Canon PS-7000 User manual

Hardware Rip PS-7000
SERVICE MANUAL
Revision0
QY8-1266-000
COPYRIGHT C 1999 CANON INC. CANON PS-7000 0499 PRINTED IN JAPAN(IMPRIME AU JAPON)

I
Chapter 1 Safety Instructions
1.To Avoid Hazards to Human Beings..............1-1
2.For Correct Operation of PS-7000.................1-2
3. Notes on Installation...................................1-3
4.Special Notes at Maintenance Service .......1-5
Chapter 2 Product Overview
1.Product Composition.....................................2-1
2.Main Unit.......................................................2-4
3.Specifications................................................2-7
4. Upgrade Kit.................................................. 2-9
Chapter 3 Troubleshooting
1.Troubleshooting..............................................3-1
2.LED Indication................................................3-9
3.DIAG Program.............................................3-10
4.Test Print......................................................3-12
Chapter 4 Disassembly / Assembly
1.Disassembly...................................................4-1
2.Assembly .......................................................4-12
3.About HDD Format........................................4-13
Chapter 5 Operation Principles
1.RIP.................................................................5-1
2.Color Control..................................................5-2
3.Miscellaneous........................................5-5
4.System Configuration............................5-7
Chapter 6 Parts Catalog
6.Parts Layout & Parts List................................6-1

Chapter 1
Safety Instructions
1.To Avoid Hazards to Human Beings............................................1-1
2.For Correct Operation of PS-7000...............................................1-2
3.Notes on Installation...................................................................1-3
4.Special Notes at Maintenance Service........................................1-5

Chapter 1 Safety Instructions
1-1
1. To Avoid Hazards to Human Beings
1.1. DC Fan
There is a cooling fan and its ventilation window at the bottom of the PS-7000. Please avoid
touching it, as it can get extremely hot especially during or immediately after use of the machine.
Also, please be careful not to cover the ventilation window with anything such as rich fur carpet.
It can cause malfunction.
1.2. Edges
Please be careful of edges of the External Covers and Stand, when carrying the PS-7000 or servicing
it. All the External Covers and Stand are made of metal.
1.3. Power Supply
To avoid electrical shock hazards, be sure to remove the power cord before disassembling the
PS-7000 for service. An AC power is directly supplied to the primary side of the Power Supply unit.
When supplying power during service, such as to perform the DIAG program (see page 3-10), please
take extreme caution.

Chapter 1 Safety Instructions
1-2
2. For Correct Operation of PS-7000
2.1. Shock during operation
Please avoid shock to the PS-7000 during operation. As the PS-7000 has an HDD installed, shock to
it can destroy the HDD itself as well as the data being processed.
2.2. Power operation
Please avoid turning off the power during operation of the HDD. Power-off during access to the
HDD can destroy user-downloaded data such as font data. Turn off the power after the HDD LED is
turned off.
2.3. Placement
Please install the PS-7000 on the right position. Laying it or incorrect placing of it can cause
unexpected problems.

Chapter 1 Safety Instructions
1-3
3. Notes on Installation
3.1. Place of installation
-Avoid placing the PS-7000 on unstable surface or those that can vibrate, to prevent the machine from
falling.
-Avoid covering the ventilation window (at the bottom) with anything. Place the machine 10 cm or
more away from the wall. Insufficient ventilation can cause malfunction.
-Keep the machine away from humidity, dust, direct sun light, heat or flame, to avoid fire or electrical
shock hazards. Use the machine in the operating environment 5 to 35˚C and 20 to 80%RH without
any dew condensation.
-Keep the machine away from flammable liquids such as alcohol and thinner, to avoid fire or electrical
hazards.
3.2. Power Supply
- Do not touch the power cord with wet hands, to avoid electrical shock hazards.
-Plug in the power cord until it touches the end. Insufficient plugging can cause fire or electrical shock
hazards.
-Do not use any power cords other than that packed with the PS-7000. Use of any other power cord
can cause fire or electrical shock hazards. Do not use the packed power cord with other equipment.
-Do not modify, pull, or bend the power cord, or place the power cord under heavy materials. Current
can leak from where the power cord is scratched, and it can cause fire or electrical shock hazards.
- Avoid multiple wiring with use of Y-shaped cable. It can cause fire or electrical shock hazards.
- Do not put anything around the AC outlet so that the power supply plug can be removed immediately in
case of emergency. Delay in removing the plug can cause fire or electrical shock hazards.

Chapter 1 Safety Instructions
1-4
3.3. Installation procedures
Please refer to the “Canon Hardware RIP PS-7000 Operator’s Manual.”
3.4. Check after installation
Perform Test Print to check if the machine is installed correctly.
(For details, please see page 3-12.)

Chapter 1 Safety Instructions
1-5
4. Special Notes at Maintenance Service
4.1. Main Board
4.1.1. EEPROM
-When replacing the Main Board
Be sure to remove the EEPROM (IC18) from the socket of the old
Main Board and re-install it on the new one.
-When replacing the EEPROM
If customers have downloaded commercial fonts, some of them cannot be
downloaded again to a replaced new EEPROM (*1).
In those cases, a new master disk of the fonts or a new installation disk
of the fonts is required.
If no commercial fonts are downloaded, the EEPROM can be replaced for
use without any special requirement.
<Information stored in EEPROM>
- Parameters and values used by the PostScript system
- ID number (*1) used at downloading of fonts
No method is available to see, to back up or to recover those information.
*1: At the first initialization of machine, Adobe PostScript system writes to the EEPROM a value unique to each
machine, based on random numbers, as ID number. Some downloadable commercial fonts use this ID
number to protect downloading to other machines, by recording the ID number in the font installation disk at
the first downloading and by matching it with the one in the EEPROM at every downloading thereafter.
MAIN BOARD
EEPROM
IC18 (93C66)

Chapter 1 Safety Instructions
1-6
4.1.2. DIP switch
-For normal use
All the DIP switches on the Main Board must be set to OFF.
-DIP switch setting
DIP switch
1 2 3 4 5 6 7 8 When to set
x x x x x x x x Default settings. Be sure to set all the switches to the OFF position for
normal use or at the end of maintenance service.
x x x x x o x x 1 loop of DIAG program. (See page 3-10.)
x x x x x o x o Infinite loops of DIAG program. (See page 3-10.)
x x x x x x x o Firmware downloading mode.*1
Others Not allowed.
X : OFF
O : ON
*1: As for downloading the firmware, a Service Information will be issued if necessary.
MAIN BOARD
O
F
F
1
2
3
4
5
6
7
8

Chapter 1 Safety Instructions
1-7
4.2. HDD
1) Replacement or format
Before replacing or formatting the HDD, please be sure to notify customers that data downloaded
by customers, such as fonts, can be lost.
2) Service part HDD
Service part HDD have already been formatted, and there is no need to format it again before use.
(For HDD formatting, please see page 4-13.)
Notes: The HDD format used in this manual is for recognition by PostScript system,
and it is completely different from that performed under Windows (DOS) or
Macintosh.
3) Master / Slave setting
If an additional HDD is installed, the jumper must be set as shown below to identify the slave
HDD from the master HDD.
4.3. Network Board
After replacement of the Network Board, network-related parameters such as IP address must be set
again. For setting the IP address, use the TCP/IP setting utility (Pnconfig) in the CD-ROM (Canon
Hardware RIP PS-7000 CD) packed with the product.
4.4. Prevention against electrostatic destruction
When disassembling the PS-7000, please place it on the conductive mat (or sheet) and put on the wrist
belts for a ground. The PCB, memory modules, and HDD used for the PS-7000 are weak to static
electricity.
Slave HDD
Master HDD
Jumper

Chapter 2
Product Overview
1.Product Composition......................................................................2-1
2.Main Unit.......................................................................................2-4
3.Specifications................................................................................2-7
4.Upgrade Kit...................................................................................2-9

Chapter 2 Product Overview
2-1
1. Product Composition
1.1. Product Composition
1.1.1. PS-7000 Main Unit
No. Model No. Full Name Remarks
1 Q52-1004-300 US(120V)
2 Q52-1004-400 EUR(230V)
3 Q52-1004-500 UK(240V)
4 Q52-1004-600
Canon Hardware RIP PS-7000
AS(120V)
1.1.2. Upgrade Kit
No. Model No. Full Name
1 Q52-1002-010 UPGRADE KIT FOR PS-7000 For all countries

Chapter 2 Product Overview
2-2
1.2. Packed items / Packing specifications
1.2.1. PS-7000 Main Unit
No. Item Q’ty. Remarks
1 Canon Hardware RIP PS-7000 Main Unit 1
2 Power Cord 1
3 Printer Cable 1
4 Utility CD-ROM 1
5 Operator’s Manual 1
6 Front Panel Label 1 For UK model only

Chapter 2 Product Overview
2-3
1.2.2. Upgrade Kit
No. Item Qty. Remarks
1 Memory Module 32MB 2
2 HDD Ass’y 1 HDD 2.1GB (1 unit)
HDD Bracket (2 pieces)
HDD Jumper Receptacle for Slave (1 piece)
M3 x 4 Bind Head Screw (4 pieces)
3 M3 x 5 Bind Head Screw 4 To fix the HDD to the Main Frame.

Chapter 2 Product Overview
2-4
2. Main Unit
2.1. Names
2.1.1. Front view
Power LED
HDD LED
Receiving LED
Processing LED
Printing LED
Reset/Test button
PW
HDD
Receiving
Processing
Printing
PS Data
Non-PS Data
Error
Reset /Test
Status LED

Chapter 2 Product Overview
2-5
2.1.2. Rear view
Power switch
INITIALIZE
PRINTER
COMPUTER
Initialize switch
Printer connector
(Output)
Computer connector
(Input)
Power Supply connector
10 Base T connector
MAC address label

Chapter 2 Product Overview
2-6
2.2. Unit Configuration
LED Panel Board Ass’y
Power LED, HDD LED, Status LED,
Reset / Test switch
Ethernet Port
10BaseT
Memory Module
-Standard: 32MB x 2
MAIN BOARD ASSY
Initialize switch
Output to printer
(D-SUB25pin)
Input from computer
(Unphenol36pin)
Slot1(For standard memory)
Slot2(For standard memory)
Slot3(For standard memory)
Slot4(For standard memory)
2.5 HDD Unit
2.1GB(standard)
System work area
User font download area
2.1GB(upgrade)
Upgrade Kit
Fan
Network Board
Ass’y
-Upgrade Kit: 32MB x 2
Power Supply Board Ass’y
AC input
Power switch
EEPROM

Chapter 2 Product Overview
2-7
3. Specifications
3.1. PS-7000
Supported printer Canon Wide-format Graphic Printer BJ-W7000
CPU NKK R4645 (133MHz)
RAM Standard:64MB
Maximum:128MB
(by adding 64MB memory from Upgrade Kit)
HDD Standard:2.1GB
Maximum4.2GB
(by adding 2.1GB HDD from Upgrade Kit)
Language Input Adobe genuine PostScript Level 1, Level 2, 3
Output SRL (Selex Raster Language)
Built-in font 136 Roman fonts (contained in the Program ROM)
Supported OS Windows95/98,WindowsNT4.0,
Mac System 7.5.2,7.5.3,7.5.5,7.6,7.6.1,MacOS 8.0,8.1
Printer driver AdobePS 8.5.1(Macintosh) AdobePS 4.2.4(Windows95/98)
AdobePS 5.1(WindowsNT4.0)
CRD CIE - compliant color conversion table
(Color Rendering Dictionary) (for coated paper, for glossy paper ,for glossy film, and for semi-glossy paper)
Profile -ICC profile for ColorSync (supporting ColorSync 2.1,2.5):for Macintosh
-ICC profile for Kodak ICM:for Windows95/98,Windows NT4.0
Screen Adobe Brilliant Screens
IEEE1284 parallel interface (supporting compatible and nibble modes)
Host (Input) interface Ethernet interface 10 Base T (TCP / IP, EtherTalk)
Printer (Output) interface Centronics interface
Power supply AC100 to 240V, 50 / 60Hz
Operating environment 5 to 35˚C, 20 to 80%RH, No dew condensation allowed.
Certified standards Safety:UL1950(1995) ,CSA C22.2 No.950-95 ,GS ,CE Marking ,CB
EMC:FCC Part15/B/DoC, IC, CE Marking Class B, C-tick
Dimension 180mm(W) x 380mm(D) x 303mm(H)
Weight 5.5kg (Standard configuration without cables)
Others Reset / Test button
Initialize switch

Chapter 2 Product Overview
2-8
3.2. Utilities in CD-ROM packed with PS-7000
The CD-ROM packed with the PS-7000 is a hybrid one for Windows PC and Macintosh, and it
contains utilities listed below.
Name Macintosh Windows Description
Adobe Acrobat Reader O O PDF viewer program
Adobe Type Manager O O Font display program
Post Script3 Font Set O O 136 screen fonts
Adobe Post Script
Printer Driver O O PostScript printer driver (Macintosh: 8.5.1 / Windows 95/98: 4.2.4
WindowsNT4.0:5.1)
EtherTalk utilities O --- TCP / IP utility
PPD file O O Files for printer driver setting
PLEX Color Filter
O ---
Changes CMYK output density.
Downloads PostScript language files.
Names network printers.
ICC profile for
ColorSync 2.5
O ---
6 ICC profiles
- PS-7000 heavy weight coated paper
- PS-7000 glossy paper
- PS-7000 glossy paper 2
- PS-7000 glossy film
- PS-7000 semi-glossy paper
- PS-7000 back print film
ICC profile for
Kodak ICM
--- O
6 ICC(ICM) profiles
- PS-7000 heavy weight coated paper(Ps7bjwcp.icm)
- PS-7000 glossy paper(Ps7bjwgp.icm)
- PS-7000 glossy paper 2(Ps7bjwg2.icm)
- PS-7000 glossy film(Ps7bjwgf.icm)
- PS-7000 semi-glossy paper(Ps7bjwsg.icm)
- PS-7000 back print film(Ps7bjwbf.icm)
Downloader 5.0.5
O ---
Printer font downloading program
For downloading of commercial fonts, use the installer attached
to those fonts.
3.3. Button / Switch operation
Name Function Operation
Cancel Pressing the Reset / Test switch for longer than 1 second will cancel
all the jobs being processed.
The Power LED flashes green while cancellation is under progress,
and all the Status LEDs turn off at the end of cancellation.
Reset / Test button
(Front panel)
Test print While the printer is idle, pressing the Reset / Test switch for longer
than 1 second will perform test printing.
Initialize switch
(Rear panel) Initialize Turning on the power while pressing the Initialize switch will reset the EEPROM contents to default, except protected information such
as ID number.

Chapter 2 Product Overview
2-9
4. Upgrade Kit
4.1. Before installing Upgrade Kit
- Perform the DIAG program to confirm that there is no problem with the PS-7000.
(For DIAG program, please see page 3-10.)
4.2. Installing Upgrade Kit
1) Confirm that the HDD LED is turned off. Turn off the power and remove the Power Cord.
2) Remove Screw (a), and Top Cover B. Lay the machine as shown below. Remove two
Screws (b) and slide the Right Side Cover to open.