Caple CR 9110 User manual

Instruction Manual
Gas Cooker
with
Gas/Grill Oven
Model: CR 9110
GB

2
The CE marking confirms that the appliance conforms to the following EU directives:
- safety requirements of EU Directive “Gas” 90/396/EEC;
- safety requirements of EUDirective “Low voltage” 2006/95/EC;
- protection requirements of EUDirective “EMC” 89/336/EEC;
- requirements of EUDirective 93/68/EEC.
Thank you for buying your new CAPLE cooker. To ensure that you get the best
results from your new CAPLE cooker, we strongly suggest that you read this instruc-
tion manual thoroughly before use. This manual contains installation advice, cleaning
tips and a cooking guide, as well as other important facts about your CAPLE cooker.
If treated with care, your CAPLE appliance should give you years of trouble-free
cooking.
Important:
This appliance is designed and manufactured solely for the cooking of domestic
(household) food and is not suitable for any non domestic application and therefore
should not be used in a commercial environment.
This appliance guarantee will be void if the appliance is used within a non domestic
environment i.e. a semi commercial, commercial or communal environment.
For Product Service or Spare Parts
please check contact details at:
www.caple.co.uk

3
Safety Reminders
Instruction Book
This appliance should only be used for
it’s intended purpose as described in
these instructions.
Ensure that you fully understand these
instructions before operating this appli-
ance.
Space Requirements
Ensure that the specified ventilation
space around the appliance is not
obstructed.
Food Splashes
Always wipe clean the oven after use.
Food splashes can carry on cooking next
time and may become a fire hazard.
Hot Surfaces
It is important to remember that the sur-
faces of cooking appliances get hot dur-
ing use and retain the heat for some time
after switching off.
It is therefore advisable to keep small
children away from the appliance.
The Grill burner
is exposed, so take great care when
placing food in the oven or removing it.
Use the grill pan handles or gloves.
DO NOT line the oven, grids, trays etc.
with aluminium foil as this could adverse-
ly affect the heating elements and it
could also damage the interior surfaces.
DO NOT place flammable materials in
the oven or in the storage compartment.
Faults
Do not continue to use this appliance if
it appears to be faulty.
After Use
After use, ensure that the knobs are in
position ●(off), and close the main gas
delivery valve or the gas cylinder valve.
Always switch off at the isolating switch
before cleaning the appliance, or
attempting any maintenance task, or
when not in use for long periods (when
on holiday).
CAPLE Service
To ensure the continued safe and effi-
cient operation of this appliance, we rec-
ommend that any servicing or repairs are
carried out only by an authorised CAPLE
SERVICE ENGINEER.

4
WARNING!
ELECTRICITY CAN BE EXTREMELY DANGEROUS.
THIS APPLIANCE MUST BE EARTHED.
Before effecting any intervention on the electrical parts the appliance must be
disconnected from the network.
1 - Electrical Installation
For your safety please read the following information:
This appliance must be installed by a qualified technician according with the current
local regulations and in compliance with the manufacturer instructions.
This appliance is supplied with a moulded 13 amp three pin mains plug with a 3 amp
fuse fitted. Should the fuse require replacement, it must be replaced with a fuse rated
at 3 amp and approved by ASTA or BSI to BS 1362.
The plug contains a removable fuse cover that must be refitted when the fuse is
replaced. In the event of the fuse cover being lost or damaged, the plug must not be
used until a replacement cover has been obtained.
Replacement fuse covers can be purchased from your nearest electrical dealer and
must be the sarne colour as the original.
IF THE MOULDED MAINS PLUG IS UNSUITABLE FOR THE SOCKET OUTLET IN
YOUR HOME OR IS REMOVED FOR ANY OTHER REASON, THEN THE FUSE
SHOULD BE REMOVED AND THE CUT OFF PLUG DISPOSED OF SAFELY TO
PREVENT THE HAZARD OF ELECTRIC SHOCK.
THERE IS A DANGER OF ELECTRICAL SHOCK IF THE CUT OFF PLUG IS
INSERTED INTO ANY 13 AMP SOCKET OUTLET.
If a replacement plug is to be fitted, please observe the wiring code shown overleaf.

5
A properly earthed three pin plug (fused
at 3 amps, to BS 1362 ASTA approved)
must be used.
As the colours of the wires in the mains
lead of this appliance may not
correspond with the coloured markings
identifying the terminals in your plug,
proceed as follows.
The wire which is coloured GREEN &
YELLOW must be connected to the
terminal in the plug which is marked with
letter "E" or by the Earth symbol or
coloured GREEN & YELLOW.
The wire which is coloured BLUE must
be connected to the terminal which is
marked with the letter "N" or coloured
BLACK.
The wire which is coloured BROWN
must be connected to the terminal which
is marked with the letter "L" or coloured
RED.
Warning! This appliance must be earthed
Green & Yellow
Earth 3 amp fuse
Blue Neutral Brown Live
Fig. 1.1
Replacing the supply cable
The supply cable must be replaced by a cable of the same sort as that fitted to the
appliance.

6Fig. 2.1
2 - Location
FOR THE INSTALLER
800 mm
500 mm
50 mm
500 mm
This cookers has class “2/1” overheating protection so that it can be installed next
to a cabinet.
The furniture walls adjacent to the cooker must be made of material resistant to heat.
The veneered syntetical material and the glue used must be resistant to a temperature
of 120°C in order to avoid ungluing or deformations.
If the cooker is installed adjacent to furniture which is higher than the gas hob cooktop,
a gap of at least 50 mm must be left between the side of the cooker and the furniture.
Curtains must not be fitted immediatly behind appliance or within 500 mm of the sides.
It is essential that the cooker is positioned as stated below
.
If the cooker is located on a pedestal it is necessary to provide safety measures to pre-
vent falling out.
The cooker must be installed by a qualified technician and in compliance with
local safety standards.
The appliance may be installed in a kitchen, Kitchen/diner or a bed sitting room, but not in a
room or space containing a bath or a shower.
3
The appliance must not be installed in a bed-sitting room of less than 20 m .
The appliance is designed and approved for domestic use only and should not be installed in
a commercial, semi commercial or communal environment.
Your product will not be guaranteed if installed in any of the above environments and could
affect any third party or public liability insurances you may have.

7
Fitting the adjustable feet
The adjustable feet must be fitted to the
base of the cooker before use.
Rest the rear of the cooker an a piece
of the polystyrene packaging exposing
the base for the fitting of the feet.
Fig. 2.3
A
B
Fig. 2.2
Assembling the backguard
Before installing the cooker, assemble the backguard “C” (fig. 2.2).
1. The backguard “C” can be found packed at the rear of the cooker.
2. Before assembling remove any protective film/adhesive tape.
3. Remove the two spacers “A” and the screw “B” from the rear of the cooktop.
4. Assemble the backguard as shown in figure 2.2 and fix it by screwing the central
screw “B” and the spacers “A”.
C

8
Fig. 2.4
Fig. 2.5
Fig. 2.6 Fig. 2.7
WARNING
When raising cooker to upright posi-
tion always ensure two people carry
out this manoeuvre to prevent dam-
age to the adjustable feet (fig. 2.4).
WARNING
Be carefull: do not lift the cooker by
the door handle when raising to the
upright position (fig. 2.5).
WARNING
When moving cooker to its final position
DO NOT DRAG (fig. 2.6).
Lift feet clear of floor (fig. 2.4).
Levelling the cooker
The cooker may be levelled by screwing
the lower ends of the feet IN or OUT
(fig. 2.7).

9
Provison for ventilation
The appliance should be installed into a room or space with an air supply in accordance with
BS 5440-2: 2000.
3 2
For rooms with a volume of less than 5 m - permanent ventilation of 100 cm free area will be
required.
3 3 2
For rooms with a volume of between 5 m and 10 m a permanent ventilation of 50 cm free
area will be required unless the room has a door which opens directly to the outside air in
which case no permanent ventilation is required.
3
For rooms with a volume greater than 10 m - no permanent ventilation is required.
NB. Regardless of room size, all rooms containing the appliance must have direct
access to the outside air via an openable window or equivalent.
Where there are other fuel burning appliances in the same room, BS 5440-2: 2000 should be
consulted to determine the correct amount of free area ventilation requirements.
The above requirements allow also for use of a gas oven and grill but if there are other gas
burning appliances in the same room, consult a qualified engineer.

10
3 - Gas connection
IMPORTANT NOTE
This appliance is supplied for use on NATURAL GAS or LPG (check the gas regulation label
attached on the appliance).
4Appliances supplied for use on NATURAL GAS: they are adjusted for this gas only and
cannot be used on any other gas (LPG) without modification. The appliances are
manufactured for conversion to LPG.
4Appliances supplied for use on LPG: they are adjusted for this gas only and cannot be used
on any other gas (NATURAL GAS) without modification. The appliances are manufactured
for conversion to NATURAL GAS.
If the NATURAL GAS/LPG conversion kit is not supplied with the appliance this kit can be
purchased by contacting the After-Sales Service.
INSTALLATION & SERVICE REGULATIONS (UNITED KINGDOM)
It is a legal requirement that all gas appliances are Installed & Serviced by a competent
person in accordance with the current editions of the following Standards & Regulations or
those regulations appropriate to the geographical region in which they are to be installed:
=Gas Safety (Installation & Use) Regulations
=Building Regulations
=British Standards
=Regulations for Electrical Installation
Installation and service of any gas product must be made by a suitably qualified person
competent on the type of product being installed or serviced and holding a valid certificate of
competence for the work being carried out. Currently the proof of competence is the
Accredited Certification Scheme (ACS) or S/NVQ that has been aligned to the ACS.
It is also a requirement that all businesses or self employed installers are members of a class
of person approved by the Health and Safety Executive.
Failure to install the appliance correctly could invalidate any manufacturers warranty and
lead to prosecution under the above quoted regulation.
GAS CONNECTION
INSTALLATION TO NATURAL GAS
Installation to Natural Gas must conform to the Code of Practice, etc.
The supply pressure for Natural Gas is 20 mbar.
INSTALLATION TO LP GAS
When operating on Butane gas a supply pressure of 28-30 mbar is required.
When using Propane gas a supply pressure of 37 mbar is required.
The installation must conform to the relevant British Standards.
The installation of the gas appliance to Natural Gas or LP Gas must be carried out by
a suitably qualified and registered person. Installers shall take due account of the pro-
visions of the relevant British Standards Code of Practice, the Gas Safety Regulations
and the Building Standards (Scotland)(Consolidation) Regulations issued by the Scottish
Development Department.
The installation must conform to the relevant British Standards.

11
Fig. 3.2
Plug
Fig. 3.1
The gas supply must be connected to the gas inlet which is located at the left or the right
hand rear of the appliance (fig. 3.1). The pipe does not cross the cooker.
When screwing the connecting tube operate with two spanners (fig. 3.2).
The unused end inlet pipe must be closed with the plug, interposing the gasket.
Notes:
Flexible hoses can be used where the sited ambient temperature of the hose does not exceed
70°C.
These hoses must be manufactured in accordance with BS669 part 1 and be of the correct
construction for the type of gas being used.
Gas hoses designed for natural gas MUST NOT be used for supplying LPG gas (LPG gas
hoses can be identified by a either a red band or stripe on the rubber outer coating of the
hose).
The hose should not be crushed or trapped or be in contact with sharp or abrasive edges.
Using a suitable leak detection fluid solution (e.g. Rocol) check each gas connection one at a
time by brushing the solution over the connection.
The presence of bubbles will indicate a leak.
If there is a leak, tighten the fitting and then recheck
for leaks.
IMPORTANT!
Do not use a naked flame to test for leaks.
Plug
Fig. 3.1
Warning: Only a suitably qualified and registered person, also with technical knowledge
of electricity should install the appliance. He should observe the Regulations and Codes
of Practice governing such installation of gas appliances.
Note: It is recommended that the gas connection to the appliance is installed with a
flexible connecting tube made to BS5386.

12
Conversion to LPG
J
J
Fig. 3.3
Fig. 3.4
Conversion procedure
Injectors replacement
Select the injectors to be replaced
according to the “Table for the choice of
the injectors” (page 13).
To replace the injectors proceed as fol-
lows:
- Remove pan supports and burners
from the cooktop.
- Using a wrench, substitute the nozzle
injectors “J” (fig. 3.3, 3.4) with those
most suitable for the kind of gas for
which it is to be used.
The burners are conceived in such
a way so as not to require the regu-
lation of the primary air.
Minimum burner setting
adjustment
In the minimum position the flame must
have a length of about 4 mm and must
remain lit even when turned quickly
from the maximum position to mini-
mum.
The flame adjustment is done in the
following way:
- Turn on the burner
- Turn the tap to the MINIMUM position
- Take off the knob
- With a small flat screwdriver turn the
screw inside the tap rod to the cor-
rect regulation (fig. 3.5).
Normally for G30/G31, the regulation
screw is tightened up.
Fig. 3.5

13
TABLE FOR THE CHOICE OF THE INJECTORS
Cat: II 2H3+
GB
INCREASE OF AIR NECESSARY FOR GAS COMBUSTION (2 m3/h x kW)
BURNERS Air necessary for combustion [m3/h]
Auxiliary (A) 2,00
Semi-rapid (SR) 3,50
Rapid (R) 6,00
Triple-ring 7,00
Oven 12,40
Grill 9,30
Auxiliary (A) 1,00 0,30
50
-
72 (X)
-
Semi-rapid (SR) 1,75 0,45
65
-
97 (Z)
-
Rapid (R) 3,00 0,75
85
-
115 (Y)
-
Triple-ring 3,50 1,50
95
-
135 (T)
-
Oven 6,20 1,30
120
8
180
1,5
Grill 4,65 -
107
fully open
165
3
Nominal
Power
[kW]
Reduced
Power
[kW]
Ø injector
[1/100 mm]
G 30 - 28-30 mbar
G31- 37 mbar G 20
20 mbar
BURNERS
Ø injector
[1/100 mm]
Tube ring
opening
[mm]
Tube ring
opening
[mm]

14
Oven burner and grill burner replacement of injectors
a) oven burner
– Lift and remove the lower panel inside the oven.
– Unscrew and remove the burner securing screw A (fig. 3.6).
– Slacken screw B (fig. 3.6).
– Withdraw the burner in the manner shown in figure 8.8, and rest it inside the oven.
Take care not to damage the wire to the ignition electrode and the safety valve probe.
– Using a 10 mm box spanner, unscrew the injector (indicated by the arrow in fig. 3.7)
and replace with a new injector selected in accordance with the “TABLE FOR THE
CHOICE OF THE INJECTORS”; then replace the burner repeating the above steps
in reverse order.
AB
Fig. 3.6
Fig. 3.7

15
b) grill burner
– Unscrew and remove the burner securing screw ‘C’ (fig. 3.8).
– Slacken screw ‘D’ (fig. 3.8).
– Move the burner in the manner shown in figure 3.9.
Take care not to damage the wire to the ignition electrode and the safety valve probe.
– Using a 10 mm box spanner, unscrew the injector (indicated by the arrow in fig. 3.9)
and replace with a new injector selected in accordance with the “TABLE FOR THE
CHOICE OF THE INJECTORS”; then replace the burner repeating the above steps
in reverse order.
Fig. 3.9
Fig. 3.8
CD

16
Fig. 3.10
Fig. 3.11
Ring opening
Regulation of air supply to
oven and grill burners
Using a cross-head screwdriver, slacken
the screw securing the air flow
regulation collar (fig. 3.10 and 3.11) and
move the collar forward or backward to
increase or reduce the air aperture in
accordance with gas type and the
indications in the “TABLE FOR THE
CHOICE OF THE INJECTORS”.
Light the burner and check the flame.

17
Adjustment of the oven
burner minimum
To be effected only for the oven burner
(as the grill burner has an only fixed
input) operating on the thermostat as fol-
lows:
– Light the oven taking the knob to Max.
position.
– remove the knob and by a thin screw-
driver (3 mm section - 100 mm long)
unscrew of about a half turn the screw
by-pass G, passing through the front
panel hole (fig. 3.12)
– fit the knob and let the oven heat for
10 minutes, then take the knob to
position 150 allowing the thermostat
to work under by-pass.
– after further removal of the knob, stop
slowly the screw by-pass G(being
careful not to turn the knob rod) until
the flame reaches 3-4 mm high.
N.B. For LPG the by-pass screw must
be fixed thoroughly.
Lubrication of the
gas taps
If the gas tap becomes stiff, it is neces-
sary to dismount it accurately clean it
with gasoline and spread a bit of special
grease resistant to high temperatures on
it.
The operations must be executed by a
qualified technician.
Flame correct
Flame faulty in
primary air
Flame with excess
primary air
Fig. 3.12
Flame Flame Flame
faulty in correct with excess
primary air primary air
long, yellow clear short and sharp
and interior blue too blue interior
trembling cone cone tending to
detach
CAUSE
air regulating correct air regulating
tube, too distance of tube, too
closed the tube open
G

18
4 - Features and Technical Data
Control panel - (Fig. 4.2)
1. Gas oven/gas grill control knob
2. Minute counter
3. Front left burner control knob
4. Rear left burner control knob
5. Front central burner control knob
6. Rear central burner control knob
7. Rear right burner control knob
8. Front right burner control knob
9. Rotisserie/oven light control knob
Fig. 4.1
Cooking hob - (Fig. 4.1)
1. Triple-ring burner (TC) 3,50 kW
2. Semi-rapid burner (SR) 1,75 kW
3. Rapid burner (R) 3,00 kW
4. Auxiliary burner (A) 1,00 kW
5. Semi-rapid burner (SR) 1,75 kW
6. Auxiliary burner (A) 1,00 kW
Fig. 4.2
25
16
3
4
1 2 34 56 789

19
How To Use the Hob Burners
Hob burners
Each hob burner is controlled by a sep-
arate gas tap operated by a control knob
(fig. 4.3) which has 3 positions marked
on the control panel, these are:
– Symbol ●: tap closed (burner off)
– Symbol : High (maximum)
– Symbol : Low (minimum)
Push in and turn the knob anti-clockwise
to the selected position.
Low High
Lighting of the hob burners
To ignite the burner, the following instructions are to be pursued:
1) Lightly press and turn the knob anti-clockwise, and make the symbol printed on
the knob to mach with the indicator on the control panel (fig. 4.3).
2) Press the knob to operate the electric ignition; or, in case of power cut, approach a
flame to the burner.
3) Adjust the burner according to the power required.
To turn the burner off, fully rotate the knob clockwise to the off position: ●.
The maximum setting of the control tap is for boiling, the minimum setting is for slow
cooking and simmering.
All working positions must be chosen between the maximum and minimum setting, never
between the maximum setting and the “OFF” position.
Fig. 4.3
Electric ignition
The sparks generated by the electrodes close to the burners will ignite the chosen burn-
er. Whenever the lighting of the burners will result difficult due to peculiar conditions of
the gas features or supply, it is advised to repeat the ignition with the knob on “minimum”
position.

Choice of burner
Fig. 4.4
The burner must be chosen according to the diameter of the pans and energy required.
Saucepans with handles which are excessively heavy, in relationship to the weight of
the pan, are safer as they are less likely to tip.
Pans which are positioned centrally on burners are more stable than those which are
offset.
It is far safer to position the pan handles in such a way that they cannot be accidentally
knocked.
When deep fat frying fill the pan only one third full of oil.
DO NOT cover the pan with a lid and DO NOT leave the pan unattended.
In the infortunate event of a fire, leave the pan where it is and turn off all controls.
Place a damp cloth or correct fitting lid over the pan to smother the flames.
DO NOT use water on the fire.
Leave the pan to cool for at least 30 minutes.
Burners
Pan diameter
Auxiliary 12 ÷ 14 cm
Semi-rapid 16 ÷ 24 cm
Rapid 24 ÷ 24 cm
Triple-ring 26 ÷ 28 cm
do not use pans with concave or convex bases
AIR FLOW
(cooling fan) AIR FLOW (cooling fan) AIR FLOW (cooling fan)
Correct use of rapid burner Fig. 4.5
20
Wok max 36 cm