Carefree FREESTYLE EVOLUTION User manual

070036-301Prelim Printed in USA April, 2019
S ERVICE M ANUAL
FREESTYLE EVOLUTION
12V M OTORIZED R OOF M OUNTED B OX A WNING
RV
with Carefree’s BT12 Wireless Awning Control System
Using Bluetooth®wireless technology
Read this manual before installing or using this product. Failure to follow the instructions
and safety precautions in this manual can result in personal injury and/or cause the
product to not operate properly.
These instructions apply to all models listed. Details and procedures unique to a
specific model are labeled appropriately.

Carefree of Colorado Service Manual FREESTYLE EVOLUTION
TABLE OF CONTENTS
Product Overview..........................................................................................................................1
Standard System Adjustments ....................................................................................................2
Manual Override .....................................................................................................................................2
Adjusting the Pitch..................................................................................................................................2
Adjusting the Motor Limits ......................................................................................................................3
Extend Limit Switch.............................................................................................................................3
Replacement Tubular Motor Limit Switches........................................................................................3
Standard Maintenance............................................................................................................................4
Fabric Care .........................................................................................................................................4
Mildew .................................................................................................................................................4
Pooling ................................................................................................................................................4
Motor Maintenance .............................................................................................................................4
Arm Noise ...........................................................................................................................................4
Canopy Replacement....................................................................................................................6
Outer Spring Arm Replacement...................................................................................................8
Motor Replacement.....................................................................................................................10
Preliminary Steps (All Configurations) ..................................................................................................10
Replacing the Motor (Right Angle Gear)...............................................................................................10
Replacing the Motor (Tubular)..............................................................................................................11
Wiring Diagram............................................................................................................................12
Part Number Listing....................................................................................................................14
Part Number/Serial Number Location...................................................................................................14
Illustrated Parts List ..............................................................................................................................14
Freestyle RM Bracket Kits ....................................................................................................................16

Carefree of Colorado Service Manual FREESTYLE EVOLUTION
NOTICES AND DISCLAIMERS
TRADEMARKS
The Bluetooth® word mark and logos are registered trademarks owned by the Bluetooth SIG, Inc.
Use of such marks by Carefree of Colorado is under license.
Other trademarks and trade names are those of their respective owners.
STATEMENTS OF COMPLIANCE
●BT12 Control Module ●BT Motion Sensor ●BT Remote
FCC and IC identification numbers are located on the exterior surfaces of the individual components.
FCC C OMPLIANCE
These devices comply with Part 15 of the FCC rules. Operation is subject to the following two
conditions: (1) These devices may not cause harmful interference and, (2) These devices must accept
any
interference received, including interference that may cause undesired operation.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant
to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a particular installation. If this
equipment does cause harmful interference to radio or television reception, which can be determined by turning
the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following
measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
Any changes or modifications not expressly approved by the party responsible for compliance could void
the user’s authority to operate the equipment.
IC C OMPLIANCE
These devices comply with Industry Canada license-exempt RSS standard(s). Operation is subject to the
following two
conditions: (1) These devices may not cause harmful interference and, (2) These devices must
accept any
interference received, including interference that may cause undesired operation.
Ces appareils sont conformes aux normes RSS exonérées de licence d'Industrie Canada. L'opération est
soumise aux deux conditions suivantes: (1) Ces appareils ne doivent pas causer d'interférences nuisibles et, (2)
Ces appareils doivent accepter toute interférence reçue, y compris les interférences pouvant entraîner un
fonctionnement indésirable.
FCC/IC R ADIATION E XPOSURE S TATEMENT
●BT12 Control Module ●BT Motion Sensor
This equipment complies with FCC and IC radiation exposure limits for an uncontrolled environment. The
minimum distance between the radiator and people is designed to be 20cm when installed and operated.
Cet équipement est conforme aux limites d'exposition aux radiations FCC et IC pour un environnement non
contrôlé. La distance minimale entre le radiateur et les personnes est de 20cm lorsqu'installé et utilisé.
●BT12 Remote
This equipment complies with FCC and IC radiation exposure limits for an uncontrolled environment. The
minimum distance between the radiator and people is designed to be 5mm when operated.
Cet équipement est conforme aux limites d'exposition aux radiations FCC et IC pour un environnement non
contrôlé. La distance minimale entre le radiateur et les personnes est de 5mm (à l'exclusion des extrémités:
mains, poignets, pieds et chevilles) lors de l'utilisation.

Carefree of Colorado Service Manual F REESTYLE E VOLUTION
D ISCLAIMERS
The BT12 Wireless Awning Control System and the Carefree Connects Mobile App are products of
Carefree of Colorado, located in Broomfield, Colorado, USA. The
information contained in or disclosed in
this document is considered proprietary to Carefree of Colorado.
Every effort has been made to ensure
that the information presented in the document is accurate and
complete. However, Carefree of
Colorado assumes no liability for errors or for any damages that result from
the use of this document.
The information contained in this manual pertains to the current components and software listed on the title
page. Carefree of
Colorado reserves the right to cancel, change, alter or add any parts and
procedures, described in this
manual, without prior notice.
Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado
products only. Any other reproduction or translation of this document in whole or part is strictly prohibited
without prior written approval from Carefree of Colorado.
S ERVICE AND S UPPORT
www.carefreeofcolorado.com
www.carefreeofcolorado.com/carefreeconnects
[email protected]
Carefree of Colorado
2145 W. 6
th
Ave.
Broomfield, CO
80020
S AFETY I NFORMATION
This is the safety alert symbol. It is used to alert individuals to potential
personal injury hazards. Obey all safety messages that follow this symbol to
avoid possible personal injury or death.
WARNING
Indicates a hazardous situation, which if not avoided, could result in death or
serious bodily injury.
CAUTION
Indicates a hazardous situation, which if not avoided, may result in minor or
moderate bodily injury.
NOTICE
Indicates a situation that may result in equipment-related damage.
General Safety:
WARNING This product can expose you to chemicals including Di-isodecyl phthalate
(DIDP), Vinyl Chloride and Formaldehyde, which are known to the state of California to cause
cancer or birth defects or other reproductive harm. For more information visit
www.P65warnings.ca.gov
WARNING Shock Hazard. Always disconnect battery or power source before
working on or around the electrical system.
WARNING Always wear appropriate safety equipment (i.e. goggles).
CAUTION Always use appropriate lifting devices and/or helpers when lifting or
holding heavy objects.
NOTICE When using fasteners, do not over tighten. Soft materials such as fiberglass and
aluminum can be "stripped out" and lose the ability to grip and hold.
Carefree of Colorado www.carefreeofcolorado.com a Scott Fetzer company

Carefree of Colorado Service Manual FREESTYLE EVOLUTION
070036-301Prelim 1
PRODUCT OVERVIEW
The Freestyle Evolution Awning is a state of the art lateral arm awning. When retracted, the housing
provides protection against the elements while the streamlined styling blends in with the vehicle
appearance. The full tension canopy fabric allows the awning to be partially or fully extended for best
shade coverage.
Each unit is equipped with lateral support arms. No vertical arms interfere with coach sidewalls, custom
graphics or equipment that may be mounted on the sidewalls.
Freestyle Awning Specifications:
Fully retractable and self-storing;
The sealed awning motor operates on standard 12VDC (range 10VDC to 14VDC);
Case and frame are constructed of high-strength aluminum extrusions, protected with a polyester paint finish;
BT12 Wireless Awning Control System is standard.
NOTE: Dimensions shown are approximate. Dimensions may vary based on specific installations.
SPECIFICATIONS
Lengths: centimeters 200 - 241 244 - 254 257 - 297 300 - 500
inches 79 - 95 96 – 100 101 - 117 118 - 197
Extension: 152cm (60") 180cm (72") 200cm (80") 250cm (98")
LEADING EDGE POSITION ACTUATION AND CONTROL
Power: Lateral Arm Spring Minimum Tension Open
Position Control: 12V Motorized
Controller: BT12 Wireless Awning Control System
MOTOR SPECIFICATIONS
Motor Type: Tubular
Power: 12VDC Minimum: 10VDC Output: 30 Watts
Nominal Current: 2.5Amps Max Current: 14Amps (stall @ min voltage)
Power Source: Motor and controls are routed and hardwired into the vehicle’s 12V system
Torque Continuous: 6Nm/4.5 ft-lbs.
Speed 24 rpm
COLORS AVAILABLE
Case Satin, White or Black
Fabric:1Vinyl or Woven Acrylic
Special Note: Dimensions are provided in centimeters. Conversion formulas are provided below;
Inches = Centimeters =Millimeters
2.54 25.4
Centimeters = Inches x 2.54 Millimeters = Inches x 25.4
ragm001
Awning Length
Fabric Width
6"
[15.4cm]
7"
[18cm]
2.5"
[6.4cm]
2.5"
[6.4cm]
Motor Specs for RAGM

FREESTYLE EVOLUTION Service Manual Carefree of Colorado
2 070036-301Prelim
STANDARD SYSTEM ADJUSTMENTS
MANUAL OVERRIDE
If power to the vehicle is not available, the awning can be safely retracted using the manual override
located on the idler end of the case.
NOTE: This procedure cannot be used to extend the awning.
1. Remove the outer endcap on the idler side and save.
2. Insert a 3/8" socket drive extension and handle into the
square drive hole inside the inner end cap.
3. Turn the handle to match the direction arrows until the
awning is retracted.
4. Replace the outer cap.
NOTICE After closing the awning with the manual override, the lead rail may move out from the
case 1/4" -1/2". This is normal and the awning is secure for travel until power is restored or repairs
are completed. Do not attempt to force the lead rail in with the override, serious damage can occur
to the awning.
ADJUSTING THE PITCH
The awning opens and closes with a steep pitch. On low profile vans, the leading edge of the awning may
hit the top of the sliding door if the door is open while extending or retracting the awning. To prevent this,
the lower limit of the pitch can be adjusted upwards.
1. Open the awning to access the screws located on the side
of the arm case knuckles.
2. Using an 8mm allen wrench, loosen the 2 screws on the side of
the case connector.
3. Have a second person lift the lead rail to the desired height.
4. When the pitch is set at the desired angle, tighten the screws.
Torque to 50 ft-lbs.
5. Repeat for each arm. Ensure that the lead rail is parallel
with the awning case.
NOTE: The lead rail is self-adjusting. No adjustment is required to the lead rail when the pitch is changed.
ragm006
3/8" Socket
Drive Extension
Remove
Cover
Loosen Screws to Adjust
Tighten to 50 ft-lbs. When Finished
Case
Knuckle
ragm005

Carefree of Colorado Service Manual FREESTYLE EVOLUTION
070036-301Prelim 3
ADJUSTING THE MOTOR LIMITS
The tubular motor limit switches are preset at the factory for best operation of the awning. There are no
limit switches on the right angle gear motor. The retract function is controlled by the BT12 system and both
motor types use the “Extend Limit Switch” to adjust the maximum extension of the awning.
Extend Limit Switch
A separate Extend Limit Switch disables the extend function when the awning is fully extended. This
prevents the awning from overextending and can be adjusted so that the canopy is tight when the awning is
extended.
The switch is located on the arm knuckle closest to the motor (i.e. right knuckle for RH motor, left knuckle
for LH motor).
To adjust the extension:
1. Open the awning to access the switch.
2. Loosen the screw.
3. Move the switch toward the arm to decrease the
extension.
4. Move the switch away from the arm to increase the
extension.
Replacement Tubular Motor Limit Switches
When replacing a tubular motor, it may be necessary to adjust the motor’s limit switches to allow the control
system to correctly monitor and control the awning.
The limit switches are located inside the motor endcap. To access the switches remove the outer motor endcap.
IN LIMIT SWITCH
The "IN" limit switch on the tubular motor is not adjusted when the BT12 system is installed. The system
electronics monitors the motor and shuts the motor off when the awning is fully retracted.
If the "IN" limit switch is out of adjustment, the motor may shut off before the awning is fully closed. If this
occurs, turn the "IN" adjustment screw CLOCKWISE. It is not necessary that the screw position matches the
closed position. The BT12 electronics controls the closed position.
OUT LIMIT SWITCH
The "OUT" limit switch on the tubular motor is not used when the BT12 system is installed. The Extend
Limit Switch disables the extend function when the awning is fully extended.
If the "OUT" limit switch is out of adjustment, the motor may shut off before the awning is fully extended. If
this occurs, turn the "OUT" adjustment screw CLOCKWISE. It is not necessary that the screw position
matches the open position. The Extend Limit Switch controls the open position.
“OUT”
“IN”
4mm Hex
4mm Hex
RH Motor LH Motor ragm010
Extend Limit Switch
IncreaseDecrease
ragm007

FREESTYLE EVOLUTION Service Manual Carefree of Colorado
4 070036-301Prelim
STANDARD MAINTENANCE
Maintaining a Carefree Awning is easy. Just follow these basic steps:
Always operate the awning according to the instructions.
Periodically check that the fasteners are tight. Tighten if necessary.
Keep the awning fabric and arms clean.
Fabric Care
NOTICE Do not use oil based cleaners or any caustic, granulated, or abrasive type
cleaners on your Carefree product.
1. One of the best ways to keep the fabric looking good and to delay the need for deep or vigorous
cleanings is to hose fabrics off on a monthly basis with clear water. This practice will help prevent dirt
from becoming deeply imbedded in the fabric. In most environments, a thorough cleaning will be
needed every two to three years.
2. When it’s time for a thorough cleaning, the fabric can be cleaned while still on the awning frame.
For Vinyl Fabric – Use a soft brush and warm water with soap.
For Acrylic Fabric – Use a stiff brush and warm water with soap.
3. When cleaning the fabric, it is important to observe the following:
Always use a natural soap, never detergent.
Water should be cold to lukewarm, never more than 100F.
Air-dry only. Never apply heat to the fabric.
Always allow the fabric to dry thoroughly before rolling up the awning.
Mildew
Mildew is a fungus growth that looks like dirt. Vinyl coated polyester fabrics are mildew resistant because
of a chemical biocide in the vinyl coating. Under ordinary conditions, mildew will not appear. However, in
areas where high temperature and humidity are common, mildew can be a problem and required the
material to be washed more frequently. Thoroughly rinse the fabric with clean water and allow to air dry
completely before rolling up the awning.
Pooling
When water collects on the top of the fabric, this is known as "pooling". This can occur during inclement
weather or if a running air conditioner discharges over the awning. The water is dumped when the awning
is retracted. It is recommended that if water accumulates on the top; retract the awning in steps (8"-12") to dump
the water. This will help prevent the fabric from stretching or distorting.
The effects of wind and rain on an awning are unpredictable. Severe damage to the awning and the
vehicle may result. IF WIND OR EXTENDED PERIODS OF RAIN ARE EXPECTED,ROLL UP THE AWNING AND
SECURE FOR TRAVEL.
Motor Maintenance
Check all wiring and connections for wear. Repair when needed.
Check that the sealant is providing a good seal and no water is accumulating on the wiring.
Arm Noise
After a period of use, the arm knuckle joints may slide together slightly making a squeaking or squealing noise; this
is normal and not a reason for concern. To reduce the sound, apply a few drops of multi-purpose oil (3-IN-1®1or
equivalent) on the knuckle joint seams. Operate the awning and repeat 3-4 times to allow the oil to penetrate into
the joint.
13-IN-1®is a registered trademark of the WD-40 company.

Carefree of Colorado Service Manual FREESTYLE EVOLUTION
070036-301Prelim 5

FREESTYLE EVOLUTION Service Manual Carefree of Colorado
6 070036-301Prelim
CANOPY REPLACEMENT
This procedure requires two people.
1. Open the awning 18"-24".
2. Disconnect power to the awning.
3. Carefully push the lead rail toward the case so that the arms collapse and
the fabric is slack.
4. Hold the lead rail in this position and firmly tie the elbows of the spring arms
together. Use a minimum 1/2" rope - do not use bungee cords. When tying
the rope, use a non-slip knot such as a square knot or equivalent.
CAUTION Failure to secure the lead rail as described
will allow the spring arms to unexpectedly extend out possibly causing personal injury and
damage to the awning.
NOTE: The illustrations show the RH motor configuration. Instructions are the same for LH motor configurations.
5. On the motor side:
5.1. Remove the fabric retaining screw from the
lead rail endplate.
5.2. Remove the outer end cap and set aside.
5.3. Disconnect the motor quick connects.
5.4. Remove the two (2) motor screws and two
(2) cover screws from the end plate.
6. On the idler side:
6.1. Remove the lead rail endplate and set
aside.
6.2. Remove the outer end cap and set aside.
6.3. Remove the five (5) screws and case
endplate. Set parts aside.
7. Rotate the top cover back and out of the way.
8. Lift the roller tube, fabric and motor up and out of the case.
9. Remove the fabric retaining screws from the motor bearing and idler end plug.
10. Pull the roller tube out of the case while pulling the fabric from the lead rail.
Fabric Retaining
Screw ragm008a
Endcap
Disconnect
Motor Wires
Motor Screws
(x2)
Cover Screws (x2)
Leadrail
Endplate
Cover
Endcap
Case Endplate
ragm008b
Fabric
Retaining Screw
Fabric Slot
Fabric
Retaining Screw
Fabric Slot
Motor Spacer
ragm008
FRM007
Spring Arms
Firmly Tie Elbows Together
Canopy Staking for RAGM

Carefree of Colorado Service Manual FREESTYLE EVOLUTION
070036-301Prelim 7
11. Note the orientation of the old canopy then unwrap and remove from the roller tube.
12. Unfold the replacement fabric then slide the new fabric onto the roller tube until the fabric and roller
tube are centered.
NOTICE While the awning fabric is fairly robust, use care not to snag the new fabric while
sliding it into the roller tube and lead rail.
Tip: Lightly spraying the slots with a dry silicone lubricant will help the fabric slide into the slot without
staining the material.
13. Secure the fabric on the roller tube with a retaining screw through the motor bearing.
NOTE: The screw must be positioned to thread into the metal of the roller tube slot and the edge of the
canopy polycord.
14. On the idler side, pull the fabric smooth in the roller tube then secure with a retaining screw through the
end plug.
15. Roll the fabric onto the roller tube leaving enough material to reach between the case and the lead rail.
16. Slide the fabric into the lead rail and the roller tube into the case.
17. Seat the motor and motor spacer into the endplate. Ensure that the motor is oriented with the limit switches
pointed toward the access holes in the end plate.
18. On the idler side, position the roller tube end plug into the end plate and attach the end plate to the
case. It is not necessary to close the cover at this time.
19. On the motor side, secure the motor to the end plate with the motor screws removed previously.
20. Attach the motor and harness wires. Fold and tuck the wires and connectors to fit inside the end cap.
NOTICE Wire colors do not match between motor, limit switch and harness. Use the wiring
diagram on page 12 to ensure correct connections for the motor configuration.
21. Restore power to the awning.
22. Open and close the awning to confirm that the fabric rolls and unrolls squarely. Adjust the fabric
position in the lead rail as required.
23. Attach the RH lead rail end plate.
NOTE: The top screw of the lead rail end plates secures the fabric in the lead rail. The screw should
be positioned to thread into the metal of the lead rail and the edge of the polycord.
24. Attach the fabric retaining screw into the LH lead rail end plate.
25. Close and secure the cover. There are two screws on each end of the awning.
26. Attach the end caps.
27. After installing the canopy, it may be necessary to adjust the extend limit switch. Refer to "Adjusting the
Motor Limits" on page 2.

FREESTYLE EVOLUTION Service Manual Carefree of Colorado
8 070036-301Prelim
OUTER SPRING ARM REPLACEMENT
CAUTION The spring arm is under tension to open. Use extreme care to firmly hold the spring
arms during assembly and disassembly to avoid any sudden or unexpected movement by the arm.
Failure to follow these directions can result in serious personal injury and/or property damage.
NOTE: On replacement arms, the connector assemblies are not included and must be ordered separately
if the parts are to be replaced.
The following procedure requires two people.
1. Open the awning to the maximum extension or as wide as possible. This will minimize the spring
tension in the arms during this procedure.
2. Disconnect power to the awning.
3. For arms on the motor side of the lead rail:
3.1. If installed, disconnect the LED connectors.
3.2. Remove the LED strip wires from the endplate and allow
to hang down below the lead rail
3.3. Carefully remove the LED cable from the wire channel on
top of the arm. Use care to not bend, break or
compromise the cable. Allow the cable to hang down the
side of the vehicle.
3.4. Remove the two screws holding the motion sensor.
Set sensor and screws aside.
3.5. Detach the limit switch from the knuckle and set out of
the way.
NOTICE It will be necessary to provide support for the unattached arm and lead rail when the
arm is disconnected from the lead rail.
4. Remove the endplate from the lead rail.
5. For arms on the motor side, slide the sensor bracket
out of the lead rail.
6. On the lead rail, mark the location of the lead rail
connector.
7. Loosen the securing screw in the lead rail
connector.
8. While firmly holding the arm, slide the arm and
connector from the lead rail. Allow the arm to
extend to its maximum length below the lead rail.
Support the unattached end of the arm.
9. In the case, loosen the large screws on the side of the
knuckle housing until the arm is free. Save the screws
and washers.
10. Remove the arm and set on a work surface.
11. On a work surface, remove the lead rail connector
and the case knuckle from the old arm.
12. Install the lead rail connector onto the new arm.
13. Install the case knuckle onto the new arm. Ensure
that the arm stop is positioned as shown. Secure
the pin with the M5 setscrew, torque to 15-20 in-lbs.
Disconnect
LED Connectors
Remove Harness
from Arm Channel
Remove LED Wires
from Endplate
ragm011
Remove Sensor
Extend Limit Switch
Case Knuckle
Screws (x2)
(50 ft-lbs)
Knuckle Housing
Arm Stop
Nuts (x2)
Pin
Case
Knuckle
Setscrew
(15-20 in-lbs)
Pin
E-ring
Leadrail Connector Case Connector
ragm012
Sensor
Bracket
Endplate Securing Screw
Mark Location
of the Connector
Nuts (x2) Washers (x2)

Carefree of Colorado Service Manual FREESTYLE EVOLUTION
070036-301Prelim 9
14. If the LED cable is routed on the replacement arm: Attach a piece of wire channel to the top of each
section of the arm using double sided tape. If using new channel, cut each piece slightly shorter than
the arm extrusion.
15. Firmly hold the new arm closed, remove the shipping ties or wrap. Allow the arm to partially open
approximately 6"-8" and temporarily tie the arm in that position.
16. Lift the arm up and slide the arm and lead rail connector into the lead rail to the mark made previously.
17. Tighten the securing screw. Torque to 50-60 in-lbs.
18. While firmly holding the arm, remove the temporary ties and allow the arm to extend.
19. Position the case knuckle and secure to the knuckle housing using the M10 x75mm bolts and washers
that was removed previously. Torque screws to 50 ft-lbs.
20. For the idler side arms, attach the lead rail endplate then go to step 22.
21. For the motor side arms:
21.1. Attach the extend limit switch assembly to the case knuckle.
NOTE: It may be necessary to adjust the extend limit switch after installation. Refer to page 3.
21.2. At the lead rail, slide the sensor mounting bracket into the lead rail. Attach the motion sensor to
the bracket. Attaching the sensor to the bracket will secure the bracket in the lead rail.
21.3. Attach the lead rail endplate. Torque screws to 25-30 in-lbs.
21.4. Route the LED cable through the wire channel. At the arm joints, arch the cable slightly to avoid
binding. Do not twist the cable.
Tip: Use a small tool, such as a flat bladed screwdriver to gently spread open the channel then
insert the cable. Do this for the entire length of the channel until the cable is fully inserted.
21.5. Route the LED lead wires in the endplate and into the lead rail and attach the connectors. The wires
and connectors should be tucked into the channel of the lead rail.
22. After replacing the arm, it will be necessary to adjust the pitch to align the lead rail and case. See page 2.

FREESTYLE EVOLUTION Service Manual Carefree of Colorado
10 070036-301Prelim
MOTOR REPLACEMENT
PRELIMINARY STEPS (ALL CONFIGURATIONS)
1. Disconnect power to the awning.
2. If the awning is extended: Carefully push the lead rail toward the case so
that the arms collapse. While holding the lead rail in this position, firmly tie
the elbows of the spring arms together. Use a minimum 1/2" rope - do not
use bungee cords. When tying the rope, use a non-slip knot such as a
square knot or equivalent.
3. If the awning is closed: Firmly brace the lead rail in the closed position. A
second person can hold the lead rail steady during the disassembly
process.
CAUTION If the awning is closed when the motor and end cap screws are removed, the
spring arms will try to extend out possibly causing personal injury and damage to the awning.
Support the roller tube and allow the awning to open slowly then secure the arms by tying the elbows
together as described above.
CAUTION Failure to secure the lead rail as described will allow the spring arms to unexpectedly
extend out possibly causing personal injury and damage to the awning.
REPLACING THE MOTOR (RIGHT ANGLE GEAR)
1. Remove the motor end cap and set aside.
2. Disconnect the motor wires from the harness.
3. Remove the motor screws (x2) and the endplate
screws (x5) and set aside.
4. Pull the endplate away from the case.
5. Pull the old motor out of the roller tube and set aside.
6. Place the one-way drive onto the new motor.
6.1. For RH motors the "B" points toward the motor.
6.2. For LH motors the "A" points toward the motor.
6.3. Secure with the new clip.
NOTICE If the drive is not oriented correctly,
the awning will not operate and the arms will
spring out when released.
7. Align the one-way drive with the roller tube and start
sliding the new motor into the roller tube.
8. Align the bearing on the motor and slide into the
roller tube.
9. Attach the end plate to the motor with the motor
screws removed previously.
10. Align the screw holes in the end plate and attach
to the awning case.
11. Attach the motor wires. Fold and tuck the wires and connectors to fit inside the end cap.
NOTICE Wire colors do not match between motor, limit switch and harness. Use the wiring
diagram on page 12 to ensure correct connections for the motor configuration.
12. While holding the lead rail, carefully remove any roller tube supports and arm ties. Allow the lead rail to extend
until the fabric is taut. If the lead rail continues to extend after the fabric is taut, the one way drive was installed
backwards. Tie the arms, remove the motor and orient the one way drive as shown.
13. Attach the end cap.
FRM007
Spring Arms
Firmly Tie Elbows Together
Endcap
Motor Screws (x2)
ragm015
One-Way Drive
RH Motor LH Motor
Clip
Endplate Screws (x5)
“A”
“B”
Motor Spacer
Endplate Spacer
Endplate
Clip
Disconnect Motor Wires

Carefree of Colorado Service Manual FREESTYLE EVOLUTION
070036-301Prelim 11
REPLACING THE MOTOR (TUBULAR)
Refer to “Preliminary Steps” on page 10 before beginning this procedure.
1. Remove the motor end cap and set aside.
2. Disconnect the motor wires from the harness.
3. Remove the motor screws (x2) and the endplate screws (5) and set aside.
4. Pull the endplate away from the case.
5. Remove the fabric retaining screw from the motor bearing.
6. Pull the old motor out of the roller tube and set aside.
7. Place the one-way drive onto the new motor.
7.1. For RH motors the "B" points toward the motor.
7.2. For LH motors the "A" points toward the motor.
7.3. Secure with the new clip.
NOTICE If the drive is not oriented correctly, the awning will not operate and the arms will spring
out when released.
8. Align the one-way drive with the roller tube and start sliding the new motor into the roller tube.
9. Align the bearing on the motor and slide into the roller tube.
10. Attach the fabric retaining screw through the bearing and into the fabric slot. The screw must be
positioned to thread into the metal of the roller tube slot and the edge of the canopy polycord.
11. Insert the motor spacer into the endplate.
12. Attach the endplate to the motor with the motor screws removed previously. Ensure that the motor is oriented
with the limit switches pointed toward the access holes in the end plate.
13. Align the screw holes in the end plate and attach to the awning case.
14. Attach the motor wires. Fold and tuck the wires and connectors to fit inside the end cap.
NOTICE Wire colors do not match between motor, limit switch and harness. Use the wiring
diagram on page 12 to ensure correct connections for the motor configuration.
15. While holding the lead rail, carefully remove any roller tube supports and arm ties. Allow the lead rail to extend
until the fabric is taut. If the lead rail continues to extend after the fabric is taut, the one way drive was installed
backwards. Retie the arms, remove the motor and orient the one way drive as shown.
16. To test:
16.1. Restore power.
16.2. Use the switch to extend and retract the awning.
17. After replacing the motor, it may be necessary to adjust the motor limit switches (page 2).
18. After testing and adjusting the motor limit switches, attach the end cap.
Endcap
Disconnect
Motor Wires
Motor Screws
(x2)
ragm009
One-Way Drive
“A”
“B”
RH Motor LH Motor
Endplate Screws (x5)
Fabric
Retaining Screw
Fabric Slot
Motor Spacer
Endplate
Clip Clip

FREESTYLE EVOLUTION Service Manual Carefree of Colorado
12 070036-301Prelim
WIRING DIAGRAM
Extend/
Retract
On/Off
Rear View of
Switch Assy
.187, 18-20awg Female
Spade Terminals (x5)
To +12VDC
GND
Black
Red
LED Strip
Violet
Green
Black
(16awg)
Red (16awg)
Control Module
To vehicle PCM
or other switched source
White (16awg)
Blue (16awg)
White/Red (20awg)
White/Black (20awg)
(18awg)
Red
(18awg)
(18awg)
Single Pole, Single Throw Switch
Gray
Brown
(18awg)
(18awg)
3
2
1
4 5
BT002ragm
A
B
DETAIL B
Awning Lights Switch Options
DETAIL A
Motor Connect
Dry Connectors
Direct Motor Control
Tubular Motor RHTubular Motor LH
Right Angle Gear Motor - LH Right Angle Gear Motor - RH
White
Blue
A
B
MOTOR
To +12VDC
Yellow
(18awg)
White/Violet (20awg)
To +12VDC
White/Violet (20awg)
White/Violet (20awg)
To +12VDC
Multiplexing Control Connection
To Multiplexing
Controller
Violet
Green
(18awg)
(18awg)
Gray
Brown
(18awg)
(18awg)
Yellow
(18awg)
M1
M2
Violet
Green
(18awg)
(18awg)
Gray
Brown
(18awg)
(18awg)
Yellow
(18awg)
S1
S2
Com
To vehicle PCM
or other switched source
3To vehicle PCM
or other switched source
3
+12VDC
Awning Disable
Switch
+12VDC
Awning Disable
Switch
6 6
C
DETAIL C
Multiplex Control System
Black Orange Red
Green
White
Yellow
F
M
Orange
Black
Green Red
White
Yellow
White
Blue
A
B
MOTOR
White
Blue
A
B
MOTOR
Blue
Brown
White
Yellow
Blue
Brown
White
Yellow
White
Blue
A
B
MOTOR
F
M
F
M
F
M
F
M
F
M
F
M
BlackRed
F
M
F
M
F
M
F
M
F
M
BlackRed
F
M
F
M
Limit Switch
Limit Switch
Limit Switch
Limit Switch

Carefree of Colorado Service Manual FREESTYLE EVOLUTION
070036-301Prelim 13
For GND, run a minimum 14 awg wire to chassis ground. Suitable ground would be the vehicle chassis
or conductive structure connected to the chassis.
For +12Vdc, Run a minimum 14 awg wire from the power distribution panel (auxiliary battery circuit) or
equivalent. The circuit should be protected by a 15-amp fuse.
NOTE: If the wire run is 30 feet or longer, use 12awg wire to prevent voltage drop. Use the
appropriate wire terminals for the wire size.
The BT12 module leads are 6" in length. If the distance between the module and the switch is
greater than 6", the installer must furnish splice wires for the extra distance. Use appropriate size
wire gauges. Use appropriate sized butt splices to secure connections.
The BT12 module provides an ignition lockout option. When the “IGN LOCK” (green wire) is
connected to the vehicle PCM or other switched source the following parameters are set:
a) If Open = Awning Active
b) If tied to GND = RTL (Retract Then Lock) – Awning retracts, extend command disabled
c) If tied to +12Vdc = Standard – Extend command disabled
The LED connection is optional to provide LED controls through the app for white LEDS only.
White LEDS can also be installed per the standard LED installation without BT12 Controls. RGB
lights must be installed per the standard RGB installation.
Carefree LED lights uses a 2 amp circuit draw. The BT12 limits the output current to 2 amps. If
using a different brand of high output LED’s that draws more than 2 amps, the lights will flicker
and not perform as expected.
The awning disable switch is a single throw; single pole switch used with OEM Multiplexing
Control Systems. Switch is furnished by installer.
1
2
3
4
5
6

FREESTYLE EVOLUTION Service Manual Carefree of Colorado
14 070036-301Prelim
PART NUMBER LISTING
PART NUMBER/SERIAL NUMBER LOCATION
ILLUSTRATED PARTS LIST
RETRACT
ON
EXTEND
OFF
AwningControl
RETRACT
ON
EXTEND
Awning Control
OFF
Right Hand Motor
Left Hand Motor
1
4
2
2
8
10 75
11
76
85
7
3
11
7
19
19
13
12
16
15
17
17
18
18
14
22
21
20
2723
26
2524 26 27 28
9
ragm501
ragm014
Serial# / Part# Located Inside
the Lead Rail on the Motor Side

Carefree of Colorado Service Manual FREESTYLE EVOLUTION
070036-301Prelim 15
Item Part Number Description Notes
1 R037563-001-JV Endcap, LH Black
R037563-001-25 Endcap, LH White
2 R037562-001 Case Endplate, LH used with idler or LH right angle motor
3 R037562-001-T Case Endplate, LH used with tubular motor
4 R037563-002-JV Endcap, RH Black
R037563-002-25 Endcap, RH White
5 R037562-002 Case Endplate, RH used with idler or RH right angle motor
6 R037562-002-T Case Endplate, RH used with tubular motor
7 R041603-001 Spacer, Motor
8 R001623 End Plug
9 TBD Motor Assembly, Right Angle, LH
10 TBD Motor Assembly, Right Angle, RH 3
11 R001862 Motor Assembly, Tubular
12a R012530-TB68L Spring Arm, LH 2.44 Meter 2
12b R012530-TB79L Spring Arm, LH 2.57 Meter 2
12c R012530-TB94L Spring Arm, LH 3 Meter & Up 2
13 R019916-001 Connector Assy, Case, LH
14 R001629 Connector Assy, Lead Rail, LH
15a R012530-TB68R Spring Arm, RH 2.44 Meter 2
15b R012530-TB79R Spring Arm, RH 2.57 Meter 2
15c R012530-TB94R Spring Arm, RH 3 Meter & Up 2,5
16 R012530-TB94M Spring Arm, Center 4.5 and 5 Meter 2,5
17 R019916-002 Connector Assy, Case, RH
18 R001628 Connector Assy, Lead Rail, RH
19 R001595 Hardware Pack, Arm Attach, 1 Arm
20 R001819XXX-a-xxx Lead Rail 4
21 R041555-001-JV Lead Rail End Plate, LH Black
R041555-001-25 Lead Rail End Plate, LH White
22 R041555-002-JV Lead Rail End Plate, RH Black
R041555-002-25 Lead Rail End Plate, RH White
23 R001679 Sensor Bracket Kit
24 R019468-006 Switch Kit
25 SR0115 Covered Bezel Kit Optional
26 R060780-001 BT12 Control Module
27 R060808-001 BT Motion Sensor
28 R001991-001 Extend Limit Switch Kit LH
R001991-002 Extend Limit Switch Kit RH
Notes: 1. XXX = Color: 001 = Mill; 005 = White; 006 = Black; 231 = Satin; 0JP = Tan; 0JQ = Taupe;
0JR1 = MBWht; 0JS1 = MBBlk; 0JU1 = MBSil
2. Attaching hardware not included with arm assemblies. Order item 19.
3. Motor assemblies (items 9, 10, 11) includes motor, bearing and one-way drive. Components not
available separately.
4. For Item 20 (lead rail): XX= Color; a = LED: I= w/ LED inside, XX=No LED; xxx= product order length.
5. The middle spring arm is different than the outer arms. Center arms can be identified by the blue dot
located on or near the case connector of the arm. Do not use center arms for replacing outer arms, do
not use outer arm to replace the center arm.
For LED replacement parts and service procedures refer to 070013-301 “LED Service Manual for
Box Awnings” available on-line at www.carefreeofcolorado.com

FREESTYLE EVOLUTION Service Manual Carefree of Colorado
16 070036-301Prelim
FREESTYLE RM BRACKET KITS
Bracket kits are ordered separately. Several types are available based on the application installation.
Bracket mounting instructions are separate supplements of the installation manual.
BS0012 Sprinter
4.5m & 5m
Mill Finish
Bracket and Awning Hardware included
Instruction Supplement: 052570-012
BS0013 Sprinter
4m and less
Mill Finish
Bracket and Awning Hardware included
Instruction Supplement: 052570-013
BS0014 Dodge ProMaster; Fiat Ducato
(-4) 4 Brackets 3.5m
(-5) 5 Brackets 4m
Mill Finish
Bracket and Awning Hardware included
Instruction Supplement: 052570-014
BS0016 Flat Roof
(-3) 3 Brackets 4m
(-4) 4 Brackets 4.5m & 5m
Mill Finish
Bracket and Awning Hardware included
Instruction Supplement: 052570-016
BS0017 Sprinter – No Rail
(-28-2) 2 Brackets up to 4m
Mill Finish
Bracket and Awning Hardware included
Instruction Supplement: 052570-017
(x3)
(x3)
42"
BS0012a
28"
(x2)
(x2)
36"
BS0013a
28"
-4 (x4)
-5 (x5)
BS0014a
BS0016a
28"
28"
BS0017a