions during opening, closing and during slow down phases (with adjustable sensitivity);
2) automatic closing (adjustable);
3) working cycle (80”);
4) open-stop-close-stop command
5) reopening dueing the closing phase of the photocells.
in the closing phase: invert the direction of movement
until completely opened;
Warning! After three, consecutive inverted
cycles, the door will stay open excluding automatic
closing function: to close the door, use the remote
control or a command button.
in the opening phase: invert the direction
of movement until completely closed;
FUSES
Protection Fuse type
Motor 7,5A
Circuit board (line) 1,6A
Accessories 3,15A
Command devices (control unit) 315mA
LIGHTS
Service E17 24V 25W
Detail of the amperometric detection of obstructions: