caprari DX Series Operation instructions
ELETTROPOMPE SOMMERGIBILI PER DRENAGGIO / PER ACQUE LURIDE
ELECTRIC SUBMERSIBLE PUMPS FOR DRAINAGE / FOR SEVAGE
ELECTROPOMPES SUBMERSIBLES POUR ASSECHEMENT / POUR EAUX USEES
ELECTROBOMBAS SUMERGIBLES PARA DRENAJE / PARAAGUA SUCIAS
TAUCHMOTORPUMPEN FÜR ENTWÄSSERUNG / FÜRABWÄSSER
ELECTROBOMBAS SUBMERSÍVEIS PARA DRENAGEM / PARA ÁGUAS SUJAS
ȊȆȅǺȇȊȋǿǼȈǾȁǼȀȉȇǹȃȉȁǿǼȈīǿǹǹȆȅȈȉȇǹīīǿȈǾȁȊȂǹȉǹ
SERIE - SERIES - SERIE - SERIE - BAUREIHE - SÉRIE ȈǼǿȇǹ
D - M / DS - MS
MANUALE D'USO E MANUTENZIONE
USE AND MAINTENANCE INSTRUCTIONS
NOTICE D'UTILISATION ET D'ENTRETIEN
INSTRUCCIONES DE SERVICIO
BETRIEBS - UND WARTUNGSANLEITUNG
MANUAL DE USO E MANUTENÇÃO
ȅǻǾīǿǼȈȋȇǾȈǾȈȀǹǿȈȊȃȉǾȇǾȈǾȈ
Codice n° / Code N° / Code n° / N° de código / Codenummer /
Código n.º /
ȀȦįȚțȩȢĮȡ
Edizione / Edition / Edition /Edición / Ausgabe / Edição DzțįȠıȘ 996653/N
07 / 2019
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contiene DICHIARAZIONE CE DI CONFORMITA’
contains CE DECLARATION OF CONFORMITY
contient la DECLARATION CE DE CONFORMITE
contiene DECLARACION CE DE CONFORMIDAD
enthält CE - KONFORMITÄTSERKLÄRUNG
contém a DECLARAÇÃO CE DE CONFORMIDADE
ʌİȡȚȑȤİȚǻǾȁȍȈǾȈȊȂȂȅȇĭȍȈǾȈCE
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2Caprari S.p.A.
D - M / DS - MS
INDICE
1 - Informazioni generali pag. 2
2 - Sicurezza pag. 3
3 - Descrizione prodotto ed impiego pag. 3
4 - Immagazzinaggio e movimentazione pag. 4
5 - Installazione pag. 4
6 - Uso e gestione pag. 7
7 - Messa fuori servizio e smantellamento pag. 8
8 - Garanzia pag. 8
9 - Cause di irregolare funzionamento pag. 9
10 - Dimensioni, pesi e dati tecnici pag. 58
11 - Nomenclatura / Sezioni tipiche pag. 61
Rif. Caprari e rivenditore e/o assistenza
Le istruzioni riportate nella documentazione e relative alla sicurezza sono contrassegnate da questo simbolo. Il loro non
rispetto può esporre il personale a rischi sulla salute.
Le istruzioni riportate nella documentazione e relative alla sicurezza elettrica sono contrassegnate da questo simbolo. Il
loro non rispetto può esporre il personale a rischi di natura elettrica.
Le istruzioni riportate nella documentazione e contrassegnate da questa scritta sono le avvertenze principali per una
corretta installazione, funzionamento, conservazione, dismissione, del gruppo elettropompa stesso. Ciò non toglie
FKHSHUXQDJHVWLRQHVLFXUDHGDI¿GDELOHGHOSURGRWWRSHUWXWWRO¶DUFRGHOODVXDYLWDGHYRQRHVVHUHULVSHWWDWHWXWWHOH
indicazioni fornite nella documentazione.
Leggere il manuale di uso e manutenzione.
1. INFORMAZIONI GENERALI
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ATTENZIONE
1.2 Generalità:
Controllare che il materiale citato nella bolla di consegna sia corrispondente a quello effettivamente ricevuto,e che esso non risulti danneggiato.
Prima di procedere ad operare sul gruppo acquistato vi preghiamo di consultare per intero le istruzioni riportate nella documentazione data a corredo.
Il manuale e tutto il materiale di documentazione a corredo, compresa copia delle targhette, essendo parte integrante dell'elettropompa, vanno
conservati con cura ed in modo che siano disponibili alla consultazione per tutto il ciclo di vita dell'elettropompa. Per esempio le targhette
aggiuntive possono essere applicate al manuale di uso e manutenzione.
Nessuna parte di questa documentazione può essere riprodotta in qualsiasi forma senza espressa autorizzazione scritta da parte del fabbricante.
1.3 EVHPSOL¿FD]LRQHWDUJDHOHWWURSRPSD
TIPO Sigla completa elettropompa F [Hz] Frequenza
N° Codice Data e/o N° Serie e/o N° Serie Cliente e/o N° Commessa U [V] Tensione di rete / Tipo di collegamento
I [A] Corrente assorbita nominale P1 [kW] Potenza assorbita dalla rete
P2 [kW] Potenza assorbita dalla pompa n [min-1] Velocità di rotazione
IP Grado di protezione motore secondo norme EN60034.5 Q [l/s] Campo di portata
H [m] Campo di prevalenza Hmax [m] Prevalenza massima
S.F. Fattore di servizio S.F.A. Fattore di servizio amperaggio
t. max [°C/F] Temperatura massima del liquido pompato [m] Profondità massima di immersione
Pag. 34
Pag. 42
Pag. 50
DEUTSCH
PORTUGUÊS
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Pag. 10
Pag. 18
Pag.
ITALIANO
ENGLISH
FRANÇAIS
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1.4 EVHPSOL¿FD]LRQHVLJODHOHWWURSRPSD
Esempio sigla elettropompa : DXN03M/G
Serie D= drenaggio
M= per acque luride
Frequenza di alimentazione = 50Hz
S= 60 Hz
Tipologia meccanica
Tipologia idraulica
Codice costruzione motore
Alimentazione elettropompa M= monofase
T= trifase
Specialità = nessuna indicazione
... = specialità varie
Numero poli
Opzionale = nessuna indicazione
G= con galleggiante per comando automatico
BAM / 3/4" = con basamento automatico per modelli MA
BAMF/E 2" = con basamento automatico per modello MAV15T4
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1.5 Avvertenze:
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il prodotto è in grado di offrire.
Le istruzioni di seguito riportate sono riferite al gruppo elettropompa in esecuzione standard e funzionante nelle condizioni normali. Eventuali
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il manuale sarà integrato con informazioni suppplementari).
Conforme alla nostra politica di miglioramento continuo dei prodotti, i dati riportati nella documentazione ed il prodotto stesso possono essere
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fanno decadere ogni forma di garanzia e responsabilità da parte del costruttore per qualunque danno a persone, animali o cose.
2 SICUREZZA:
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collegate alla rete di alimentazione.
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HODGLVPLVVLRQHGHOSURGRWWRGHYRQRHVVHUHDFXUDGLSHUVRQDOHVSHFLDOL]]DWRFRQRSSRUWXQDTXDOL¿FDHPXQLWRGLDGHJXDWDDWWUH]]DWXUD/D
PRYLPHQWD]LRQHO¶LQVWDOOD]LRQHHODFRQGX]LRQHGHOSURGRWWRSXzHVVHUHHIIHWWXDWDDQFKHGDSHUVRQDOHQRQVSHFLDOL]]DWRDFRQGL]LRQHFKHDEELD
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Durante ogni singola operazione, occorre rispettare tutte le indicazioni di sicurezza, di prevenzione infortuni e di antinquinamento riportate nella
documentazione e tutte le eventuali disposizioni locali più restrittive in materia.
9LVWDODQDWXUDYDULDGHLOLTXLGLFRQYRJOLDWLSXzHVVHUHQHFHVVDULRHYLWDUQHLOFRQWDWWRFRQO¶HSLGHUPLGHLQGRVVDQGRDELWLDSSURSULDWL
3HUPRWLYLGLVLFXUH]]DHSHUDVVLFXUDUHOHFRQGL]LRQLGLJDUDQ]LDXQJXDVWRRXQ¶LPSURYYLVDYDULD]LRQHGHOOHSUHVWD]LRQLGHOSURGRWWRGHWHUPLQDQRLO
GLYLHWRDOO¶XWLOL]]DWRUHGHOO¶XVRGHOORVWHVVR
/¶LQVWDOOD]LRQHGHYHHVVHUHHVHJXLWDLQPRGRWDOHGDLPSHGLUHFRQWDWWLDFFLGHQWDOLSHULFRORVLSHUSHUVRQHDQLPDOLHFRVHFRQLOSURGRWWR
Procedure di controllo e manutenzione devono essere predisposti per evitare qualsiasi forma di rischio conseguente ad un eventuale disservizio del
prodotto.
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3 DESCRIZIONE PRODOTTO ED IMPIEGO:
3.1 Caratteristiche tecniche, di funzionamento e settori di utilizzazione:
Le elettropompe sommergibili serie D-M/DS-MS sono particolarmente indicate per il pompaggio di acque pulite o sporche contenenti piccoli corpi
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dimensioni massime dei corpi solidi in sospensione che possono essere convogliati.
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secondo la norma EN 60034-5).
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aggressivi. Quando il prodotto viene installato secondo le indicazioni fornite da questo manuale e secondo gli schemi previsti, il livello di pressione
DFXVWLFDHPHVVDGDOODPDFFKLQDQHOFDPSRGLIXQ]LRQDPHQWRSUHYLVWRQRQUDJJLXQJHLQQHVVXQFDVRLG%$/DPLVXUDGHOUXPRUHqVWDWD
FRQGRWWDVHFRQGROD,62HGLSXQWLGLULOLHYRVHFRQGROD'LUHWWLYD&(VLWURYDQRDGPHWURGDOODVXSHU¿FLHGLULIHULPHQWRGHOODPDFFKLQDHDG
1,6 metri di altezza dal suolo o dalla piattaforma di accesso.
Il valore massimo si trova uniformemente distribuito attorno al prodotto.
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4Caprari S.p.A.
D - M / DS - MS
Serie DX-MX/DSX-MSX
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interrati, irrigazione di orti e giardini, travaso di liquidi chiari o leggermente torbidi, ecc.).
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galleggiante nella versione monofase.
3HUODVHULH0;06;SRVVLELOLWjGLFRQYRJOLDUHFRUSLVROLGLHR¿ODPHQWRVLLQVRVSHQVLRQHJUD]LHDOODJLUDQWHDSHUWDDUUHWUDWD
Serie DA/DSA
Elettropompe sommergibili maneggevoli di facile e pronto impiego per drenaggio, con soluzioni costruttive tipiche delle elettropompe da cantiere.
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%RFFDGLPDQGDWD¿OHWWDWDJDVPDVFKLRWHQXWDLGUDXOLFDVXOO¶DOEHURPRWRUHPHFFDQLFDPRWRUHLQEDJQRG¶ROLR
'LVSRQLELOLSHUDOWDSUHYDOHQ]DVHULH'$''6$'HSHUOLTXLGLDEUDVLYLFRQSLDVWUDGLXVXUDULYHVWLWDLQJRPPDVHULH'$8'6$8
Serie DR/DSR
Elettropompe sommergibili per impiego in cantiere o in genere gravoso, per il sollevamento di liquidi chiari, torbidi e leggermente abrasivi. Parti
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delle prestazioni idrauliche.
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LVRODPHQWRLQFODVVH)7PD[ &R)
Serie MA/MSA
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SHUXQDLQVWDOOD]LRQH¿VVDFRQDJJDQFLRDXWRPDWLFRFKHSHUXQXVRSRUWDWLOH
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GLVSRQLELOHFRQJLUDQWHDSHUWDDUUHWUDWDVHULH0$906$9RPRQRFDQDOHVHULH0$006$0
Serie MAT
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$GDWWHVLDSHUXQDLQVWDOOD]LRQH¿VVDFRQDJJDQFLRDXWRPDWLFRFKHSHUXQXVRSRUWDWLOH
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3.2 Controindicazioni: ATTENZIONE
Le elettropompe sommergibili non sono adatte per:
- un funzionamento a secco;
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- una profondità di immersione superiore ai 20 m;
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LOSRPSDJJLRGLOLTXLGLDOLPHQWDULSHUXQLPSLHJRLQTXHVWRVHWWRUHFRQVXOWDUHOD&DSUDUL6S$
LOSRPSDJJLRGLFHPHQWROLTXLGRRHTXLYDOHQWLÀXLGLDOWDPHQWHDEUDVLYL
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Non tutte le elettropompe sommergibili sono adatte per:
- un funzionamento continuo con motore elettrico scoperto;
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4 IMMAGAZZINAGGIO E MOVIMENTAZIONE:
Conservare il prodotto in un luogo asciutto e non polveroso.
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5XRWDUHDGLQWHUYDOOLUHJRODULOHSDUWLURWDQWLSHUHYLWDUHSRVVLELOLEORFFDJJLFRQVXOWDUHDOO¶LQWHUQRGHOSDUDJUDIRµ&RQWUROOLSUHOLPLQDUL¶ODUHODWLYDSURFHGXUD
ATTENZIONE 3HUXQ¶LPPDJD]]LQDJJLRVLFXURGRSRXQDSUHFHGHQWHLQVWDOOD]LRQHO¶HOHWWURSRPSDGHYHHVVHUHSHUIHWWDPHQWHULSXOLWDHYLWDQGR
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DOOHQRUPDWLYHGLVLFXUH]]DHGDIIHUUDQGRORSHULSXQWLGLSUHVDSUHYLVWLPDQLJOLHJROIDUL
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Non fare mai uso dei cavi di alimentazione per la movimentazione del prodotto.
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5 ASSEMBLAGGIO E INSTALLAZIONE:
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5.1 Controlli preliminari:
ATTENZIONE ,OSURGRWWRSXzHVVHUHLQVWDOODWRVRORGRSRRSSRUWXQHVHPSOLFLYHUL¿FKH
'RSRXQOXQJRSHULRGRGLLQDWWLYLWjVHVLQRWDQRWUDFFHGLSHUGLWDG¶ROLRFRQWUROODUHFKHO¶ROLRFRQWHQXWRQHOODHOHWWURSRPSDVLDSUHVHQWHQHOODJLXVWD
TXDQWLWjHQHOFDVRLQFXLQRQVLWUDWWLGHOODSULPDLQVWDOOD]LRQHYHUL¿FDUHDQFKHFKHQRQYLVLDODSUHVHQ]DGLLPSXULWjHRDFTXDFRQVXOWDUHLO
SDUDJUDIRµ0DQXWHQ]LRQH¶
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FRQXQPH]]RGLVROOHYDPHQWRHGDYYLDQGRLOPRWRUHSHUSRFKLLVWDQWL)DUHDWWHQ]LRQHFKHLOFRQWUDFFROSRDOO¶DYYLDPHQWRQRQSRVVD
essere fonte di pericolo.
5.2 Caratteristiche dell’impianto:
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ad una distanza dal materiale sedimentato sul fondo tale da non causarne un trascinamento.
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SRPSD6HQHFHVVDULRSUHYHGHUHXQDJULJOLDWXUDYHUL¿FDUHDOFDSLWRORµ&DUDWWHULVWLFKHWHFQLFKHGLIXQ]LRQDPHQWRHVHWWRULGLXWLOL]]D]LRQH¶LO
SDVVDJJLROLEHURGHOO¶LGUDXOLFD
Se il funzionamento della elettropompa non è presenziato predisporre dei sistemi automatici di controllo tali da arrestare la macchina quando non
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Nel caso di installazione in vasche di raccolta, se è possibile lo sviluppo di gas tossici occorre garantire una ventilazione tale da impedirne il
ristagno.
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5Caprari S.p.A.
D - M / DS - MS
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Schema di collegamento per elettropompe trifase dotate di morsettiera
Collegamento elettrico a Triangolo Collegamento elettrico a Stella
5.3 Collegamenti meccanici (solo per la serie MA/MSA):
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5.4 Collegamenti idraulici:
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5.5 Collegamenti ed informazioni elettriche:
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antinfortunistiche vigenti e seguendo le indicazioni riportate nel manuale e quelle allegate ai quadri di comando.
Per le elettropompe monofase non dotate di spina di collegamento, il cavo di alimentazione è composto da due conduttori di linea più
uno di terra e per le trifasi da tre conduttori di linea più uno di terra.
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conduttori, mentre in fase di scollegamento elettrico del motore devono essere gli ultimi ad essere rimossi.
Le estremità libere dei cavi non devono mai essere immerse o in qualunque modo bagnate.
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spina o altro dispositivo che assicuri la onnipolare disinserzione dalla rete con una distanza di apertura dei contatti di almeno 3 mm.
La resistenza di isolamento non deve mai essere inferiore a 5MΩin aria ed a 2MΩin acqua con tensione di prova di 500 V in C.C.
Apparecchiatura elettricaTXDQGRSUHVHQWH
Accertarsi che il quadro elettrico di comando risponda alle norme e disposizioni per la prevenzione infortuni vigenti, ed in particolare
abbia un grado di protezione adeguato al luogo di installazione.
(¶EXRQDQRUPDLQVWDOODUHO¶DSSDUHFFKLDWXUDHOHWWULFDLQDPELHQWLDVFLXWWLEHQDUHDWLHFRQWHPSHUDWXUDDPELHQWHQRQHVWUHPHSHU
es. -20 ÷ +40°C). Diversamente fare ricorso ad apparecchiature in esecuzione speciale.
ATTENZIONE Accertarsi che il relè termico sia tarato ad un valore non superiore a quello della corrente nominale riportato sulla targhetta
GHOO¶HOHWWURSRPSD
ATTENZIONE Una apparecchiatura elettrica sottodimensionata o scadente, è soggetta a rapido deterioramento dei contatti e conseguentemente
provoca una alimentazione sbilanciata del motore tale da poterlo danneggiare.
L'impiego di Inverter e Soft-starter se non correttamente studiato ed effettuato può risultare lesivo per l'integrità del gruppo di pompaggio
VHQRQVRQRQRWHOHSUREOHPDWLFKHUHODWLYHFKLHGHUHDVVLVWHQ]DDJOL8I¿FL7HFQLFL&DSUDUL
/¶LQVWDOOD]LRQHGLXQDDSSDUHFFKLDWXUDHOHWWULFDGLEXRQDTXDOLWjqVLQRQLPRGLVLFXUH]]DGLIXQ]LRQDPHQWR
$FFHUWDUVLFKHHVVDVLDGRWDWDGLWXWWLLFRPSRQHQWLQHFHVVDULSHUXQXVRFRUUHWWRHVLFXURGHOSURGRWWRHVVH]LRQDWRUHJHQHUDOHUHOqWHUPLFRD
scatto rapido a riarmo manuale a temperatura ambiente compensata, ecc.)
Tensione di alimentazione.
ATTENZIONE 9HUL¿FDUHFKHLYDORULGLWHQVLRQHHIUHTXHQ]DGHOODOLQHDGLDOLPHQWD]LRQHFRUULVSRQGDQRDTXHOOLULSRUWDWLVXOODWDUJD
GHOO¶HOHWWURSRPSD6HODWHQVLRQHVLGLVFRVWDROWUHLOGHOODWHQVLRQHQRPLQDOHQRQFROOHJDUHLOJUXSSRHYHUL¿FDUHODOLQHDGL
DOLPHQWD]LRQH3HULPRWRULFRQODVRODWHQVLRQH9R9qDPPHVVRXQRVFRVWDPHQWRGHOLQTXDQWRSRVVRQR
essere utilizzati anche alle tensioni nominali 220, 240, 380 e 415V.
3HULPRWRULWULIDVHVHQRQRPRORJDWLVHFRQGROD1RUPD(1qSRVVLELOHLOIXQ]LRQDPHQWRFRQGXHWHQVLRQLGLYHUVHOD
tensione minore è relativa al collegamento a Δ), il cambio di tensione, rispetto a quella nominale di targhetta, si ottiene eseguendo
le seguenti operazioni:
SRVL]LRQDUHO¶HOHWWURSRPSDLQSRVL]LRQHYHUWLFDOHVWDELOH
VHO¶HOHWWURSRPSDqJLjVWDWDXWLOL]]DWDSXOLUHHVWHUQDPHQWHO¶HOHWWURSRPSDSHUHYLWDUHGLVSRUFDUHLYDQLLQWHUQLGHOPRWRUHHOHWWULFR
ULPXRYHUHOHYLWLRLGDGLFKHYLQFRODQRLOFRSHUFKLRGHOODWHVWDWDPRWRUHVHULH'$'6$QRQULPXRYHUHLGDGLGHLWLUDQWL
4) sollevare il solo coperchio e, avendo cura di non sollecitare a trazione i conduttori, posizionarlo in modo da poter accedere ai collegamenti elettrici
LQWHUQLVHULH';0;'6;06;IDUHDWWHQ]LRQHFKHLOPRWRUHHOHWWULFRQRQqSLYLQFRODWRDOFRUSRSRPSD
FRPPXWDUHLOFROOHJDPHQWRHOHWWULFRQHOODPRUVHWWLHUDFRPHQHFHVVDULRVHJXHQGRORVFKHPDULSRUWDWRQHOPDQXDOHSHUODVHULH'51'651
essendo senza morsettiera interna, occorre rifare la giunzione interna da stella in triangolo);
DFFHUWDUVLGHOO¶HI¿FLHQ]DGHOO¶DQHOORGLWHQXWDLGUDXOLFDHULPRQWDUHLOFRSHUFKLR
7) serrare uniformemente le viti o i dadi precedentemente rimossi.
I
6Caprari S.p.A.
D - M / DS - MS
Senso di rotazione VRORSHUPRWRULWULIDVH
ATTENZIONE Un eventuale errato senso di rotazione può comportare il danneggiamento del motore, poichè generalmente la potenza assorbita
dalla pompa è sensibilmente superiore alla prevista.
2FFRUUHTXLQGLLQGLYLGXDUHO¶HVDWWRVHQVRGLURWD]LRQHHVHJXHQGROHVHJXHQWLRSHUD]LRQL
LQFOLQDUHOHJJHUPHQWHODSRPSDVXXQ¿DQFRRVRVSHQGHUODFRQXQPH]]RGLVROOHYDPHQWR
2) avviare il motore per pochi istanti, facendo attenzione che il contraccolpo non possa essere fonte di pericolo;
VHLOFRQWUDFFROSRqVWDWRLQVHQVRDQWLRUDULRRVVHUYDQGRO¶HOHWWURSRPSDGDOO¶DOWRLOVHQVRGLURWD]LRQHqFRUUHWWR
VHLOVHQVRGLURWD]LRQHQRQqFRUUHWWRVWDFFDUHO¶DOLPHQWD]LRQHHULFROOHJDUHO¶HOHWWURSRPSDDOODUHWHVFDPELDQGRIUDGLORURGXHGHOOHWUHIDVL
Schema di collegamento elettrico per elettropompe monofase con condensatore interno
M
C
b
e
d
g /v
n (c)
e (a)
d (m)
b
Schema di collegamento elettrico per elettropompe monofase con condensatore esterno
M
C
b
e
e
d
d
g /v
g /v
n (c)
e (a)
d (m)
b
G
Schema di collegamento elettrico per elettropompe monofase con condensatore interno e galleggiante
M
g /vg/v
e (a)
d (m)
n (c)
n
d
ee /n
b
d
b
C
M = Avvolgimento motore
C = Condensatore
G = Galleggiante
c = Terminale comune
a = Terminale avvolgimento di avviamento
m = Terminale avvolgimento di marcia
E ¿OLFRQGHQVDWRUHELDQFR
d = celeste/grigio
e = marrone
g/v = giallo/verde
n = nero
I
I
7Caprari S.p.A.
D - M / DS - MS
6 Uso e gestione:
6.1 Avviamento:
Se il gruppo all’avviamento non è in grado di mettersi in marcia (non ‘spunta’), evitare ripetuti tentativi di avviamento che potrebbero solo
danneggiarlo. Individuare e rimuovere la causa della disfunzione.
Se viene utilizzato un sistema di avviamento non diretto, il transitorio di avviamento deve essere breve e comunque non durare mai più di qualche
secondo.
6.3 Manutenzione:
La manutenzione ordinaria e l’eventuale riparazione del prodotto possono essere eseguite da personale specializzato con opportuna
TXDOL¿FDHPXQLWRGLDGHJXDWDDWWUH]]DWXUDFKHDEELDVWXGLDWRHGLQWHVRLOFRQWHQXWRGLTXHVWRPDQXDOHHGHOO¶HYHQWXDOHDOWUD
documentazione allegata al prodotto.
/DPDQXWHQ]LRQHVWUDRUGLQDULDGHYHHVVHUHDFXUDGHOOHRI¿FLQHVSHFLDOL]]DWHDXWRUL]]DWH
1HOFDVRGLLQWHUYHQWLLQYDVFKHGLUDFFROWDVHqSRVVLELOHORVYLOXSSRGLJDVWRVVLFLRFFRUUH
HIIHWWXDUHXQDHI¿FDFHYHQWLOD]LRQH¿QRDJDUDQWLUHO¶DVVHQ]DGLJDVWRVVLFLHGXQDVXI¿FLHQWHSUHVHQ]DGLRVVLJHQR
DFFHUWDUVLGHOO¶HI¿FLHQ]DGHLPH]]LGLGLVFHVDHULVDOLWD
- non intervenire mai senza l’imbracatura di sicurezza e da soli, ma sempre assistiti da un secondo operatore esterno in grado di agire
prontamente ed in sicurezza.
ATTENZIONE1HOFDVRGLULPRQWDJJLRGHOODYLWHGHOODJLUDQWHXWLOL]]DUHXQSURGRWWRDQWLVYLWDPHQWRWLSRIUHQD¿OHWWL/2&7,7(RHTXLYDOHQWH
Nel caso si debba sostituire il cavo elettrico, utilizzare soltanto il ricambio originale, il cavo è predisposto per il collegamento tipo M
secondo la norma EN 60335-1 (CEI 61-50).
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attenersi scrupolosamente alle quantità riportate al paragrafo ‘Dimensioni, pesi e dati tecnici’.
Per evitare la perdita di ogni forma di garanzia e responsabilità del costruttore, impiegare per le riparazioni esclusivamente ricambi originali Caprari.
3HURUGLQDUHLULFDPELRFFRUUHIRUQLUHDOOD&DSUDUL6S$RDLVXRLFHQWULGLDVVLVWHQ]DDXWRUL]]DWLLVHJXHQWLGDWL
VLJODFRPSOHWDSURGRWWR
FRGLFHGDWDHRQXPHURVHULDOHHRQXPHURGLFRPPHVVDTXDQGRSUHVHQWL
3 - denominazione e numero di riferimento particolare indicati nel catalogo ricambi (disponibile presso i centri di assistenza autorizzati) o nelle
VH]LRQLWLSLFKHULSRUWDWHLQTXHVWRPDQXDOH
TXDQWLWjGHLSDUWLFRODULULFKLHVWL
CONTRACCOLPO ALL'AVVIAMENTO
Squilibrio di fase (solo per motori trifase).
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Nel caso in cui si riscontrino valori superiori, che possono essere causati dal motore e/o dalla linea di
DOLPHQWD]LRQHYHUL¿FDUHO¶DVVRUELPHQWRQHOOHDOWUHGXHFRPELQD]LRQLGLDOODFFLDPHQWRPRWRUHUHWHIDFHQGR
attenzione a non invertire il senso di rotazione. Il collegamento ottimale sarà quello dove la differenza di
assorbimento fra le fasi è minore. Da notare che se l’assorbimento più alto si riscontra sempre sulla stessa
fase della linea, la principale causa dello squilibrio e dovuta all’alimentazione della rete.
6.2 Conduzione e controlli:
ATTENZIONE L’elettropompa, una volta installata, non richiede una particolare manutenzione, comunque per assicurarne un regolare
IXQ]LRQDPHQWRQHOWHPSRRFFRUUHYHUL¿FDUHSHULRGLFDPHQWHFKHO¶LGUDXOLFDGHOODSRPSDQRQVLDRVWUXLWDGDHYHQWXDOLFRUSLVROLGLHR
¿ODPHQWRVLSUHVHQWLQHOOLTXLGRHGHVHJXLUHFRQWUROOLUHJRODULGLSUHYHQ]LRQHDOPHQRRJQL·RUHDOYDULDUHGHOO¶LPSLHJRSL
RPHQRJUDYRVRYHUL¿FDQGR
O¶LVRODPHQWRHOHWWULFRGHOFRPSOHVVRPRWRUHFDYRGLDOLPHQWD]LRQHFRQVXOWDUHLOSDUDJUDIRµ&ROOHJDPHQWLHGLQIRUPD]LRQLHOHWWULFKH¶
ORVWDWRGHOO¶ROLRFRQVXOWDUHLOSDUDJUDIRµ0DQXWHQ]LRQH¶
- lo stato dell’idraulica (consultare il paragrafo ‘Manutenzione’).
(¶LQROWUHRSSRUWXQRFRQWUROODUHRJQL·PHVLO¶HI¿FLHQ]DTXDQGRSUHVHQWHGHOTXDGURHOHWWULFR
Nel caso si rilevino irregolarità di funzionamento, procedere secondo quanto riportato in questo manuale.
Prescrizioni generali per l'uso di INVERTER
- Durante l'avviamento e/o l'utilizzo, la frequenza minima non deve essere inferiore a 30 Hz, mantenendo costante il rapporto tensione/frequenza
- Tempo rampa di accelerazione massimo 3 secondi.
- Tempo di decelerazione massimo equivalente al doppio del tempo massimo di accelerazione.
)UHTXHQ]DPDVVLPDGLFRPPXWD]LRQHLQYHUWHUN+]
Occorre garantire le seguenti condizioni di funzionamento:
Gradiente tensione
Condizioni da rispettare indipendentemente dalla lunghezza dei cavi di potenza.
Prescrizioni generali per l’uso del SOFT-STARTER:
- Il dispositivo SOFT-STARTER deve eseguire avviamento in rampa di tensione o avviamento a corrente costante
- Il dispositivo SOFT-STARTER non deve eseguire avviamento in rampa di corrente o avviamento in rampa di coppia
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&RUUHQWHGLVSXQWRPLQLPD,V ,Q
- Tempo rampa di accelerazione massimo 3 secondi
- Tempo di decelerazione massimo equivalente al doppio del tempo massimo di accelerazione
- Metodo di decelerazione o a ruota libera o in rampa di tensione, non in frenatura
- Assicurarsi sempre che il soft-starter sia escluso terminata la fase d'avviamento del gruppo.
1HOFDVRGLPDOIXQ]LRQDPHQWRGLXQDLVWDOOD]LRQHFKHSUHVHQWLXQDYYLDPHQWRVRIWVWDUWHURLQYHUWHUYHUL¿FDUHVHSRVVLELOHLO
funzionamento del gruppo elettropompa collegandolo direttamente alla rete (o con altro dispositivo).
750 . e Vp1000V
I
8Caprari S.p.A.
D - M / DS - MS
Serie DX-MX/DSX-MSX
&RQWUROORROLRLGUDXOLFDHWHQXWDPHFFDQLFD
DGDJLDUHO¶HOHWWURSRPSDVXXQ¿DQFR
ULPXRYHUHOHYLWLLQIHULRULGLFKLXVXUDGHOO¶LGUDXOLFDSRVWHD¿DQFRGHOO¶DVSLUD]LRQH
WRJOLHUHO¶HYHQWXDOHVXFFKHUXRODHORVFXGRLQIHULRUH
ULPXRYHUHODYLWHGLEORFFDJJLRJLUDQWHHODJLUDQWHVWHVVD
SXOLUHO¶HOHWWURSRPSDGDHYHQWXDOLLPSXULWjQHOOD]RQDGHOODYLWHGLFDULFRVFDULFRROLRSRVWDGLHWURODJLUDQWH
VRVSHQGHUHO¶HOHWWURSRPSDFRQXQPH]]RGLVROOHYDPHQWRHULPXRYHUHODYLWHGLFDULFRVFDULFR
7) versare l’olio in un recipiente pulito e controllarlo relativamente alla qualità (presenza di impurità, tracce di acqua) ed alla quantità (consultare il
FDSLWRORµ'LPHQVLRQHSHVLHGDWLWHFQLFL¶
DGDJLDUHO¶HOHWWURSRPSDVXXQ¿DQFR
VHOHFRQGL]LRQLGHOO¶ROLRQRQVRQRRWWLPDOLFRQWUROODUHORVWDWRGHOODWHQXWDPHFFDQLFDHVHQHFHVVDULRVRVWLWXLUOD
10)introdurrel’olionellagiustaquantitàequalità,utilizzandoseottimalequelloestrattoprecedentemente(consultare‘Tabellaolio’alcapitolo‘Dimensione
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11) rimontare l’elettropompa seguendo a ritroso la procedura di smontaggio, sostituendo le parti idrauliche se usurate.
Serie DA-MA/DSA-MSA
&RQWUROORROLR
SXOLUHO¶HOHWWURSRPSDGDHYHQWXDOLLPSXULWjQHOOD]RQDGHOODYLWHGLFDULFRVFDULFRROLRSRVWDODWHUDOPHQWHDOO¶LGUDXOLFD
DGDJLDUHO¶HOHWWURSRPSDVXXQ¿DQFRHULPXRYHUHODYLWHGLFDULFRVFDULFR
3) versare l’olio in un recipiente pulito e controllarlo relativamente alla qualità (presenza di impurità, tracce di acqua) ed alla quantità (consultare la
µ7DEHOODROLR¶DOFDSLWRORµ'LPHQVLRQHSHVLHGDWLWHFQLFL¶
VHOHFRQGL]LRQLGHOO¶ROLRQRQVRQRRWWLPDOLFRQWUROODUHORVWDWRGHOODWHQXWDPHFFDQLFDHDGDQHOORVHJXHQGRODSURFHGXUDUHODWLYDGLYHUVDPHQWHUH
LQWURGXUUHO¶ROLRHULPRQWDUHODYLWHGLFDULFRHVFDULFR&RQWUROORLGUDXOLFDWHQXWDPHFFDQLFDHDODEEUR
(VWUDWUDUUHO¶ROLRVHFRQGRODSURFHGXUDµ&RQWUROORROLR¶
ULPXRYHUHOHYLWLLQIHULRULGLFKLXVXUDGHOO¶LGUDXOLFDSRVWHD¿DQFRGHOO¶DVSLUD]LRQH
WRJOLHUHO¶HYHQWXDOHVXFFKHUXRODHORVFXGRLQIHULRUH
ULPXRYHUHODYLWHGLEORFFDJJLRJLUDQWHHODJLUDQWHVWHVVD
VHO¶HOHWWURSRPSDqDGXHVWDGLSURFHGHUHLQVXFFHVVLRQHDOORVPRQWDJJLRGLWXWWDO¶LGUDXOLFD
WRJOLHUHJOLDQHOOLHODVWLFLODWHQXWDDODEEURHTXHOODPHFFDQLFDFRQWUROODUQHORVWDWRHVHQHFHVVDULRVRVWLWXLUOH
7) rimontare l’elettropompa seguendo a ritroso la procedura di smontaggio, sostituendo le parti idrauliche se usurate e gli anelli di tenuta se non più
HI¿FLHQWL
LQWURGXUUHO¶ROLRQHOODJLXVWDTXDQWLWjHTXDOLWjFRQVXOWDUHLOFDSLWRORµ'LPHQVLRQHSHVLHGDWLWHFQLFL¶HULPRQWDUHODYLWHGLFDULFRVFDULFR
Serie MAT
&RQWUROORGHOOHSDUWLVRJJHWWHDGXVXUDSHUUHJRODUHLOGLVSRVLWLYRGLWULWXUD]LRQHqQHFHVVDULRDJLUHVXLJUDQLHVXOOHYLWLGLEORFFDJJLRDO¿QHGLUHJLVWUDUH
JLUDQWHHVFXGRGLXVXUDOXFHGL·PP
Serie DR/DSR
&RQWUROORROLRHGLQ¿OWUD]LRQHOLTXLGRQHOPRWRUH
1) pulire l’elettropompa da eventuali impurità nella zona delle tre viti d’ispezione poste lateralmente all’idraulica (quella superiore di ispezione motore,
TXHOODLQWHUPHGLDHTXHOODLQIHULRUHGLFDULFRHVFDULFRROLR
ULPXRYHUHODYLWHGLLVSH]LRQHPRWRUH
VHIXRULHVFRQRWUDFFHGLOLTXLGRFRQWUROODUHORVWDWRGHOODWHQXWDPHFFDQLFDODWRSRPSDVHJXHQGRODSURFHGXUDUHODWLYD
DGDJLDUHO¶HOHWWURSRPSDVXXQ¿DQFRHULPXRYHUHOHGXHYLWLGLFDULFRHVFDULFRROLR
5) versare l’olio in un recipiente pulito e controllarlo relativamente alla qualità (presenza di impurità, tracce di acqua) ed alla quantità (consultare la
µ7DEHOODROLR¶DOFDSLWRORµ'LPHQVLRQHSHVLHGDWLWHFQLFL¶
6) se le condizioni dell’olio sono ottimali introdurlo nuovamente e rimontare le viti di carico e scarico, altrimenti controllare lo stato della tenuta meccani
ca lato pompa seguendo la procedura relativa.
&RQWUROORWHQXWDPHFFDQLFDODWRSRPSD
(VWUDUUHO¶ROLRVHFRQGRODSURFHGXUDµ&RQWUROORROLRHGLQ¿OWUD]LRQHOLTXLGRQHOPRWRUH¶
ULPXRYHUHLGDGLGLFKLXVXUDGHOO¶LGUDXOLFDSRVWHODWHUDOPHQWHVXELWRVRSUDDOODVXFFKHUXROD
WRJOLHUHODVXFFKHUXRODHORVFXGRLQIHULRUH
ULPXRYHUHODYLWHGLEORFFDJJLRJLUDQWHHODJLUDQWHVWHVVD
WRJOLHUHODWHQXWDPHFFDQLFDFRQWUROODUQHORVWDWRHVHQHFHVVDULRVRVWLWXLUOD
FRQWUROODUHODSDUWHLGUDXOLFDGHOO¶HOHWWURSRPSDVHXVXUDWDVHJXLUHODSURFHGXUDUHODWLYD
ULPRQWDUHO¶HOHWWURSRPSDVHJXHQGRDULWURVRODSURFHGXUDGLVPRQWDJJLR
LQWURGXUUHO¶ROLRQHOODJLXVWDTXDQWLWjHTXDOLWjFRQVXOWDUHLOFDSLWRORµ'LPHQVLRQHSHVLHGDWLWHFQLFL¶
&RQWUROORLGUDXOLFD
DGDJLDUHO¶HOHWWURSRPSDVXXQ¿DQFR
ULPXRYHUHOHYLWLGLFKLXVXUDGHOO¶LGUDXOLFDSRVWHODWHUDOPHQWHVXELWRVRSUDDOODVXFFKHUXROD
WRJOLHUHODVXFFKHUXRODHORVFXGRLQIHULRUH
VHODJLUDQWHqXVXUDWDULPXRYHUHODYLWHGLEORFFDJJLRHVRVWLWXLUOD
VHORVFXGRLQIHULRUHqXVXUDWRVRVWLWXLUOR
ULPRQWDUHORVFXGRLQIHULRUH
7) se necessario registrarlo agendo sulla serie di dadi e controdadi presenti attorno alla bocca di aspirazione in modo da accostarlo alla girante
YHUL¿FDQGRFKHTXHVWDUHVWLOLEHUDGLUXRWDUH
ULPRQWDUHODVXFFKHUXROD
6.4 Non utilizzo:
Consultare il capitolo ‘Immagazzinaggio e movimentazione.
7 MESSA FUORI SERVIZIO E SMANTELLAMENTO:
Nella fase di smantellamento del prodotto, l’operatore deve eseguire le fasi di messa fuori servizio e di distruzione attenendosi scrupolosamente al
rispetto delle norme e dei regolamenti di smaltimento locali.
6PDOWLPHQWRGHOSURGRWWRD¿QHYLWD
,1)250$=,21($*/,87,/,==$725,DLVHQVLGHOO¶DUWGHOOD',5(77,9$8('(/3$5/$0(172(8523(2('(/&216,*/,2GHO
OXJOLRVXLUL¿XWLGLDSSDUHFFKLDWXUHHOHWWULFKHHGHOHWWURQLFKH5$((
Il simbolo del cassonetto barrato riportato sull’apparecchiatura elettrica o/e elettronica (AEE) o sulla sua confezione indica che il
SURGRWWRDOOD¿QHGHOODSURSULDYLWDXWLOHGHYHHVVHUHUDFFROWRVHSDUDWDPHQWHHQRQVPDOWLWRDVVLHPHDJOLDOWULUL¿XWLXUEDQLPLVWL
AEE DOMESTICHE
Si prega di contattare il proprio comune, o autorità locale, per tutte le informazioni inerenti i sistemi di raccolta separata disponibili nel
territorio. Il rivenditore della nuova apparecchiatura è obbligato al ritiro gratuito della vecchia, al momento dell’acquisto di una apparecchiatura di
WLSRHTXLYDOHQWHDL¿QLGHOO¶DYYLRGHOFRUUHWWRULFLFORVPDOWLPHQWR,Q,WDOLDOH$((GRPHVWLFKHVRQROHHOHWWURSRPSHFRQPRWRUHPRQRIDVHQHOOHDOWUH
QD]LRQLHXURSHHRFFRUUHYHUL¿FDUHWDOHFODVVL¿FD]LRQH
AEE PROFESSIONALI
/DUDFFROWDGLIIHUHQ]LDWDGHOODSUHVHQWHDSSDUHFFKLDWXUDJLXQWDD¿QHYLWDqRUJDQL]]DWDHJHVWLWDGDOSURGXWWRUH/¶XWHQWHFKHYRUUjGLVIDUVLGHOOD
presente apparecchiatura potrà quindi contattare il produttore e seguire il sistema che questo ha adottato per consentire la raccolta separata
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ULVSHWWDUHOHFRQGL]LRQLGLULWLURSRVWHGDOOD'LUHWWLYD8(
Lo smaltimento abusivo del prodotto da parte dell’utente comporta l’applicazione delle sanzioni previste dalla legge.
8 GARANZIA:
Per il gruppo elettropompa in oggetto valgono le stesse condizioni generali di vendita di tutti i prodotti della caprari S.p.A.
,QSDUWLFRODUHVLUDPPHQWDFKHXQDGHOOHFRQGL]LRQLLQGLVSHQVDELOLDO¿QHGLRWWHQHUHO¶HYHQWXDOHULFRQRVFLPHQWRGHOODJDUDQ]LDqLOULVSHWWRGLWXWWHOH
singole voci riportate nella documentazione allegata e delle migliori norme idrauliche ed elettrotecniche, condizione basilare per ottenere un
funziona
mento regolare del prodotto. Una disfunzione causata da logoramento e/o corrosione non è coperta da garanzia. Inoltre per il riconoscimento della
garanzia, è necessario che il prodotto venga preliminarmente esaminato dai nostri tecnici o da tecnici dei centri di assistenza autorizzata.
Il non rispetto di quanto riportato nella documentazione del prodotto, fa decadere ogni forma di garanzia e responsabilità.
9Caprari S.p.A.
D - M / DS - MS
9 CAUSE DI IRREGOLARE FUNZIONAMENTO:
,QFRQYHQLHQWL &DXVHSUREDELOL 5LPHGL
1.1. Selezionare la posizione ON.
1.2. Controllare l'integrità dell'apparecchiatura
elettrica.
Controllare se c'è alimentazione
1.3. Attendere il ripristino delle condizioni
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automatismi.
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elettrica.
Controllare la tensione di alimentazione.
2.2. Controllare lo squilibrio sulle fasi secondo la
procedura riportata al paragrafo ‘Collegamenti
HGLQIRUPD]LRQLHOHWWULFKH¶
6HQHFHVVDULRLQYLDUHO¶HOHWWURSRPSDDOFHQWUR
di assistenza autorizzato.
2.3. Invertire due delle tre fasi.
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ULSRUWDWRVXOODWDUJKHWWDGHOO¶HOHWWURSRPSD
6RVWLWXLUHO¶HOHWWURSRPSDRFDPELDUH
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secondo la procedura riportata al paragrafo
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bloccata dal ghiaccio.
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di assistenza autorizzato.
5LYHGHUHODVHOH]LRQHGHOO¶HOHWWURSRPSD
9HUL¿FDUHFKHLOUHOqVLDDWHPSHUDWXUD
ambiente compensata.
Proteggere il quadro elettrico di comando dal
sole e dal caldo.
5LPXRYHUHOHLQFURVWD]LRQLVXOODVXSHU¿FLHGL
raffreddamento del motore.
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causa:
- della temperatura del liquido eccessiva;
- del persistente basso livello del liquido che
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9HUL¿FDVHFRQGRSURFHGXUDULSRUWDWDDO
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6HQHFHVVDULRLQYLDUHO¶HOHWWURSRPSDDOFHQWUR
di assistenza autorizzato.
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Vedi anche 4.3. - 4.5. - 4.6.
3.2. Vedi 1.3.
4.1. Aumentare il livello del liquido alla bocca di
aspirazione.
4.2. Invertire due delle tre fasi.
,VSH]LRQDUHO¶LGUDXOLFDGHOO¶HOHWWURSRPSD
secondo la procedura riportata al paragrafo
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D/DS).
Pompare acqua chiara di lavaggio.
Vedi anche 4.3.
4.5. Pompare acqua chiara di lavaggio nella
condotta o se necessario smontarla.
4.6. Aprire la saracinesca.
5.1. Vedi 4.1.
5.2. Vedi 4.3.
5.3. Vedi 4.5.
5.4. Aprire la saracinesca.
6.1. Vedi 4.1.
6.2. Vedi 4.3.
5LYHGHUHODVHOH]LRQHGHOO¶HOHWWURSRPSD
1. L’elettropompa non
parte.
2. Il relè di sovraccarico
o la protezione
termico-amperometrica
interna (solo
versione monofase)
scatta durante il
funzionamento.
3. L’elettropompa non si
arresta automaticamente.
4. L’elettropompa eroga
una portata decisamente
scarsa.
5. L’elettropompa, pure
funzionando, non eroga
assolutamente acqua.
6. L’elettropompa risulta
UXPRURVDHYLEUD
/¶LQWHUUXWWRUHGLVHOH]LRQHVLWURYDVXOOD
posizione OFF
1.2. Il motore non viene alimentato.
1.3. I dispositivi di controllo automatici
LQWHUUXWWRUHGLOLYHOORSURWH]LRQH
termico-amperometrica interna, ecc.) non
danno il consenso.
2.1. Non arriva piena tensione a tutte le fasi del
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/¶DVVRUELPHQWRGLFRUUHQWHqVTXLOLEUDWR
VXOOHIDVLVRORYHUVLRQHWULIDVH
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versione trifase).
2.4. Errata taratura del relè di sovraccarico.
2.5. La tensione di alimentazione non
FRUULVSRQGHFRQTXHOODGHOO¶HOHWWURSRPSD
/¶HOHWWURSRPSDQRQUXRWDOLEHUDPHQWHSHUOD
presenza di punti di attrito.
2.7. Viscosità e/o densità del liquido pompato
eccessiva.
2.8. Temperatura del quadro elettrico elevata.
2.9. Temperatura motore elettrico eccessiva.
2.10. Avvolgimenti di motore danneggiati per
presenza di liquido.
3RUWDWDLQVXI¿FLHQWHGHOO¶HOHWWURSRPSD
,GLVSRVLWLYLGLFRQWUROORDXWRPDWLFLLQWHUUXWWRUH
di livello, ecc.) non danno il consenso.
4.1. Ingresso di aria dalla bocca di aspirazione.
,OPRWRUHUXRWDLQVHQVRFRQWUDULRVROR
versione trifase).
4.3. Elettropompa usurata.
/¶HOHWWURSRPSDSDU]LDOPHQWHRVWUXLWD
4.5. Condotta di mandata o valvola
parzialmente ostruita.
4.6. Saracinesca perzialmente chiusa.
(OHWWURSRPSDGLVDGGHVFDWDSHULQVXI¿FLHQWH
livello del liquido.
5.2. Elettropompa eccessivamente usurata o
con idraulica ostruita.
5.3. Condotta di mandata o valvola ostruita.
5.4. Saracinesca chiusa.
6.1. Errata installazione di impianto.
(FFHVVLYDXVXUDGHOO¶LGUDXOLFD
6.3. Liquido con eccessivo contenuto di
particelle solide.
RETE COMMERCIALE ed Elenco CENTRI DI ASSISTENZA disponibile in www.caprari.com
I
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10 Caprari S.p.A.
D - M / DS - MS
1 GENERAL INFORMATION
8VHRIV\PEROV
The instructions in this manual concerning safety are marked by this symbol. Failure to comply with these instructions
could expose personnel to health risks.
The instructions in this manual concerning electrical hazards are marked by this symbol. Failure to comply with these
instructions could expose personnel to risks of an electrical nature.
ATTENTION
Instructions preceded by this word concern the main recommendations for correct installation, operation, preservation
and disposal of the electric pump itself. To ensure safe and reliable management of the electric pump throughout its
working life it is, however, essential to comply with all the indications in this manual.
Read the use and maintenance manual.
1.2 General information
Check that the items indicated on the consignment note correspond to those actually received and that these have not been damaged.
Before working on the purchased pump, please become fully familiar with all the instructions given in the supplied documentation.
The manual and all the supplied documents, including a copy of the data plates, form an integral part of the electric pump. They should be kept with
care and be available for consultation for as long as the electric pump is in use. For example, the additional data plates can be attached to the use
and maintenance manual.
No part of these documents may be duplicated in any form unless prior authorization has been obtained from the manufacturer.
1.3 Example of data plate
TIPO Complete code of the electric pump F [Hz] Frequency
N° Data Code and/or Serial N° and/or Customer's Serial N° and/or Job N°.
U [V] Mains voltage / Type of connection
I [A] Rated power draw P1 [kW] Power absorbed from the mains
P2 [kW] Power absorbed by the pump n [min-1] Rotation speed
IP Motor protection degree according to EN60034.5 standards Q [l/s] Field of use (capacity)
H [m] Field of use (head) Hmax [m] Max head
S.F. Service factor S.F.A. Service factor (Ampere rating)
t. max [°C/F] Maximum temperature of pumped liquid [m] Maximum submersion depth
ENGLISH
GB
Index
1 General information page 10
2 Safety page 11
3 Description of the product and use page 11
4 Storage and handling page 12
5 Installation page 12
6 Use and management page 15
'LVSRVDORIDQRORQJHUXVDEOHHOHFWULFSXPS SDJH
8 Warranty page 16
7URXEOHVKRRWLQJ SDJH
10 Dimensions, weights and technical data page 58
11 Nomenclature / Typical sections page 61
Caprari and dealer and/or after-sales service center
11Caprari S.p.A.
D - M / DS - MS
1.4 Example of code
([DPSOHDXN03M/G
Series D= drainage
M= sewage
Frequency = 50Hz
S= 60 Hz
mechanical construction type
Hydraulic type
Motor construction code
Electric pump feeding M= single-phase
T= threephase
Speciality = no indication
... = various specialities
Poles
Optional = no indication
G ZLWKÀRDWLQJVZLWFKIRUDXWRPDWLFFRQWURO
BAM / 3/4" = pumps MA model complete with duck-foot pedestal
for automatic coupling
BAMF/E 2" = pumps MAV15T4 model complete with duck-foot
pedestal for automatic coupling
D
M
A
X
R
N
D
U
H
L
V
M
T
03 M
T/ G
BAM 3/4"
BAMF/E 2"
2
4
...
S
1.5 Warnings:
Become thoroughly familiar with the instructions in the documents consigned with the pump. This will enable you to work in complete safety and to
obtain the best performance the pump is able to offer.
The following instructions apply to the standard version of the electric pump operating in normal conditions. Special versions, shown by the product
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$VLWLVRXUSROLF\WRFRQWLQXDOO\LPSURYHRXUSURGXFWVWKHGDWDLQWKHGRFXPHQWDWLRQDQGWKHSURGXFWLWVHOIPD\EHVXEMHFWWRPRGL¿FDWLRQZLWKRXWWKH
manufacturer being obliged to give advance warning.
)DLOXUHWRFRPSO\ZLWKWKHLQVWUXFWLRQVLQWKLVPDQXDOLPSURSHUXVHRIWKHSXPSRUXQDXWKRUL]HGPRGL¿FDWLRQVWRWKHHOHFWULFSXPSXQLWVKDOOYRLGDOO
forms of guarantee, while the manufacturer shall not be held responsible for any deriving damages to persons, animals or property.
2 SAFETY:
Before operating the pump in any way, always check that the electrical parts of the system on which work is to be carried out are not
connected to the electricity main.
IThe electric pump described in this manual is designed for use in industry, building sites and homes. As such, it may only be serviced, repaired and
GLVPDQWOHGE\VSHFLDOL]HGSHUVRQQHOSRVVHVVLQJWKHQHFHVVDU\TXDOL¿FDWLRQVDQGHTXLSSHGZLWKDGHTXDWHWRROV3XPSKDQGOLQJLQVWDOODWLRQDQG
management may also be carried out by unspecialized personnel so long as they have become fully familiar with the contents of this manual and
any other documentation supplied with the product.
Always comply with all the safety, accident-prevention and anti-pollution instructions in the manual during each individual operation, together with all
the more restrictive local provisions in merit.
,QYLHZRIWKHQDWXUHRIWKHSXPSHGÀXLGVLWPD\EHQHFHVVDU\WRZHDUDSSURSULDWHFORWKLQJWRSURWHFWWKHVNLQIURPFRQWDFWZLWKWKHVDPH
For safety reasons and to ensure compliance with the warranty conditions, the purchaser is forbidden to use the pump should this become faulty or in
the event of a sudden variation in the performances of the pump itself.
Installation must be such as to prevent accidental contacts which could represent a hazard for persons, animals and property.
Inspection and servicing procedures must be carried out to prevent all forms of risk following malfunction of the pump unit.
Consult the “Handling and storage” chapter for safe handling and storage.
3 DESCRIPTION OF THE PRODUCT AND USE
3.1 7HFKQLFDORSHUDWLRQDOFKDUDFWHULVWLFVDQG¿HOGVRIXVH
Submersed electric pumps of the D-M/DS-MS series are particularly designed to pump clean and dirty water containing small solids in suspension.
7KHZLGWKRIWKHVOLWVLQWKHVWUDLQHUKHDGLQVHULHV''6RUWKHIUHHSLSHSDVVDJHLQVHULHV006HVWDEOLVKWKHPD[LPXPVL]HRIWKHVROLGVLQ
suspension that can be conveyed by the pump.
7KHDV\QFKURQRXVHOHFWULFPRWRUZLWKVTXLUUHOFDJHURWRULVVXEPHUVLEOH,WIHDWXUHVSURWHFWLRQGHJUHH,3LQFRPSOLDQFHZLWK,(&VSHFL¿FDWLRQV
,3DFFRUGLQJWR(1VWDQGDUGV
7KHQXWVDQGEROWVDQGGULYHVKDIWLQVWDLQOHVVVWHHOIRUDOOYHUVLRQVJXDUDQWHHUHOLDEOHRSHUDWLRQHYHQZKHQPRGHUDWHO\DJUHVVLYHÀXLGVDUHSXPSHG
When the product is installed according to the instructions given in this manual and in compliance with the diagrams, the acoustic pressure level
LVVXHGE\WKHPDFKLQHZLWKLQWKHJLYHQ¿HOGRIRSHUDWLRQZLOOQHYHUH[FHHGG%$1RLVHPHDVXUHPHQWZDVFRQGXFWHGLQFRPSOLDQFHZLWK,62
and, according to EC Regulations, the gauging points were 1 meter from the reference surface of the machine and 1.6 meters from ground or access
platform level.
7KHPD[LPXPYDOXHLVHYHQO\GLVWULEXWHGDURXQGWKHXQLW.
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12 Caprari S.p.A.
D - M / DS - MS
Series DX-MX/DSX-MSX
(DVLO\KDQGOHGDQGUHDG\WRXVHVXEPHUVLEOHHOHFWULFSXPSVSDUWLFXODUO\VXLWDEOHIRUGRPHVWLFXVHVRUVLPLODUWRGU\EDVHPHQWVLUULJDWHRUFKDUGV
and gardens, transfer clear or slightly turbid liquids, etc.).
)HPDOHJDVWKUHDGHGGHOLYHU\XQLRQGRXEOHK\GUDXOLFVHDORQWKHGULYHVKDIWPHFKDQLFDODQGZLWKOLSPRWRULQRLOEDWKÀRDWVZLWFKLQWKHVLQJOH
phase version.
Series MX/MSX can convey solid and/or thready particles in suspension thanks to the retracted open impeller.
Series DA/DSA
Easily handled and ready to use submersible pumps for drainage, with the typical constructional features of building site pumps. Suitable for both
permanent installation and portable use.
0DOHJDVWKUHDGHGGHOLYHU\XQLRQK\GUDXOLFVHDORQWKHGULYHVKDIWPHFKDQLFDOPRWRULQRLOEDWK
$YDLODEOHIRUKLJKKHDGVVHULHV'$''6$'DQGIRUXVHZLWKDEUDVLYHÀXLGVIHDWXULQJDQZHDUSODWHFRDWHGZLWKUXEEHUVHULHV'$8'6$8
Series DR/DSR
6XEPHUVLEOHHOHFWULFSXPSVIRUXVHRQEXLOGLQJVLWHVRUJHQHUDOKHDY\GXW\ZKHQFOHDUWXUELGDQGVOLJKWO\DEUDVLYHÀXLGVQHHGOLIWLQJ7KHSDUWV
VXEMHFWWRZHDUDUHFRDWHGLQXUHWKDQHUXEEHUDQGFDQEHTXLFNO\DQGHDVLO\UHSODFHGZLWKWKHH[FOXVLRQRI'51PRGHOV$GMXVWPHQWGHYLFHLQ
order to recover the hydraulic performances.
'HOLYHU\XQLRQZLWKKRVHFRXSOLQJGRXEOHPHFKDQLFDOVHDORQWKHGULYHVKDIWZLWKRLOFKDPEHUPRWRULQGU\FKDPEHUZLWKFODVV)LQVXODWLRQ7PD[
155°C or310°F).
SeriesMA/MSA
Easily operated and ready to use submersible pumps to convey sewage with solids and/or thready particles in suspension. Suitable for both
permanent installation with automatic coupling and portable use.
)HPDOHJDVWKUHDGHGGHOLYHU\XQLRQ0$97H[FOXGHGK\GUDXOLFVHDORQWKHGULYHVKDIWPHFKDQLFDOPRWRULQRLOEDWK+\GUDXOLFVDYDLODEOHZLWK
RSHQUHWUDFWHGLPSHOOHUVHULHV0$906$9RUVLQJOHFKDQQHOLPSHOOHUVHULHV0$006$0
SeriesMAT
(OHFWULFVXEPHUVLEOHSXPSVZLWKVKUHGGHUDUHDEOHWRUDLVHZDWHUFRQWDLQLQJVROLGRU¿EURXVPDWWHUVKUHGGLQJWKHPLQWRYHU\¿QHSDUWLFOHV
The pumps are available both for submersed automatic coupling or portable version.
7KHSXPSRXWLVIHPDOHWKUHDGHGWKHVK]IWLV¿WWHGZLWKGRXEOHPHFKDQLFDOVHDOZLWKRLOFKDPEHULQEHWZHHQ0$7H[FOXGHGPRWRUFKDPEHU
LVRLO¿OOHG
8QDGYLVDEOHXVHV$77(17,21
The submersible electric pumps are not suitable for:
- dry operation;
RSHUDWLRQZKHUHDLULVLQWDNHQRZLQJWRDQH[FHVVLYHO\ORZOLTXLGOHYHOLQUHODWLRQWRWKHVXFWLRQSDUWV
OLTXLGVZLWKDWHPSHUDWXUHH[FHHGLQJ&)
DQLPPHUVLRQGHSWKH[FHHGLQJP
SXPSHGOLTXLGVZLWKDS+YDOXHRIRWKHUWKDQIRUVHULHV''6H[FOXGLQJ';1'6;1
OLTXLGIRRGVFRQVXOW&DSUDUL6S$IRUXVHLQWKLVVHFWRU
IRUSXPSLQJOLTXLGFHPHQWRURWKHUKLJKO\DEUDVLYHÀXLGVRIDQHTXLYDOHQWW\SH
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Not all submersible electric pumps are suitable for:
- continuous operation with the electric motor uncovered;
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Also check that the product conforms to any pertinent local laws.
4 STORAGE AND HANDLING:
Store the pump in a dry and dust-free place.
Avoid instability which could be caused by wrongly positioning the product.
7XUQWKHURWDWLQJSDUWVDWUHJXODULQWHUYDOVWRSUHYHQWWKHPIURPMDPPLQJFRQVXOWWKH³3UHOLPLQDU\LQVSHFWLRQV´FKDSWHUIRUWKHUHODWLYHSURFHGXUH
ATTENTION )RUVDIHVWRUDJHDIWHUDSUHYLRXVLQVWDOODWLRQWKHHOHFWULFSXPSPXVWEHWKRURXJKO\FOHDQHGQHYHUXVHK\GURFDUERQEDVHGSURGXFWV
for this purpose).
The electric pump must be handled with care. Use suitable lifting means in compliance with the safety provisions in merit, gripping it by
WKHUHODWLYHOLIWLQJSRLQWVKDQGOHVH\HEROWV
Consult the “Dimensions, weights and technical data” chapter in order to identify the weight of the product.
Never ever use the powering and grounding cables for handling purposes.
1HYHUVXEMHFWWKHFDEOHVWRVKDUSEHQGVWKHPLQLPXPUDGLXVRIWKHEHQGPXVWEHPRUHWKDQWLPHVWKHGLDPHWHURIWKHFDEOHLWVHOI
The free ends of the cables must never be immersed or wetted in any way.
5 INSTALLATION:
Dispose of the packing material as established by the local laws in merit. Do not litter.
5.1 Preliminary inspections:
ATTENTION The product may only be installed after a few simple inspections have been made.
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DOVRFKHFNWKDWWKHUHDUHQRLPSXULWLHVDQGRUZDWHUFRQVXOWWKH³0DLQWHQDQFH´FKDSWHU
Always check that the pump-motor rotor is free to turn. Do this by slightly tilting the pump to one side or hang it from a lifting means.
Now start the motor for a few seconds. Take great care, since kick-backs on start-up could be a safety hazard.
5.2 Plant features:
If the electric pump must operate in sandy and/or muddy conditions, it should be set on a solid base while the suction mouth must be at such a
distance from the deposited material as to prevent entrainment.
&KHFNWKDWWKHÀXLGVSXPSHGE\HOHFWULFSXPSVW\SH006KDYHQRVROLGVLQVXVSHQVLRQDEOHWRFORJWKHSXPSK\GUDXOLFV,QVWDOODVFUHHQLI
QHFHVVDU\FKHFNWKHIUHHSDVVDJHRIWKHK\GUDXOLFSDUWLQWKH³7HFKQLFDORSHUDWLYHIHDWXUHVDQG¿HOGVRIXVH´FKDSWHU
If electric pump operation is not manned, install automatic monitoring systems able to stop the machine when the operative conditions are no longer
HQVXUHGFRQVXOWWKH³8QDGYLVDEOHXVHV´FKDSWHU
,IWKHHOHFWULFSXPSVDUHLQVWDOOHGLQDFFXPXODWLRQWDQNVDQGWR[LFJDVFRXOGGHYHORSLWZLOOEHQHFHVVDU\WRJXDUDQWHHVXI¿FLHQWYHQWLODWLRQLQRUGHU
to prevent stagnation.
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13Caprari S.p.A.
D - M / DS - MS
5.3 Mechanical connections (series MA/MSA only):
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5.4 Hydraulic connections:
Connection to the delivery mouth is achieved by means of a threaded gas coupling. In series DR/DSR alone, the delivery union is preset for the
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5.5 Electrical connections and information:
7KHHOHFWULFFRQQHFWLRQRIIUHHFRQGXFWRUVPXVWEHFDUULHGRXWE\TXDOL¿HGSHUVRQQHOZKRVWULFWO\FRPSO\ZLWKDOOWKHFXUUHQWDFFLGHQW
SUHYHQWLRQSURYLVLRQVLQIRUFHWKHLQVWUXFWLRQVLQWKLVPDQXDODQGWKRVHDI¿[HGWRWKHFRQWUROSDQHOV
In single-phase electric pumps without connection plugs, the power supply cable condists of two line conductors plus one ground
conductor. Threephase types have three line conductors plus one ground conductor.
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All yellow-green grounding conductors must be connected to the grounding circuit of the system before the other conductors are
connected. The grounding conductors must be the last to be removed if the motor is disconnected.
The free ends of the cables must never be immersed or wetted in any way.
7KUHHSKDVHVXEPHUVLEOHSXPSVPXVWEHLQVWDOOHGE\¿WWLQJDSOXJRUDQRWKHUGHYLFHRQWKHÀH[LEOHSRZHUFDEOHDEOHWRGLVFRQQHFW
each phase from the mains supply and with a gap of at least 3 mm between its contacts.
The insulation resistance must never be less than 5MΩin air and 2MΩin water with a test voltage of 500Vdc.
Electrical equipmentZKHQLQVWDOOHG
Check that the electric control panel complies with the current accident-prevention standards and provisions. In particular, the
protection degree should suit the place of installation.
,WLVDGYLVDEOHWRLQVWDOOHOHFWULFDOHTXLSPHQWLQGU\ZHOOYHQWLODWHGSODFHV$PELHQWWHPSHUDWXUHVVKRXOGQRWEHH[WUHPHHJ&
+40°C). Failing this, install a special version of the equipment.
ATTENTION Check that the thermic relay is set to a value that is no higher than the rated current value on the data plate of the electric
pump.
ATTENTION The contacts of undersized or poor quality electrical equipment will quickly deteriorate. The motor power supply will consequently
become unbalanced and could damage the motor itself.
Unless it is correctly researched and implemented, use of the INVERTER and SOFT-STARTER can damage the pumping unit. Ask
IRUDVVLVWDQFHIURPWKH&DSUDUL7HFKQLFDO'HSDUWPHQWVLIWKHUHODWLYHGLI¿FXOWLHVDUHQRWNQRZQ Installation of good quality electrical
equipment will ensure reliable and safe operation. Check that the electric equipment has all the components required in order to ensure correct
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etc.).
Power supply voltage
ATTENTION Check that the voltage and frequency values of the electricity main correspond to those on the data plate of the electric pump. If
WKHYROWDJHYDULHVPRUHWKDQRIWKHUDWHGYDOXHGRQRWFRQQHFWWKHXQLWEXWFKHFNWKHHOHFWULFLW\PDLQ$GHYLDWLRQLV
permitted for motors with a single voltage rating of 230/400V or 400/700V since they can also be used at rated voltage values of
220, 240, 380 and 415V.
Operation with two different voltage ratings is possible for threephase motors not homologated according to EN 60335-2-41
VWDQGDUGVVHDORITXDOLW\JLYHQLQ'6),1RQWKHGDWDSODWH
1) set the electric pump in a stable vertical position;
2) if the electric pump has already been used, clean it on the outside to prevent the internal parts of the electric motor from being dirtied;
UHPRYHWKHQXWVRUEROWVWKDW¿[WKHFRYHUWRWKHPRWRUKHDGVHULHV'$'6$GRQRWUHPRYHWKHFRQQHFWLQJURGQXWV
4) lift the cover alone and, taking care not to pull the conductors, position it in such a way as to allow access to the internal electrical connections
VHULHV';0;'6;06;PDNHVXUHWKDWWKHHOHFWULFPRWRULVQRORQJHUFRQQHFWHGWRWKHSXPSFDVLQJ
VZLWFKWKHHOHFWULFDOFRQQHFWLRQLQWKHWHUPLQDOVWULSDVQHFHVVDU\FRQVXOWLQJWKHZLULQJGLDJUDPLQWKHPDQXDODVVHULHV'51'651KDVQR
internal terminal strip, it will be necessary to modify the internal connection from star to delta);
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7) evenly tighten the previously removed nuts or bolts.
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W1 :V19U1 8
L1 5 L26 L3 7
W2= U2; V2 <
W1 :V19U1 8
L1 5 L26 L3 7
Wiring diagram for threephase electric pumps with terminal strips
ΔConnection Y Connection
GB
14 Caprari S.p.A.
D - M / DS - MS
Wiring diagram for single-phase electric pumps with internal condensers.
M
C
b
e
d
g /v
n (c)
e (a)
d (m)
b
:LULQJGLDJUDPIRUVLQJOHSKDVHHOHFWULFSXPSVZLWKLQWHUQDOFRQGHQVHUVDQGÀRDWV
M
C
b
e
e
d
d
g /v
g /v
n (c)
e (a)
d (m)
b
G
Wiring diagram for single-phase electric pumps with external condensers
M
g /vg/v
e (a)
d (m)
n (c)
n
d
ee /n
b
d
b
C
Rotation directionIRUWKUHHSKDVHPRWRUVRQO\
ATTENTION A wrong rotation direction could damage the motor since in this case, the power draw of the pump will be much higher than that
forecast.
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1) slightly tilt the pump to one side or hang it from a lifting means;
2) start the motor for a few seconds, making sure that the kick-back does not become a danger hazard;
3) if the kick-back has been anticlockwise viewing the electric pump from above, then the rotation direction is correct;
4) if the rotation direction is wrong, disconnect the power supply and reconnect the electric pump to the main by switching two of the three phases
with each other.
M = Motor winding
C = Condenser
G = Float
c = Common terminal
a = Start-up winding terminal
m = Running winding terminal
E FRQGHQVHUZLUHVZKLWH
d = pale blue/grey
e = brown
g/v = yellow/green
n = black
GB
GB
15Caprari S.p.A.
D - M / DS - MS
KICK BACK
Phase unbalance (for threephase motors only)
&KHFNWKHSRZHUGUDZRQHDFKSKDVH8QEDODQFHVVKRXOGQRWH[FHHG
Higher values could be caused by the motor and/or the electricity main. Check the power draw in the other two
motor-main combinations, making sure that the same rotation direction is maintained.
The optimum connection is that with the least difference in power draw between the phases. Note that if the
higher power draw is always on the same line phase, the main cause of unbalance will be due to the power
main.
6.2 Running and inspections:
ATTENTION Once installed, the electric pump will require no particular maintenance. To ensure continuously regular operation it is, however,
necessary to periodically check that the pump hydraulics are not clogged by solids and/or thready substances in the pumped liquid.
Also conduct regular preventive maintenance inspections at least once every 5000-10000 hours service, according to whether duty
LVPRUHRUOHVVKHDY\&KHFNWKHIROORZLQJ
WKHHOHFWULFDOLQVXODWLRQRIWKHPRWRUSRZHUFDEOHFRPSOH[FRQVXOWWKH³(OHFWULFDOFRQQHFWLRQVDQGLQIRUPDWLRQ´SDUDJUDSK
WKHFRQGLWLRQRIWKHRLOFRQVXOWWKH³0DLQWHQDQFH´SDUDJUDSK
- the condition of the hydraulic components (consult the “Maintenance” paragraph).
,WLVDOVRDGYLVDEOHWRFKHFNWKHHI¿FLHQF\RIWKHHOHFWULFSDQHOZKHQLQVWDOOHGHYHU\PRQWKV,IRSHUDWLYHIDXOWVDUHGHWHFWHGLGHQWLI\WKHLU
causes and proceed with repairs, as indicated in this manual.
6.3 Maintenance:
5RXWLQHPDLQWHQDQFHDQGUHSDLUVPXVWEHFDUULHGRXWE\VSHFLDOL]HGWHFKQLFLDQVSRVVHVVLQJDGHTXDWHTXDOL¿FDWLRQVDQGHTXLSSHGZLWK
the right tools. These technicians must have become fully familiar with the contents of this manual and with any other documentation
supplied with the product.
Extraordinary maintenance must only be carried out by authorized specialized workshops.
3URFHHGLQWKHIROORZLQJZD\LIZRUNLVFDUULHGRXWLQDFFXPXODWLRQWDQNVZKHUHWR[LFJDVPD\GHYHORS
HQVXUHHI¿FLHQWYHQWLODWLRQWRHOLPLQDWHWKHWR[LFJDVDQGHQVXUHDQDGHTXDWHVXSSO\RIR[\JHQ
FKHFNWKDWWKHPHDQVRIGHVFHQWDQGDVFHQWDUHHI¿FLHQW
- never work without a safety harness or on your own. Always make sure you are assisted by a second worker outside, who is able to
promptly act and in safety.
ATTENTION 8VHDWKUHDGORFNLQJSURGXFWRIWKH/2&7,7(W\SHRUVLPLODULIWKHLPSHOOHUVFUHZLVUHPRXQWHG
3XPSIHHGLQJFDEOHUHSODFHPHQWPXVWEHGRQHXWLOLVLQJRULJLQDOVSDUHVRQO\FDEOHLVIRUHVHHQIRUconnection type M to EN 60335-1
(CEI 61-50) regulations.
,IWKHRLOQHHGVFKDQJLQJXVH$*,3$51,&$RLORUHTXLYDOHQWRU(6620$5&2/RUHTXLYDOHQW6WULFWO\FRPSO\ZLWKWKHTXDQWLWLHVJLYHQLQWKH
“Dimensions, weights and technical data” paragraph.
Only ever use genuine Caprari spare parts. Failure to do this could void the guarantee and would relieve the manufacturer of all responsibility in
merit.
6SHFLI\WKHIROORZLQJLQIRUPDWLRQZKHQRUGHULQJVSDUHSDUWVIURP&DSUDUL6S$RUIURPRQHRIWKHLU$XWKRUL]HG$IWHU6DOHV&HQWHUV
WKHFRPSOHWHFRGHRIWKHSURGXFW
WKHGDWHFRGHDQGRUVHULDOQXPEHUDQGRUMREQXPEHUZKHQSHUWLQHQW
3 - the denomination and reference number of the part as indicated in the spares catalogue (available from authorized after-sales centers) or shown
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6 Use and management:
6.1 Starting:
If the starting unit is unable to start (no “take-off”), do not insist as this could only damage the component. Identify the malfunction and repair.
If an indirect starting system is used, the starting transient must be brief and must never last more than a few seconds.
General prescriptions for the use of the INVERTER
- During commissioning and/or use, the minimum frequency must not be lower than 30 Hz, with a steady voltage to frequency ratio
- Maximum acceleration ramp time - 3 seconds
- Maximum deceleration time equal to twice the maximum acceleration time.
0D[LPXPLQYHUWHUVZLWFKLQJIUHTXHQF\N+]
Ensure the following operating conditions:
Voltage gradient
Conditions that must be met regardless of the length of the power cables.
General prescriptions for the use of the SOFT STARTER:
- The SOFT STARTER device must carry out a voltage ramp starting or a constant current starting
- The SOFT STARTER device must not carry out a current ramp starting or a torque ramp starting
0LQLPXPSHDNFXUUHQW9V 9Q
0LQLPXPSHDNFXUUHQW,V ,Q
- Maximum acceleration ramp time - 3 seconds
- Maximum deceleration time equal to twice the maximum acceleration time
- Deceleration method either by freewheel or by voltage ramp, not by braking
- Always make sure that the soft-starter is off once the assembly start phase has completed.
,QFDVHRIPDOIXQFWLRQLQJRIDV\VWHPIHDWXULQJDVRIWVWDUWHURILQYHUWHUVWDUWYHULI\LISRVVLEOHWKHRSHUDWLRQRIWKHHOHFWULFSXPS
assembly by connecting it directly to the grid (or with another device).
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16 Caprari S.p.A.
D - M / DS - MS
Series DX-MX/DSX-MSX
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UHPRYHWKHVWUDLQHUKHDGLILQVWDOOHGDQGWKHORZHUVKLHOG
UHPRYHWKHLPSHOOHUORFNLQJVFUHZDQGWKHLPSHOOHULWVHOI
FOHDQDQ\LPSXULWLHVIURPWKHRLO¿OOGUDLQVFUHZDUHDEHKLQGWKHLPSHOOHU
KDQJWKHHOHFWULFSXPSIURPDOLIWLQJPHDQVDQGUHPRYHWKH¿OOGUDLQVFUHZ
7) pour the oil into a clean vessel and check its condition (presence of impurities, traces of water) and quantity (consult the “Dimensions, weights
DQGWHFKQLFDOGDWD´FKDSWHU
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10) pour in the right type and quantity of oil, using the previously drained oil if it is in an optimum condition (consult the “Oil chart” in the “Dimensions,
ZHLJKWVDQGWHFKQLFDOGDWD´FKDSWHU
11) remount the electric pump by repeating the demounting operations in reverse and replace the hydraulic parts if they are worn.
Series DA-MA/DSA-MSA
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3) pour the oil into a clean vessel and check its condition (presence of impurities, traces of water) and quantity (consult the “Dimensions, weights
DQGWHFKQLFDOGDWD´FKDSWHU
LIWKHRLOFRQGLWLRQLVQRWRSWLPXPFKHFNWKHPHFKDQLFDODQGULQJVHDOLQFRPSOLDQFHZLWKWKHUHODWLYHSURFHGXUH,IWKHRLOFRQGLWLRQLVJRRGSRXULW
EDFNDJDLQDQGUHPRXQWWKH¿OODQGGUDLQVFUHZ
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UHPRYHWKHVWUDLQHUKHDGLILQVWDOOHGDQGWKHORZHUVKLHOG
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LIWKHHOHFWULFSXPSLVWKHWZRVWDJHW\SHSURFHHGE\GHPRXQWLQJWKHHQWLUHK\GUDXOLFVLQVXFFHVVLRQ
UHPRYHWKHVSULQJULQJVWKHOLSDQGPHFKDQLFDOVHDOVFKHFNWKHLUFRQGLWLRQDQGUHSODFHWKHPLIQHFHVVDU\
7) remount the electric pump by complying with the demounting procedure in reverse, replacing the hydraulic parts if worn and the retaining rings if
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SRXULQRLORIWKHULJKWTXDQWLW\DQGW\SHFRQVXOWWKH³'LPHQVLRQVZHLJKWVDQGWHFKQLFDOGDWD´FKDSWHUDQGUHPRXQWWKH¿OOGUDLQVFUHZ
Series MAT
9HUL¿FDWLRQRIWKHZHDUDEOHSDUWVLQRUGHUWRDGMXVWWKHVKUHGGLQJGHYLFHLWLVQHFHVVDU\WRRSHUDWHRQERWKWKHGRZHOVDQGVFUHZVRIWKHZHDU
SODWHFOHDUDQFH·PP
Series DR/DSR
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1) clean any impurities from the area where the three inspection screws are mounted, at the side of the hydraulics (the upper one for motor
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the pump side in compliance with the relative procedure.
&KHFNLQJWKHPHFKDQLFDOVHDORQWKHSXPSVLGH
'UDLQRIIWKHRLODVGHVFULEHGLQWKH³&KHFNLQJWKHRLODQGLQ¿OWUDWLRQVRIOLTXLGLQWRWKHPRWRU´SURFHGXUH
UHPRYHWKHQXWVFORVLQJWKHK\GUDXOLFVDWWKHVLGHLPPHGLDWHO\DERYHWKHVWUDLQHUKHDG
UHPRYHWKHVWUDLQHUKHDGDQGORZHUVKLHOG
UHPRYHWKHLPSHOOHUORFNLQJVFUHZDQGWKHLPSHOOHULWVHOI
UHPRYHWKHPHFKDQLFDOVHDOFKHFNLWVFRQGLWLRQDQGUHSODFHLWLIQHFHVVDU\
FKHFNWKHK\GUDXOLFSDUWRIWKHHOHFWULFSXPS&RPSO\ZLWKWKHUHODWLYHSURFHGXUHLILWLVZRUQ
UHPRXQWWKHHOHFWULFSXPSE\FRPSO\LQJZLWKWKHGHPRXQWLQJSURFHGXUHLQUHYHUVH
SRXULQRLORIWKHULJKWW\SHDQGTXDQWLW\FRQVXOWWKH³'LPHQVLRQVZHLJKWVDQGWHFKQLFDOGDWD´FKDSWHU
&KHFNLQJWKHK\GUDXOLFV
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UHPRYHWKHVFUHZVFORVLQJWKHK\GUDXOLFVDWWKHVLGHLPPHGLDWHO\DERYHWKHVWUDLQHUKHDG
UHPRYHWKHVWUDLQHUKHDGDQGORZHUVKLHOG
LIWKHLPSHOOHULVZRUQUHPRYHWKHORFNLQJVFUHZDQGUHSODFHLW
UHSODFHWKHORZHUVKLHOGLILWLVZRUQ
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6.4 Inactivity:
Consult the “storage and handling chapter”.
7 DISPOSAL OF A NO LONGER USABLE ELECTRIC PUMP:
When dismantling the product, the technician must proceed with the relative phases in strict compliance with the local rules and regulations
governing such activity.
End-of-life product disposal.
,1)250$7,217286(56SXUVXDQWWR$UWLFOHRIWKH',5(&7,9((82)7+((8523($13$5/,$0(17$1'2)7+(&281&,/RI
-XO\RQZDVWHHOHFWULFDODQGHOHFWURQLFHTXLSPHQW:(((
The crossed-out wheeled bin symbol on the electrical and/or electronic equipment (EEE) or on its package indicates that the product
must be collected separately at the end of its service life and not disposed of with other mixed municipal waste.
DOMESTIC EEE
Please contact your municipality, or local authority, for all the information regarding the locally available separate collection systems. The
retailer of the new equipment has the obligation to take back the old one upon the purchase of an equipment of equivalent type, in order to start the
FRUUHFWUHF\FOLQJGLVSRVDOF\FOH,Q,WDO\GRPHVWLF(((DUHHOHFWULFSXPSVZLWKVLQJOHSKDVHPRWRU7KLVFODVVL¿FDWLRQPXVWEHYHUL¿HGLQWKHRWKHU
European nations.
PROFESSIONAL EEE
The separate collection of this equipment after its useful life is organised and managed by the manufacturer. Therefore, any user that may want to
dispose of this equipment can either contact the manufacturer and follow the system implemented to separately collect the equipment at the end
of its useful life, or autonomously select an authorised waste management chain. In any case, the user must respect the take-back conditions laid
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,OOHJDOGLVSRVDORIWKHSURGXFWE\WKHXVHUVKDOOEHVXEMHFWWRWKHDSSOLFDWLRQRIWKHVDQFWLRQVSURYLGHGIRUE\ODZ
8 WARRANTY:
The general conditions of sale governing all products manufactured by Caprari S.p.A. are also valid for the electric pump unit in question.
In particular, remember that one of the essential conditions for recognition of the warranty is compliance with all the individual instructions given in
the enclosed documentation and the best hydraulic and electrotechnical provisions, fundamental condition to ensure regular operation of the electric
pump unit. Malfunction caused by wear and/or corrosion is not covered by the warranty.
7RSUHYHQWWKHZDUUDQW\IURPEHFRPLQJYRLGWKHSURGXFWPXVW¿UVWEHH[DPLQHGE\RXUWHFKQLFLDQVRUE\WHFKQLFLDQVIURPRXU$XWKRUL]HG$IWHU
Sales Centers. Failure to comply with the instructions in the documentation supplied with the electric pump shall void all form of guarantee and shall
relieve the manufacturer from all responsibility in merit.
17Caprari S.p.A.
D - M / DS - MS
9 TROUBLESHOOTING
)DXOWV 3UREDEOHFDXVHV 5HPHGLHV
1.1. Turn to the ON position.
1.2. Check that the electrical equipment is in a good
condition.
Check whether the equipment is receiving
power.
1.3. Wait until the correct operative conditions have
EHHQUHVWRUHGRUFKHFNWKHHI¿FLHQF\RIWKH
automatic devices.
2.1. Check that the electrical equipment is in a good
condition.
Check the power supply voltage rating.
2.2. Check the unbalance as described in the
“Electrical connections and information”
chapter.
If necessary, send the electric pump to an
authorized after- sales service center.
2.3. Invert two of the three phases.
2.4. Compare the setting amperage value with the
one on the electric pump data plate.
2.5. Change the electric pump or change the power
supply.
2.6. Check the hydraulics according to the
procedure described in the “Maintenance”
paragraph.
Immerse the electric pump in lukewarm water if
it is blocked by ice.
If necessary, send the electric pump to an
authorized after- sales service center.
2.7. Check whether the right electric pump has
been chosen.
2.8. Check that the relay is the compensated
ambient temperature type.
Protect the electric control panel from the sun
and heat.
2.9. Remove the incrustations from the cooling
surfaces of the motor.
Check whether the right electric pump has
been chosen since:
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- the liquid may be at a persistently low level
DQGIDLOWRFRYHUWKHPRWRUZLWKWKHH[FHSWLRQ
of series D...R).
2.10. Check according to the procedure described
in the “Maintenance” chapter.
If necessary, send the electric pump to an
authorized after- sales service center.
3.1. Check whether the right electric pump has
been selected.
Also consult 4.3. - 4.5. - 4.6.
3.2. See 1.3.
4.1. Increase the level of liquid around the suction
mouth.
4.2. Invert two of the three phases.
4.3. Inspect the electric pump hydraulics
according to the procedure described in the
“Maintenance” paragraph.
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only).
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Also consult 4.3.
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demount it if necessary.
4.6. Open the sluice valve.
5.1. See 4.1.
5.2. See 4.3.
5.3. See 4.5.
5.4. Open the sluice valve.
6.1. See 4.1.
6.2. See 4.3.
6.3. Check whether the right electric pump has
been chosen.
1. The electric pump fails to
start.
2. The overload relay
or internal thermic-
amperometric protection
(single-phase version
only) has activated
during operation.
3. The electric pump fails to
stop automatically.
4. The electric pump
GHOLYHUVDYHU\SRRUÀRZ
rate.
5. Although it operates, the
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fails to deliver water.
6. The electric pump is
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1.1. The selector switch is set to the OFF position.
1.2. The motor is not powered.
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switch, internal thermic-amperometric
protection, etc.) are not enabling operation.
2.1. All motor phases are not being fully powered
WKUHHSKDVHYHUVLRQRQO\
2.2. Power draw is unbalanced amongst the
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2.3. The motor turns in the wrong direction
WKUHHSKDVHYHUVLRQRQO\
2.4. Wrong overload relay setting.
2.5. The power supply voltage rating fails to
correspond with that of the electric pump.
2.6. The electric pump fails to turn freely since
there are points that rub.
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dense.
2.8. High temperature in the electric panel.
(OHFWULFPRWRUWHPSHUDWXUHH[FHVVLYH
2.10. Damaged motor windings owing to the
presence of liquid.
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7KHDXWRPDWLFPRQLWRULQJGHYLFHVOHYHO
switch, etc.) fail to enable the pump to stop.
4.1. Air enters through the suction mouth.
4.2. The motor turns in the wrong direction
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4.3. Worn electric pump.
4.4. Electric pump partially clogged.
4.5. Delivery duct or valve partially clogged.
4.6. Sluice valve partially closed.
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hydraulics.
5.3. Delivery cock or valve clogged.
5.4. Sluice valve closed.
6.1. Plant installed incorrectly.
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SALES NETWORK and LIST OF ASSISTANCE CENTERS available in www.caprari.com
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18 Caprari S.p.A.
D - M / DS - MS
Sommaire
1 Consignes générales Page 18
2 Sécurité Page 19
3 Description et utilisation du produit Page 19
4 Transport et stockage Page 20
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6 Utilisation et gestion Page 23
7 Mise à décharge de l’électropompe Page 24
8 Garantie Page 24
9 Causes de mauvais fonctionnement Page 25
10 Dimensions, poids et données techniques Page 58
11 Nomenclature / Sections typiques Page 61
Réf. caprari et revendeur et/ou assistance
1 CONSIGNES GÉNÉRALES:
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/DQRQREVHUYDWLRQGHFHVFRQVLJQHVSHXWH[SRVHUOHSHUVRQQHOjGHVULVTXHVGHQDWXUHpOHFWULTXH
ATTENTION Les instructions précédées par ce message sont les recommandations principales pour effectuer correctement
O¶LQVWDOODWLRQOHIRQFWLRQQHPHQWODFRQVHUYDWLRQHWOHGpPRQWDJHGHODPDFKLQH&HSHQGDQWSRXUDYRLUXQ
IRQFWLRQQHPHQWVUHW¿DEOHLOIDXWUHVSHFWHUWRXWHVOHVLQVWUXFWLRQVGHFHPDQXHO
Lire le manuel d'utilisation et d'entretien.
1.2 Généralités:
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$YDQWWRXWHRSpUDWLRQVXUOHPDWpULHODFKHWpYRXVrWHVSULpVGHFRQVXOWHUOHVLQVWUXFWLRQVFRQWHQXHVGDQVODGRFXPHQWDWLRQDQQH[pH
/HPDQXHOHWO¶HQVHPEOHGHODGRFXPHQWDWLRQ\FRPSULVXQHFRSLHGHVSODTXHWWHVIRQWSDUWLHLQWpJUDQWHGXJURXSHpOHFWURSRPSH,OVGRLYHQWrWUH
FRQVHUYpVVRLJQHXVHPHQWGHPDQLqUHjSRXYRLUrWUHFRQVXOWpVGXUDQWWRXWHODYLHGHO¶pOHFWURSRPSH3DUH[HPSOHOHVSODTXHWWHVDGGLWLRQQHOOHV
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1.3 IGHQWL¿FDWLRQGHODSODTXH
TIPO Sigle complet de l'électropompe F [Hz] Frèquence
N° Code Date et/ou N° de Série et/ou N° Série Client et/ou N° de Commande U [V] Tension du réseau / Type de branchement
I [A] Intensité nominale P1 [kW] Puissance absorbèe au réseau
P2 [kW] Puissance absorbèe par l'électropompe n [min-1] Vitesse de rotation
IP Degré de protection moteur d'après les normes EN60034.6 Q [l/s] Champ de débit
H [m] Champ de pression Hmax [m] +DXWHUPDQRPHWULTXHPD[L
S.F. )DFWHXUPD[LPXPGLPPHUVLRQ S.F.A. )DFWHXUGHVHUYLFHDPSpUDJH
t. max [°C/F] 7HPSpUDWXUHPD[LGXOLTXLGHSRPSp [m] 3URIRQGHXUPD[LPXPGLPPHUVLRQ
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19Caprari S.p.A.
D - M / DS - MS
1.4 Traduction du sigle
([DPSOHDXN03M/G
Sèrie D= drainage
M HDX[XVpHV
Fréquence = 50Hz
S= 60 Hz
Typologie mécanique
Typologie hydraulique
Code de fabrication moteur
Alimentation èlectropompe M= monophasée
T= triphasée
Spécialité = aucune indication
... = Spécialités diverses
Poles
Option = aucune indication
G DYHFÀRWWHUSRXUFRPPDQGHDXWRPDWLTXH
BAM / 3/4" = pompe complète avec pied d'assise automatique pour types MA
BAMF/E 2" = pompe complète avec pied d'assise automatique pour types MAV15T4
D
M
A
X
R
N
D
U
H
L
V
M
T
03 M
T/ G
BAM 3/4"
BAMF/E 2"
2
4
...
S
1.5 Recommandations:
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produit.
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informations supplémentaires).
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sans préavis.
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biens.
2 SECURITE:
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G¶DOLPHQWDWLRQ
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O¶HQWUHWLHQODUpSDUDWLRQpYHQWXHOOHHWOHGpPRQWDJHGXJURXSHGRLYHQWrWUHFRQ¿pVjGHVWHFKQLFLHQVVSpFLDOLVpVHWTXDOL¿pVGLVSRVDQWGHO¶RXWLOODJH
DSSURSULp/HWUDQVSRUWO¶LQVWDOODWLRQHWODJHVWLRQGXSURGXLWSRXUURQWrWUHFRQ¿pVPrPHDXSHUVRQQHOQRQVSpFLDOLVpjFRQGLWLRQTX¶LODLWpWXGLpHW
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Durant chaque opération il faut respecter toutes les indications de sécurité, de prévention contre les accidents et antipollution précisées dans la
documentation, ainsi que toutes les dispositions locales en la matière.
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3RXUGHVUDLVRQVGHVpFXULWpHWSRXUDVVXUHUOHVFRQGLWLRQVGHJDUDQWLHLOHVWLQWHUGLWjO¶DFKHWHXUG¶XWLOLVHUOHJURXSHpOHFWURSRPSHVXLWHjXQ
inconvénient ou à une variation soudaine de ses performances.
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HWFKRVHV0HWWUHHQSODFHGHVSURFpGXUHVGHFRQWU{OHHWG¶HQWUHWLHQYLVDQWjpYLWHUWRXWHIRUPHGHULVTXHSURYRTXpSDUXQG\VIRQFWLRQQHPHQWGX
groupe électropompe. Pour un meilleur stockage et une manipulation sûre consulter le chapitre “Transport et stockage”.
3 Description du produit et utilisation:
3.1 Caractéristiques techniques, fonctionnement et secteurs d’utilisation:
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en suspension de petite taille.
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admises des corps solides en suspension.
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VXLYDQWODQRUPH(1/HVERXORQVHWO¶DUEUHPRWHXUHQDFLHULQR[\GDEOHSRXUWRXWHVOHVYHUVLRQVVRQWXQHJDUDQWLHGH¿DELOLWpPrPHGDQV
le pompage de liquides légèrement agressifs.
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les points de prélèvement se trouvant à 1 mètre de la surface de référence de la machine et à une hauteur de 1,6 m du sol ou de la plate-forme
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20 Caprari S.p.A.
D - M / DS - MS
Série DX-MX/DSX-MSX
Electropompes submersibles particulièrement maniables, permettant une utilisation facile et immédiate; conçues spécialement pour tous usages
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légèrement troubles.
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LQWHUUXSWHXUjÀRWWHXUGDQVODYHUVLRQPRQRSKDVqH
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Série DA/DSA
Electropompes submersibles particulièrement maniables, permettant une utilisation facile et immédiate, conçues spécialement pour le drainage.
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SRUWDWLYHVTXHVXUGHVLQVWDOODWLRQV¿[HV
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Série DR/DSR
Electropompes submersibles indiquées pour des emplois lourds sur les chantiers et pour le relevage de liquides clairs, chargés et légèrement
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VqFKHDYHFLVROHPHQWFODVVH)7PD[ &RX)
Série MA/MSA
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Série MAT
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Elles sont disponibles soit pour accouplement automatique immergé que en version transportable.
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3.2 Emplois contre-indiqués: ATTENTION
Les électropompes submersibles ne sont pas indiquées pour:
- tourner à sec;
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Les électropompes submersibles ne sont pas toutes adaptées pour:
- tourner en continu le moteur étant découvert;
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4 TRANSPORT ET STOCKAGE:
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)DLUHWRXUQHUOHVSDUWLHVWRXUQDQWHVjLQWHUYDOOHVUpJXOLHUVSRXUpYLWHUOHVJULSSDJHVYRLUODSURFpGXUHGDQVOHSDUDJUDSKH³&RQWU{OHVSUpOLPLQDLUHV´
ATTENTION 4XDQGO¶pOHFWURSRPSHHVWVWRFNpHDSUqVXQHSpULRGHGHIRQFWLRQQHPHQWLOIDXWODQHWWR\HUVRLJQHXVHPHQWpYLWHUO¶HPSORLGH
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VHURQW¿[pVDX[SRLQWVGHSULVHSUpYXVSRLJQpHVFURFKHWV
Pour connaître le poids du produit, voir le paragraphe “Dimensions, poids et caractéristiques techniques”.
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5 ASSEMBLAGE ET INSTALLATION:
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5.1 Contrôles préliminaires:
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du démarrage.
5.2 Caractéristiques de l’installation:
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une distance des sédiments sur le fond telle à empêcher leur aspiration.
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This manual suits for next models
10
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