CAR-connect LDC.22-500 User manual

Operating manual
Mobile high-voltage DC charger LDC.22-500
41.CC.2210.3042_BA_V00_EN

Legal notice
2
41.CC.2210.3042_BA_V00_EN
Legal notice
Legal notice
Manufacturer CAR-connect GmbH
Am Egelingsberg 8
38542 Leiferde, Germany
Phone: +49 (0) 5373 92197-0
Fax: +49 (0) 5373 92197-88
info@car-connect.cc
www.car-connect.cc
Reproduction Reproduction or reprinting, whether in whole or in part, always requires the written
permission of the manufacturer.
Copyright TRANSLATION OF THE ORIGINAL OPERATING MANUAL
All rights reserved.
All text, images and graphics are subject to copyright and other intellectual property laws.
Copyright 2020 CAR-connect GmbH.
Image sources Symbols for warnings, prohibitions, mandatory actions and standards are taken from publicly
accessible sources, such as the Internet. CAD product images and product photos are
provided by the manufacturer. Images showing the product in use are provided with a
reference to the source.
Revision
Date
Reason
V00 19.07.2021 First edition

Contents
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Contents
Contents .............................................................................................................................3
1Introduction ...............................................................................................................6
1.1 Preliminary information.............................................................................................................. 6
1.2 Validity of the declaration of conformity .................................................................................. 6
1.3 Manufacturer specifications ...................................................................................................... 6
2Safety..........................................................................................................................7
2.1 Warning levels ............................................................................................................................. 7
2.2 Important safety instructions..................................................................................................... 8
2.3 Safety functions .......................................................................................................................... 9
2.3.1 Emergency stop button ..................................................................................................... 9
2.4 Intended use .............................................................................................................................. 11
2.5 Requirements for the target group.......................................................................................... 11
2.6 Duties of the operator............................................................................................................... 11
2.7 Note to the grid operator .......................................................................................................... 12
3Transport and storage ............................................................................................13
3.1 Transport on receipt of goods................................................................................................. 13
3.2 Unpacking the product ............................................................................................................. 14
3.3 Transporting the product at the place of use......................................................................... 16
3.3.1 Engaging the parking brake............................................................................................ 16
3.3.2 Adjusting the parking brake ............................................................................................ 17
3.4 Ambient conditions at the place of use .................................................................................. 18
4Product description ................................................................................................19
4.1 Scope of delivery ...................................................................................................................... 19
4.2 Design ........................................................................................................................................ 20
4.3 Symbols and connections........................................................................................................ 21
4.4 Displays and controls............................................................................................................... 23
4.5 Technical data ........................................................................................................................... 24

Contents
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Contents
5Operation .................................................................................................................25
5.1 Preparing the power supply connection ................................................................................ 25
5.2 Startup........................................................................................................................................ 26
5.3 Initial startup.............................................................................................................................. 27
5.3.1 Cold start......................................................................................................................... 27
5.3.2 Warm start ...................................................................................................................... 28
5.3.3 Setting the contrast ......................................................................................................... 28
5.3.4 Startup after long downtimes .......................................................................................... 29
5.3.5 Self-test........................................................................................................................... 29
5.4 Starting charging ...................................................................................................................... 30
5.4.1 Setting the charging time ................................................................................................ 30
5.4.2 Setting the auto-off function............................................................................................ 31
5.4.3 Charging the vehicle ....................................................................................................... 31
5.5 Finishing charging .................................................................................................................... 32
5.5.1 Waiting for charging to finish .......................................................................................... 32
5.5.2 Canceling the charging process ..................................................................................... 33
5.6 Using the LC display................................................................................................................. 35
5.6.1 Function keys.................................................................................................................. 35
5.6.2 Menu structure ................................................................................................................ 36
5.6.3 Main menu ...................................................................................................................... 37
5.6.4 Operating parameters ..................................................................................................... 37
5.6.5 Configuration parameters ............................................................................................... 38
5.6.6 Information parameters................................................................................................... 39
5.6.7 Restoring the factory settings ......................................................................................... 41
5.7 Troubleshooting........................................................................................................................ 42
5.7.1 Warning messages ......................................................................................................... 42
5.8 Cleaning ..................................................................................................................................... 45
5.9 Storage ....................................................................................................................................... 45
5.10 Disposal ..................................................................................................................................... 45

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Contents
5.11 Maintenance............................................................................................................................... 46
5.11.1 Inspection and maintenance intervals ............................................................................ 46
5.11.2 Authorized inspection and maintenance personnel........................................................ 47
5.11.3 Inspection and maintenance areas on the product......................................................... 47
5.11.4 Inspection and maintenance table .................................................................................. 48
5.11.5 Tightening torques .......................................................................................................... 50
5.11.6 Replacing wearing parts ................................................................................................. 50
6Help ..........................................................................................................................54
6.1 Warranty..................................................................................................................................... 54
6.2 Customer service ...................................................................................................................... 54
Table of contents