Caple CR9111 User manual

instruction manual CR9111
Contact Caple on 0117 938 7420 or for spare parts www.caple.co.uk
Range cooker
CR9111
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CONTENTS
Safety instructions 3
Environmental protection 5
Instructions for installation 6
Electrical connection 6
Room ventilation 7
Gas installation 7
Instructions for using the gas oven 13
Maintenance and Cleaning 14
How to remove the oven door 15
Replacing the oven lamp 15
Caple Service contact details 16
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SAFETY INSTRUCTIONS
INSTRUCTIONS FOR USE
- Please ensure this manual is kept in a safe place for future reference. You must keep
this manual for the entire working life of the appliance. – do not throw away.
- Read the instructions carefully before operating and using the oven.
- This appliance should be installed only by authorised persons and in accordance with
the Caple installation instructions, local gas fitting regulations, municipal building
codes, electrical wiring regulations and local water supply regulations.
- This appliance is designed for domestic use only and must conform to the EEC
directives currently in force.
- The appliance should be used for cooking and heating food, all other uses are
considered improper.
- Caple declines all responsibility for improper use.
- Do not discard packaging in domestic waste, separate the various waste materials and
recycle or dispose of them the correctly (tip, waste collection etc).
- It is obligatory for all electrical systems to be earthed according to the methods required
by safety rules.
- The plug to be connected to the power supply cable and its socket must be of the same
type and conform to the regulations in force.
- The socket must be accessible after the appliance is built in. Never disconnect the plug
by pulling on the cable.
- If the power supply cable is damaged, contact the Caple support service immediately to
replace it.
- Immediately after installation, carry out a quick test on the appliance following the
instructions provided.
- Should the appliance not function correctly, disconnect it from the power supply and
contact Caple Service.
- Never attempt to repair the appliance yourself – repairs should always be carried out be
authorised personnel.
- Always check that the control knobs are in the ‘off’ position when you finish using the
appliance.
- To prevent risk of fire, never place aerosols or flammable objects in or around the oven.
- The identification plate with the technical data, serial number and mark is located
inside the storage drawer compartment.
- Do not remove identification plate.
- Never use pans with uneven or misshaped bottoms to avoid tipping or spilling.
- Never use pans or griddle plates which project beyond the outside edge of the hob.
- During use parts of the appliance become very hot, to avoid injury, take care not to
touch parts until completely cool.
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- This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety. Children should be supervised to ensure that they do
not touch/play with the appliance.
- Accessible parts may become hot during use, children must be kept away from
appliance at all times.
- This product is not designed for commercial use, it is a household appliance only. It is
not intended to be used in:
- Staff kitchen areas in shops, offices and other working environments.
- Bed and breakfast type environments
- By clients in hotels, motels and other residential type environments
- Install the product so that when opening the drawers and doors of units there is no
possibility of making contact with pans positioned on the hob.
- This appliance is marked according to the European directive 2002/96/ec on waste
electrical and electronic equipment (weee).
- This guideline is the frame of a European-wide validity of return and recycling on waste
electrical and electronic equipment.
- Before the appliance is put into operation, all labels and protective films applied inside
or outside must be removed.
IMPORTANT
Caple cannot be held responsible for injuries or losses caused by incorrect use or
installation of this product. Please note that Caple reserve the right to invalidate the
guarantee supplied with this product following incorrect installation or misuse of the
appliance. Under no circumstances should any external covers be removed for servicing
or maintenance except by suitably qualified personnel.
- Appliance type: Class 2
- This appliance shall be installed in accordance with the regulations in force and only
used in a well ventilated space.
Read the instructions before installing or using this appliance.
CE DECLARATIONS OF CONFORMITY
This appliance has been designed, constructed and marketed in compliance with safety
requirements in force.
This appliance has been manufactured to the strictest standards and complies with all
applicable legislation, including:
- 89/336/EEC regarding (Electromagnetic Disturbances).
- 73/23/EEC + 93/68/EEC (Low Voltage).
- 90/396/EEC (Gas appliances)
- 89/109/EEC (Materials in contact with food)
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ENVIRONMENTAL PROTECTION
Waste electrical products should not be disposed of with household waste. Please recycle
where facilities exist. Check with your Local Authority or retailer for recycling advice.
This appliance is marked according to the European directive 2002/96/EC on Waste
Electrical and Electronic Equipment (WEEE). By ensuring this product is disposed of
correctly, you will help prevent potential negative consequences for the environment
and human health, which could otherwise be caused by inappropriate waste handling of
this product. The symbol on the product indicates that this product may not be treated
as household waste. Instead it shall be handed over to the applicable collection point
for the recycling of electrical and electronic equipment. Disposal must be carried out in
accordance with local environmental regulations for waste disposal.
For more detailed information about treatment, recovery and recycling of this product,
please contact your local council, your household waste disposal service or the retailer
where you purchased the product.
WARRANTY
Your new appliance is covered by warranty. The warranty card is enclosed - if it is
missing, you must provide the following information to your retailer in order to receive
a replacement: date of purchase, model and serial number (placed on the inside of the
appliance storage drawer). Registration can also be completed online by visiting
www.caple.co.uk.
Ensure you keep your warranty card safe, you may need to show it to Caple Service
together with proof of purchase.
If you fail to show your warranty card you will incur all repair charges.
Spare parts are only available from Caple Service and Spare Parts Authorised Centres.
ATTENTION
- Before use, remove all plastic films protecting some parts of the appliance
(fascia - panel, parts in stainless steel, etc)
- Do not use the appliance to heat a room.
- When the appliance is not in use, we recommend you turn it off, isolate it from the
electrical supply and ensure all gas taps are closed.
IN THE EVENT OF A FIRE:
In the event of a fire, close the main valve of the gas pipe immediately and disconnect
the electrical supply. DO NOT pour water over flaming oil in any instance.
Do not store or use flammable products or aerosol containers near the burners when on
or off.
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INSTRUCTIONS FOR INSTALLATION
The appliance must be installed by a qualified technician and according to the regulations in force. Depending on the type of
installation, it belongs to class 1 (Fig. A) or to class 2-subclass 1 (Fig. B and C). This appliance must be installed next to a wall
that is higher than the appliance, with a minimum distance of 150mm from the side of the appliance, as shown in drawings
A and B. Any wall cupboards or shelves must be at a distance of at least 770mm above the work surface.
The cooker is supplied with an anti-tilting
chain to prevent the appliance from tilting
forward and causing accidental damage to
the gas pipe. Make a hole in the wall behind,
at the same height as the fixing chain. Insert
the plug into the hole and then screw in the
hook until it is firmly fixed to the wall.
Fix the chain to the hook. You can adjust to
level of the cooker by inserting the
feet provided.
WARNING:
1) Prior to installation ensure that the local distribution conditions
(nature of the gas and gas pressure) and the adjustment of the appliance are compatible.
2) The adjustment conditions for this appliance are stated on rating plate that an be
found in side the storage drawer
3) This appliance is not connected to a combustion product evacuation device. It must be
installed and connected in accordance with current installation regulations. Particular
attention must be given to the relevant requirements regarding ventilation.
ELECTRICAL CONNECTION
- Make sure the voltage and the cross-section of the power supply line match the specifications indicated on the
identification plate positioned in the storage compartment.
- Do not remove this plate for any reason.
- If the appliance is connected to the power supply network by means of a fixed connection, install a multi-polar cut-out
device on the power supply line, with contact opening distance equal to or greater than 3mm located near the appliance
and in an easily accessible.
- Connection to the power supply network may be fixed or with plug and socket. In the latter case the plug and socket must
be suitable for the cable employed and conform with the regulations in force. Regardless of the type of connection, it is
compulsory that the appliance be earthed. Before connection make sure that the power supply line is suitably earthed.
Avoid use of adapters and shunts.
For operation on 220-240V: use a three-pole cable of the H05RR-F or H05V2V2-F type:
3 x 1.0 mm2
`
A
BUILT-IN
C
B
FREESTANDING
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WARNING:
The values indicated above refer to the cross-section of the internal conductor.
Only some models can be connected with two or three phases
ROOM VENTILATION
- The appliance should be installed into a kitchen, room or space with an air supply in
accordance with BS 5440-2: 2000.
Note:
Regardless of room size, all rooms containing the appliance must have direct access to the outside air via a window that can
be opened or equivalent.
- Where there are other fuel burning appliances in the same room, BS 5440-2: 2000 should be consulted to determine the
correct amount of free area ventilation requirements.
- The above requirements allow also for use of a gas oven and grill but if there are other gas burning appliances in the same
room, consult a qualified engineer.
GAS INSTALLATION
IMPORTANT
This appliance is supplied for use on NATURAL GAS or LPG (check the gas label attached on the appliance).
- Appliances supplied for use on NATURAL GAS: they are adjusted for this gas only and cannot be used on any other gas
(LPG) without modification. The appliances are manufactured for conversion to LPG.
Installation and Service Regulations (United Kingdom)
It is a legal requirement that all gas appliances are Installed and Serviced by a competent person in accordance with the
current editions of the following Standards and Regulations or those regulations appropriate to the geographical region in
which they are to be installed:
- Gas Safety (Installation and Use) Regulations
- Building Regulations
- British Standards
- Regulations for Electrical Installation
Installation and service of any gas product must be made by a suitably qualified and registered person competent on the
type of appliance being installed or serviced and holding a valid certificate of competence for the work being carried out.
Currently the proof of competence is the Accredited Certification Scheme (ACS) or S/NVQ that has been aligned to the
ACS. It is also a requirement that all businesses or self employed installers are members of a class of person approved by the
Health and Safety Executive. Failure to install the appliance correctly could invalidate any manufacturers warranty and lead to
prosecution under the above quoted regulation.
Gas Connection
The installation of the gas appliance to Natural Gas or LP Gas must be carried out by a suitably qualified and
registered installer. Installers shall take due account of the provisions of the relevant British Standards Code of
Practice, the Gas Safety Regulations and the Building Standards (Scotland) (Consolidation) Regulations issued
by the Scottish Development Department.
Installation to Natural Gas
Installation to Natural Gas must conform to the Code of Practice, etc.
The supply pressure for Natural Gas is 20 mbar.
The installation must conform to the relevant British Standards.
Installation to LP Gas
When operating on Butane gas a supply pressure of 28-30 mbar is required.
When using Propane gas a supply pressure of 37 mbar is required.
The installation must conform to the relevant British Standards.
(for 60 cm modesl)
3 X 1.0 mm
3 X 1.0 mm
3 x 1.0mm2(for 90cm models)
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WARNING:
Only a suitably qualified and registered installer, also with technical knowledge of electricity should
install the appliance. They should observe the Regulations and Codes of Practice governing such installation of
gas appliances.
Note:
It is recommended that the gas connection to the appliance is installed with a flexible connecting tube
made to BS5386, conforming to all required British Standards
- Flexible hoses can be used where the sited ambient temperature of the hose does not exceed 70°C. These hoses must be
manufactured in accordance with BS669 part 1 and be of the correct construction for the type of gas being used.
- Gas hoses designed for natural gas MUST NOT be used for supplying LPG gas (LPG gas hoses can be identified by a either a
red band or stripe on the rubber outer coating of the hose). The hose should not be trapped, crushed or be in contact with
sharp or abrasive edges.
Using a suitable leak detection fluid solution (e.g. Rocol) to check each gas connection one at a time. The presence of
bubbles will indicate a leak. If there is a leak, tighten the fitting and then re-check for leaks.
IMPORTANT
Do not test for leaks using a naked flame
Connection with copper pipe
- The connection to the gas supply mains must be made so that
no stresses or strains of any kind are applied to the appliance.
The connection can be made using the adapter unit D with two
conical elements, always fit gasket C that is supplied.
Connection with steel hose.
- Use only continuous-wall stainless steel hoses compliant with
the relevant regulations, and always fit gasket C supplied between
fitting A and hose E .
- When connecting with a hose, ensure that the total length of
the pipeline is not more than 1.5m. Ensure the hoses do not
touch moving parts and are not trapped or crushed.
Using different types of gas
Before carrying out the following operations, disconnect the appliance from the electricity supply.
The appliance is pre-set for natural gas G20 (2H) at a pressure of 20 mbar. In the case of operation with other types of gas
the burner nozzles must be changed and the minimum flame adjusted on the gas taps.
To change the nozzles, proceed as described below:
Replacement of nozzles on the cooking hob
1) Remove pan supports and all the caps as well as
flame-spreader crowns
2) Unscrew the burner nozzles with a 7mm socket screwdriver;
3) Replace the burner nozzles according to the type of
gas to be used
4) Replace the burners in the correct positions.
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Burner and nozzle characteristic table
Marking 0.65 on the injector indicates that the size of the injector is 0.65mm
With dry gas and with greater calorific power (Hs) at 15 and 1013.26 mbar
Model Total heat:input (Hs:Qn)
CR9111 15.7kW (1139.6g/h)
Country II1a2H II2H3BF Il2H3+ II2L3B/F
Austria *
Belgium
Denmark * *
Finland *
France
Germany
Greece * *
Icland
Ireland *
Italy * *
Luxembourg
Netherlands *
Norway
Portugal *
Spain *
Sweden * *
Switzerland * *
United Kingdom *
BURNERS
1. Rapid
2. Semi rapid
3. Auxiliary
4. Triple ring
Burner By-pass
(mm)
Consumption (*)
LPG
I3B/P(30)
G30 G30 G30 G20 rill gas
I3B/P(50) I3+(28-30/37) Natural gas I2H
Input
kw(g/h)
Main
injector
(mm)
Input
kw(g/h)
Main
injector
(mm)
Input
kw(g/h)
Main
injector
(mm)
Input
kw(g/h)
Main
injector
(mm)
1
2
3
4
Rapid
Semi-rapid
Auxiliary
Triple ring
0.44
0.34
0.29
0.64
3.0 (218)
1.75 (127)
1.0 (72.7)
3.7 (269)
0.85
0.65
0.50
0.95
3.0 (218)
1.75 (127)
1.0 (72.7)
3.7 (269)
0.75
0.58
0.43
0.76
3.0 (218)
1.75 (127)
1.0 (72.7)
3.7 (269)
0.85
0.65
0.50
0.95
3.0
1.75
1.0
3.7
1.18
0.97
0.72
1.40
5
6
Grill gas
Oven gas
-
0.45
2.8 (203)
4.5 (326)
0.82
1.05
2.8 (203)
4.5 (326)
0.78
0.86
2.8 (203)
4.5 (326)
0.82
0.95
2.8
4.5
1.22
1.40
Test point pressure G30: 29mbar G30: 29mbar
G31
Input
kw(g/h)
Main
injector
(mm)
3.0 (214)
1.75 (125)
1.0 (71)
3.7 (264)
0.85
0.65
0.50
0.95
2.8 (200)
4.5 (321)
0.82
1.05
G31: 37mbar G20: 20mbar
G25 rill gas
Natural gas I2L
Input
kw(g/h)
Main
injector
(mm)
3.0
1.75
1.0
3.7
1.21
0.94
0.72
1.42
2.8
4.5
1.22
1.44
G25: 20mbarG30: 29mbar
4
3
2
1
2
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Oven burner adjustment
To adjust the oven burner you need to open the oven door
and carry out the following operations:
1) Remove the oven basin and its rack.
2) Lift up the oven surface and pull it outwards.
Replacing the oven burner nozzle
1) Loosen the oven burner fixing screw A.
2) Push the burner B towards the right until the nozzle is accessible.
3) Using a 13mm socket replace the nozzle, insert a new nozzle
suitable for the type of gas to be used
(see Burner and nozzle characteristics table).
Primary air adjustment for the oven burner
1) Loosen the adjustment screw A of the air regulation sleeve.
2) Turn the adjustment sleeve to the position that corresponds
to the type of gas to be used according to the table below.
3) Tighten the adjustment screw and restore the seals.
4) When the operation is completed, reassemble the burner correctly.
Natural gas G30/31 (LPG)
X= 5mm 10mm
Final operation
After replacing the nozzles, reposition the flame-spreader crowns, the burner caps and the pan stands. Following adjustment
to a gas other than the pre-set one, replace the gas adjustment label fixed to the appliance with the one corresponding to
the new gas. The label is supplied inside the pack together with the nozzles.
To regulate the minimum flame do the following:
- Light the burner
- Turn the knob to the minimum position
- Take out the knob (and gasket if there is one)
- Using a thin blade screwdriver to turn the by-pass screw located in the brass shaft
(as shown right) turn screw fully clockwise then turn it anti-clockwise a 1/4 turn
for the triple burner and 1/8 turn for all other burners. The result should be a
small, stable flame which is uniform around the entire burner ring. If not, turn the
by-pass screw anti-clockwise until satisfied with the flame
- Place the knob back on securely and turn it quickly from the maximum position to
the minimum position, checking that the flame does not go out
- As the burners are fitted with a safety valve ensure the regulation obtained is
sufficient to maintain heating of the thermocouple. If this is not the case, increase
the minimum
- The burners do not require regulation of primary air.
Keep the knob at minimum level for a few seconds to keep the flame lit and to activate the safety device.
X
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