Carbine Cdl7100 User manual

DIGITAL LOCKSET COMPONENT PARTS LIST INSTALLATION OF MORTICE LOCK OR DEADLATCH LOCK

CDL7100 DIGITAL LOCKSET MORTICE AND DEADLATCH KIT INSTALLATION INSTRUCTIONS

Distributed in Australia by

LOCK AND KEY a division on the

DAVCOR GROUP PTY LTD ABN 95 003 562 598

This product has been manufactured in Taiwan

to Lock and Key Company specifications

This product is guaranteed to be free from defects in materials and

workmanship for a period of one (1) year from the date of original

purchase. This warranty is for replacement of product only and Lock

and Key Company does not accept responsibility for any direct or

consequential damage caused by this product or its use. This warranty

does not cover damage that results from faulty installation or usage,

alteration or modification of the product or tarnishing of the finish

including colour change due to weather, salt or chemical. Should this

product not perform satisfactorily in its intended application, return it

to place of purchase for replacement.

LOCK & KEY Phone: 1300 652 692 Web: www.locknkey.com.au Web: www. daveweb.com.au

NOTE

Please dispose of plastic

bags and other packaging

in a thoughtful manner

WARNING

Please keep contents

away from small children.

Suffocation Hazard.

SPECIAL NOTES:

Before commencing installation please check that all components are working correctly.

- Take the front body lock assembly, enter in the factory code C13579 and turn the handle. Repeat, but turn the handle

in the other direction. The handle should return freely under spring pressure.

- It is important that the code is changed and tested before fitting. See code change instructions for details.

CHANGING THE CODE NUMBER

1) The digital lock is supplied with the default code of C13579

2) Determine the code you want to use and slide the

selectors into position.

3) To do this, depress the code select button and slide it left

or right depending on whether it’s part of the code or not.

4) When the button is showing the red indicator this means

that the corresponding button is part of the code.

5) The CLEAR “C” button MUST always be used before any

code is inputted into the lock.

6) To achieve higher levels of security, it is recommended

that the code should contain 4-5 digits.

7) After the clear button is depressed, the digits can be

entered in any order. EG: In the image shown it would be

possible to enter CW1982 as well as C1289W because any

combination of the digits will unlock the lock.

Code select

buttons

Red indicators

Slide left or right

TOOLS REQUIRED

- 32mm Hole Saw

- 16mm Spade Bit

- 8.5mm Drill Bit

- Phillips Head Screwdriver

Description BOM ID Qty

Front Lock Body 1 1

Gasket 12

M5 14mm Screw 2

Mortice Adaptor Plate 1

Mortice Tailbar Spring 1

Mortice Tailbar 6 1

Trim Washer 7 1

Drive adaptor 8 1

25mm M5-M4 Hex Lug 1

25mm M4-M5 Hex Lug

Rimlock Tailbar 11

M4 x 65mm CSK Screw

50mm M5x0.8 Phillips Head 13

Parts Pack

Exploded View

1) Check the handing of

the door. As shown in fig

1, the door’s handing is

dependant upon which

side the lock assembly is

mounted. When viewed

from the outside if the

lock is on the right it’s

right-handed and if it’s on

the left it’s left-handed.

2) Installing CDL7100

assembly to a Mortice Lock.

Installation holes must be drilled in exactly the correct positions and precisely at right angles

to the door surface. Lock components must

be vertically and horizontally accurate in

relation to each other and to the door.

• With a new installation, you must first use

the factory template and instructions for

fitting the mortice lock before fitting the

digital lock. Insert the mortice lock.

• You now need to attach the supplied

drilling template to the door (shown in fig 2).

• The mortice lock holes are shown in grey

• Fold template around the edge of the

door. Line up the mortice handle axis on the

template to the centre of the handle axis

on the lock. Attach the template to the

door with low adhesive tape.

• Now position the furniture supplied with

the mortice lock up to the template. Line up

the furniture handle drive axis with the

centre line of latch and mark off one of the

upper holes that needs to be drilled for the

furniture mounting screws. The lower hole is

positioned so that it fits the majority of

furniture sets available. Select one of the

two 8.5mm holes within the 16mm diameter

recess for the bottom of the furniture.

• Now remove the mortice lock.

IMPORTANT: you will not need to drill completely through all of the holes.

• Mark the lower hole and use the 16mm spade bit to drill the 10mm deep

recess for the lower connecting stud.

• Mark and drill the chosen 8.5mm fixing holes for the furniture. Drill the

10mm deep recess for the unused top connecting stud.

• At this point all the holes for the digital lock will be drilled out and you can

remove the fitting template.

Instructions continued overleaf.

fig 2

Fold along the edge of the door ( Match to BACKSET of LATCH )

60mm

Centre line of latch Centre line of latch

60mm

Outline of

rubber seal

Outline of

Lockcase

CDL7100 DIGITAL LOCKSET FITTING TEMPLATE

Distributed in Australia by

LOCK AND KEY a division on the

DAVCOR GROUP PTY LTD ABN 95 003 562 598

This product has been manufactured in Taiwan

to Lock and Key Company specifications

This product is guaranteed to be free from defects in materials and

workmanship for a period of one (1) year from the date of original

purchase. This warranty is for replacement of product only and Lock

and Key Company does not accept responsibility for any direct or

consequential damage caused by this product or its use. This warranty

does not cover damage

that results from faulty installation or usage,

alteration or modification of the product or tarnishing of the finish

including colour change due to weather, salt or chemical. Should this

product not perform satisfactorily in its intended application, return it

to place of purchase for replacement.

LOCK & KEY Phone: 1300 652 692 Web: www.locknkey.com.au Web: www. daveweb.com.au

Key

- Mortice lock holes

- Deadlatch/Nightlatch holes

8.5mm

8.5mm holes

16mm

32mm

Recess hole 10mm only

Mortice lock handle axis

Only drill through

the required hole

121.5mm

104.5mm

129.5mm

40.5mm

Only drill

through the

required hole

and recess

the other

Fold along the edge of the door ( Match to BACKSET of LATCH )

60mm

Centre line of latch Centre line of latch

60mm

Outline of

rubber seal

Outline of

Lockcase

CDL7100 DIGITAL LOCKSET FITTING TEMPLATE

Distributed in Australia by

LOCK AND KEY a division on the

DAVCOR GROUP PTY LTD ABN 95 003 562 598

This product has been manufactured in Taiwan

to Lock and Key Company specifications

This product is guaranteed to be free from defects in materials and

workmanship for a period of one (1) year from the date of original

purchase. This warranty is for replacement of product only and Lock

and Key Company does not accept responsibility for any direct or

consequential damage caused by this product or its use. This warranty

does not cover damage

that results from faulty installation or usage,

alteration or modification of the product or tarnishing of the finish

including colour change due to weather, salt or chemical. Should this

product not perform satisfactorily in its intended application, return it

to place of purchase for replacement.

LOCK & KEY Phone: 1300 652 692 Web: www.locknkey.com.au Web: www. daveweb.com.au

Key

- Mortice lock holes

- Deadlatch/Nightlatch holes

8.5mm

8.5mm holes

16mm

32mm

Recess hole 10mm only

Mortice lock handle axis

Only drill through

the required hole

121.5mm

104.5mm

129.5mm

40.5mm

Only drill

through the

required hole

and recess

the other

latchbolt.

• The Deadlatch/Nightlatch holes are shown in diagonal

black stripes. Mark and drill the top 8.5mm front lock

body fixing hole.

• Use the hole saw to drill the 32mm rim lock hole if not

already done.

4) Installing the

components to suit the

application.

• As shown in fig 5,

screw the two M4-M5

Hex Lugs and M5-M4

Hex Lug into the back

plate of the lock body.

• Measure the

thickness of the door

and cut the rimlock

tailbar to the

corresponding length.

• If the CDL7100

digital lock is being

installed onto an

Australian type

Deadlatch Lock (such

as the Whitco or

Lockwood 001 type),

cut the rimlock tailbar

(part #11) to the

correct length using

the gauge on the tail

bar. NOTE: cut the

opposite end to the

pin stop in the tailbar.

• When installing the

CDL7100 digital lock onto an Australian type Nightlatch Lock, due to the variation in Nightlatch design, do not cut the tail

bar straight away.

• Attach the Nightlatch if not already attached to the door.

• Insert the tail bar into the nightlatch in the orientation shown in fig 5.

• Place the front lock assembly and gasket onto the door as it would be mounted, making sure that the tailbar is going into the drive adaptor.

• If the CDL7100 digital lock cannot sit on the face of the door, remove sections from the end of the tail bar until it can.

6) Fixing the CDL7100 digital lock to the door

• Insert the drive adaptor into the lock body so it is able to accept the rimlock tailbar.

• Add the gasket to the CDL7100 digital lock and position it onto the door.

• As shown in fig 5, insert the M4 CSK screw into the Trim Washer through the top hole and into the CDL7100 lock. Do not fully tighten the screw.

• Please note, the screw will have to be cut to length depending on the depth of the door.

• Insert the rimlock tail bar into the drive adaptor and into the CDL7100 lock through the hole in the door as shown in fig 5.

• Secure the CDL7100 digital lock at the bottom using the two M5 Phillips head screws. They will need to be cut to length depending on the door thickness.

• Depending on the type of latch being used, use the Deadlatch mounting plate to connect to the Hex Lugs on the CDL7100 Lock. Or if necessary, in the

case of using with a nightlatch, use the rim lock plate that is supplied with the nightlatch. Do not fully tighten screws.

• Before final tightening, make sure that the lock is vertical and test that the lock is operating correctly. Do not close the door until you are sure that the

entry code works. Now tighten all of the screws and test the locks operation again. Do not over tighten the fixing screws as this may cause distortion and

lead to poor operation.

RIGHT HAND OPEN OUT

LEFT HAND OPEN OUT

OUTSIDE

LEFT HAND OPEN IN

RIGHT HAND OPEN IN

OUTSIDE

fig 1

1) Check the handing of

the door. As shown in fig

1, the door’s handing is

dependant upon which

side the lock assembly is

mounted. When viewed

from the outside if the

lock is on the right it’s

right-handed and if it’s on

the left it’s left-handed.

2) Installing CDL7100

assembly to a Mortice Lock.

Installation holes must be drilled in exactly the correct positions and precisely at right angles

to the door surface. Lock components must

be vertically and horizontally accurate in

relation to each other and to the door.

• With a new installation, you must first use

the factory template and instructions for

fitting the mortice lock before fitting the

digital lock. Insert the mortice lock.

• You now need to attach the supplied

drilling template to the door (shown in fig 2).

• The mortice lock holes are shown in grey

• Fold template around the edge of the

door. Line up the mortice handle axis on the

template to the centre of the handle axis

on the lock. Attach the template to the

door with low adhesive tape.

• Now position the furniture supplied with

the mortice lock up to the template. Line up

the furniture handle drive axis with the

centre line of latch and mark off one of the

upper holes that needs to be drilled for the

furniture mounting screws. The lower hole is

positioned so that it fits the majority of

furniture sets available. Select one of the

two 8.5mm holes within the 16mm diameter

recess for the bottom of the furniture.

• Now remove the mortice lock.

IMPORTANT: you will not need to drill completely through all of the holes.

• Mark the lower hole and use the 16mm spade bit to drill the 10mm deep

recess for the lower connecting stud.

• Mark and drill the chosen 8.5mm fixing holes for the furniture. Drill the

10mm deep recess for the unused top connecting stud.

• At this point all the holes for the digital lock will be drilled out and you can

remove the fitting template.

3) Fitting the digital lock assembly to the mortice lock and furniture

• Follow the mortice lock factory instructions and secure the mortice lock

into the door.

• As shown in fig 3, make sure that the CDL7100 digital lock assembly is firmly

attached to the adaptor plate.

• Place the mortice tailbar spring onto the mortice tailbar and hold in

position on the mortice lock.

• Hold the front lock

body onto the door in

position.

• Using the M4 CSK

screws, assembly all the

parts together through

the top and bottom

holes of the inner

furniture plate. The

screws will have to be

cut to length depend-

ing on the depth of the

door and furniture

plate.

• Before final

tightening, make sure

the lock is vertical and

test the lock action is

moving easily.

IMPORTANT: Do not

close the door until you

are sure that the

CDL7100 lock works

and you know the entry

code. Do not over

tighten the fixing bolts

as this may cause

distortion and lead to

poor operation.

3) Installing CDL7100

assembly to a deadlatch

or nightlatch lock

As shown in fig 4, you will

need to remove the,

mortice adaptor plate.

When installing to a

deadlatch or nightlatch,

you do not need this

plate.

• Use the factory

template to mark and drill

holes for the fitting of the

Deadlatch/Nightlatch.

Then test fit the

Deadlatch/Nightlatch.

• As shown in fig 2, apply

the fitting template to the

door at the correct

height in line with the