Carefree Travel'r Arms and Canopy User manual

052540-002r4 Printed in USA February, 2007
INSTALLATION MANUAL
TRAVEL'R ARMS AND CANOPY
RV
THIS MANUAL PROVIDES INSTRUCTIONS FOR
ORIGINAL EQUIPMENT MANUFACTURER (OEM), AFTERMARKET INSTALLATIONS AND
ARM UPGRADES FOR CURRENT CAREFREE AND A&E AWNINGS
TABLE OF CONTENTS
Product Overview.......................................................................................................................... 1
Travel'r Patio Awning Specifications: .............................................................................................1
Component Checklist..............................................................................................................................2
Installation .....................................................................................................................................3
Required Pre-Installation Preparation.....................................................................................................3
Installing an Awning Rail.........................................................................................................................4
Assembling the Awning ..........................................................................................................................5
Mounting the Awning..............................................................................................................................6
Switch and Wiring Installation.................................................................................................................8
Securing the Fabric.................................................................................................................................9
Removing the Temporary Assembly Pins...............................................................................................9
Installing the Tractioners.......................................................................................................................10
Attaching the Fascia.............................................................................................................................10

PROPRIETARY STATEMENT
The Travel'r Patio Awning is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The
information contained in or disclosed in this document is considered proprietary to Carefree of Colorado.
Every effort has been made to ensure that the information presented in the document is accurate and
complete. However, Carefree of Colorado assumes no liability for errors or for any damages that result
from the use of this document.
The information contained in this manual pertains to the current configuration of the models listed on the
title page. Earlier model configurations may differ from the information given. Carefree of Colorado
reserves the right to cancel, change, alter or add any parts and assemblies, described in this manual,
without prior notice.
Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado
products only. Any other reproduction or translation of this document in whole or part is strictly prohibited
without prior written approval from Carefree of Colorado.
SAFETY INFORMATION
WARNING
AWARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH,IF NOT AVOIDED,COULD RESULT IN
DEATH OR SERIOUS INJURY AND/OR MAJOR PROPERTY DAMAGE.
CAUTION
ACAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE
PERSONAL INJURY AND/OR PROPERTY DAMAGE.IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES.
NOTE: A note indicates further information about a product, part, or step.
Tip: A tip provides helpful suggestions.
Safety Notes:
•Always disconnect battery or power source before working on or around the electrical system.
•Always wear appropriate safety equipment (i.e. goggles).
•Always use appropriate lifting devices and/or helpers when lifting or holding heavy objects.
•When using fasteners, use care to not over tighten. Soft materials such as fiberglass and aluminum
can be "stripped out" and lose the ability to grip and hold.
Reference Publications located @ www.carefreeofcolorado.com:'
052540-002 Travel'r, Installation Manual
052540-102 Travel'r Arm Extension Installation Supplement
052540-201 Travel'r, Owner's Manual
052540-301 Travel'r, Service Manual
Carefree of Colorado 2145 W. 6
th
Avenue Broomfield, CO 80020
aScott Fetzer company 303-469-3324 ♦www.carefreeofcolorado.com

Carefree of Colorado Installation Manual TRAVEL'R
052540-002r4 1
PRODUCT OVERVIEW
The new Travel'r provides motorized awning comfort with Carefree's standards for looks, strength and
dependability. It is the successful blend of style, quality and economy. The awning is available in two fixed
pitch models.
The awning rollbar and arms are made from light weight, no-rust aluminum. The awning fabric is heavy
weight vinyl.
Travel'r Patio Awning Specifications:
MAXIMUM EXTENSION: 8 foot MAXIMUM LENGTH: 21 feet
FLAT Fixed approximately 6 inches PITCH: STEEP Fixed DROP:approximately 33 inches
Measurement is from centerline of Awning Rail to centerline of rollbar
MOTOR: Power: 10VDC–14VDC Circuit Rating: 20amp motor mounted in arm
POWER SOURCE: Motor and controls are routed and hardwired into the vehicle’s 12V system
EXTEND ACTUATION: Gas Shock
POSITION CONTROL: Motorized roll out/in
CONTROLLER: 3 position, momentary ON, center OFF Switch
COLOR: Frame: White, Black
Canopy: Available in a Variety of fabrics and colors – refer to order sheet
90
o
Typ.
Centerline
of Motorized Arm
Centerline
of Idler Arm
Awning Length
Drill Area for
Lower Cable Routing
Drill Area for
Upper Cable
Routing
TravelR003
Fabric Width
5”
(approx)
5”
(approx)
Awning Rail
= Flat Mounting Surface Area
3 1/2” x 67” - Flat Pitch
3 1/2” x 59 1/2” - Steep Pitch
7”
64 1/4”
Centerline
of Motorized Arm
Steep Pitch ArmFlat Pitch Arm
6” min.
Clearance
from top of
door
14.5” min.
Clearance
from top of door
Drill Area for
Upper Cable
Routing
7”
Drill Area for
Lower Cable Routing
56 1/4”
#2
Mounting
Hole
#2
Mounting
Hole
For Vertical Arm
Placement refer to
“Mounting the Awning”
For Vertical Arm
Placement refer to
“Mounting the Awning”
Figure 1. General Layout.

TRAVEL'RInstallation Manual Carefree of Colorado
2 052540-002r4
COMPONENT CHECKLIST
19 20 2221
56
77
89 1112
Travelr002
17
10
O
WNER
'
S
M
ANUAL
T
RAVEL
'
R
RV
M
OTORIZED
F
IXED
P
ITCH
A
WNING
T
ABLE OF
C
ONTENTS
Introduction........................................................................................................... 2
Operation...............................................................................................................2
EmergencyOperation................................................................................... 3
AwningCare..........................................................................................................4
Fabric Care....................................................................................................4
Mildew.................................................................................................4
Pooling................................................................................................4
ArmCare .......................................................................................................4
MotorMaintenance........................................................................................4
LimitedWarranty...................................................................................................5
CarefreeFabric ExtendedPr otectionPlan ....................................................7
18
Rollbar (ordered seperately) 2134
13 15 16
14
(Switch Kit)
Figure 2. Component Checklist.
;ITEM DESCRIPTION QTY NOTE
A = OEM; B = Aftermarket A B
1 Roll Bar Assembly Ordered Separately 1 1
2 Screw, Hex Washer Head #6 x 3/8 2 2
3 Tractioner 2 2 2
4 Screw, Truss Head, SQ Drive #10 x 5/8 2 2 2
5 Arm Assembly, LH 1 1 1
6 Arm Assembly, RH 1 1 1
7 Fascia 2 2 3
8 Rivet, Moly 3/16 6 6
9 Screw, Lag 1/4 x 1 1/2 10 6
10 Screw, Lag 1/4 x 2 1/2 -- 4
11 Screw, Truss Head, Sq Drive #10 x 5/8 4
12 Screw, Hex Washer Head #6 x 3/8 2 2
13 Top Mounting Bracket 2
14 Screw, Phillips Pan Head #10 x 2 2
15 Nylock Nut #10 2
16 Washer, Plastic #10 8
17 Jumper Cable 1 1 5
18 Owner's Manual 1 1 5
19 Switch, DPDT, Momentary 1 1
20 Switch Plate 1 1
21 Spade Connector, Female, Insulated 4 4
22 Screw #6 x 1/2 4 4
Notes: 1. Awning configuration is specified at time of order, including awning length, fabric, color etc. Check awning
assembly against original purchase order. Arms are configuration specific and are not interchangeable.
2. Screws and Tractioners are furnished with rollbar assemblies equipped with optional Alumaguard.
3. Fascia for the flat pitch is longer than the fascia for the steep pitch arms.
4. Quantity for item 11 = 12 for flat pitch configuration, 8 for steep pitch configuration.
5. Place Jumper Cable (item 15) and Owner's Manual (item16) with RV owner information.

Carefree of Colorado Installation Manual TRAVEL'R
052540-002r4 3
INSTALLATION
REQUIRED PRE-INSTALLATION PREPARATION
1. Park the vehicle on a flat surface and level the unit.
2. IF THIS IS AN UPGRADE FOR A MANUAL PATIO AWNING: follow the awning manufacturer's instructions and
remove the awning from the coach including the roll bar and canopy.
a. Remove all brackets.
b. Plug and seal all mounting holes. The new Travel'r arms may not match the locations of the old
awning arms.
c. Remove the roll bar from the arms and on a flat clean surface, roll the fabric onto the roll bar.
d. If the canopy is equipped with Alumaguard, remove the tractioners and set aside. These will be
reinstalled after the new awning assembly is installed.
3. IF THIS IS AN UPGRADE FOR A ONE-TOUCH AWNING:
a. If the existing installation uses an external wall plug, the installer must furnish the mating plug for
the new motor wires or remove the wall connector and wires. Plug and seal the hole then follow the
standard wiring instructions.
b. Determine the existing wiring configuration:
•Configuration A – Direct connection to switch. Motor wires connect directly to switch through
the wall-mount connector. If the connector is retained (see step a), it is not necessary to
remove the existing switch.
•Configuration B – Control box electronics. A control box is installed between the connector and
switches. Disconnect and remove the existing control boxes, wiring and switches. The system
is replaced with the single switch control.
•Configuration C – Auto Retract –All. Disconnect and remove the existing control boxes, wiring
and switches. The system is replaced with the single switch control. Auto-Retract is not
currently offered for the Travel'r Patio Awning
c. Remove the awning from the coach including the roll bar and canopy.
d. Remove all brackets.
e. Plug and seal all mounting holes. The new arms may not match the locations of the old awning
arms.
f. Remove the roll bar from the arms and on a flat clean surface, roll the fabric onto the roll bar.
g. If the canopy is equipped with Alumaguard, remove the tractioners and set aside. These will be
reinstalled after the new awning assembly is installed.
4. For upgrades, follow the instructions for aftermarket installations.
5. Check where the awning arms will be installed. The arms fit snug to the side of the vehicle and must not
cover or interfere with exhaust vents, lights etc.
6. If there is an awning rail installed, check that the awning rail runs the full length of the awning. Please
refer to the note under "Installing an Awning Rail" before proceeding.
7. Refer to the important note on page 6 about the required positioning of the centerline of the roll bar.
8. For the bottom 3 mounting holes: if mounting into structure, use the 1/4 x 1 1/2 screws; if not attaching
into structure, use the furnished moly rivets.
NOTE: The upper mounting holes (all configurations) MUST attach into structure using the screws
provided.
OEM Installations: If structural backing is not available for the upper mounting holes, it will
be necessary to use the aftermarket upper arm mounting bracket so that the upper brackets
can mount into the structural members at the roof line.

TRAVEL'RInstallation Manual Carefree of Colorado
4 052540-002r4
INSTALLING AN AWNING RAIL
NOTE: For canopies WITHOUT Alumaguard or Uniguard: If the vehicle already has a full-length
awning rail installed, skip to step 5. The awning rail and arms must be positioned so that any
existing trim does not interfere with the awning arm when in the closed position.
For Alumaguard and Uniguard installations: If the existing awning rail is incorporated into
the coach trim or a drip rail, it will be necessary to mount a standard awning rail flat on the
coach wall. The awning rail and arms must be positioned so that any existing trim does not
interfere with the Alumaguard or Uniguard's "Flex Connect" or the awning arm when in the
closed position.
Standard Awning Rail
Mounted to Coach Wall
Flex Connect Must Be
Flat When the Awning
is Closed
UNIGUARD
E0050
Standard Awning Rail
Mounted to Coach Wall
ALUMAGUARD
Coach WallCoach Wall
Figure 3. Fabric Wrap Positioning.
1. Determine the optimum positioning of the awning so that the arms will not interfere with the door frame or
light fixtures. The centerline of the awning rail should be above the door opening a minimum of 6" for vinyl
and 7" for Alumaguard/Uniguard. After determining mounting position, mark the position with a chalk
line.
2. Awning rail must be level.
3. Seal the back of the rail with silicone sealant or putty tape.
4. Align the awning rail onto the wall and secure with #10 x 3/4” screws.
Use all the attach holes in the rail.
CAUTION
MAKE SURE THE SCREWS ARE SECURELY MOUNTED TO THE STRUCTURAL FRAME
OF THE VEHICLE.
5. Use a screwdriver to spread open one end of the awning rail on the
installation side.
6. File any sharp edges or burrs from the end of the rail. This will help
protect the awning fabric from damage during installation.
7. Spray inside the awning rail track with a dry silicone lubricant.
Spread open
the end of the
awning rail
T0012a
Figure 4. Adjusting the
Awning Rail.

Carefree of Colorado Installation Manual TRAVEL'R
052540-002r4 5
STOP – If using the optional arm extension for mounting, follow the directions for "Assembling the Awning" and
"Mounting the Awning" in Installation supplement 052540-102 - "Travel'r Arm Extension".
ASSEMBLING THE AWNING
1. Decide on the location of the switch to determine the cable routing.
2. If the motor cable is to be routed through the RV wall at the bottom of the arm, slip the cable through
the slot at the bottom of the track (refer to Figure 10). Go to step 4.
3. If the motor cable is to be routed through the RV wall at the top of the arm:
3.1 Remove the plastic wrap at the top of the motorized arm. Partially open the arm being careful to
not let the arm extend more than 6”.
NOTE: The arm is under tension from the gas shock located in the arm.
3.2 Pull the motor cable from the back of channel and out the hole in the top of the channel.
3.3 Close the arm.
3.4 Secure the top of the arm in the closed position using a plastic wrap or equivalent.
4. For Aftermarket and Upgrade Installations:
On each arm attach the top mounting bracket to the
channel using the screw, nut and washers as shown.
5. Align the roller assembly with the end cap on the
motorized arm assembly. Rotate the end cap until
the slot in the cap aligns with the empty slot in the
roller assembly, and then press the roller assembly
fully into the cap. The end cap must seat squarely
over the end of the roller assembly when complete.
NOTE: The roller assembly must be oriented with the fabric going over the roller toward the
mounting surface.
6. Secure the end cap to the roller assembly using two #10 square-drive screws.
7. Repeat steps 5 and 6 to attach the non-motorized arm assembly to the roller assembly.
Roll Bar
Assembly
End Cap
#10 x 5/8 Screw
End Cap
#10 x 5/8 Screw TravelR004
Align Slots Align Slots
Figure 6. Assembling the Awning.
CAUTION
DURING ASSEMBLY AND INSTALLATION,THE ARM ASSEMBLIES MUST REMAIN PERPENDICULAR TO THE ROLLER
ASSEMBLY.FAILURE TO HANDLE THE ARM ASSEMBLIES CAREFULLY CAN BEND THE DRIVE SHAFT.
Top Mounting
Bracket
#10 Plastic Washer
(4 per bracket)
#10 x 2 Screw
#10 Nylock Nut
TravelR022
Figure 5. Aftermarket Top Mounting Bracket.

TRAVEL'RInstallation Manual Carefree of Colorado
6 052540-002r4
MOUNTING THE AWNING CAUTION
IT IS RECOMMENDED THAT AT LEAST THREE PEOPLE INSTALL THE AWNING DUE TO ITS SIZE AND WEIGHT.
(Refer to the General Layout in Figure 1 on page 1.)
1. Check the location the awning is to be mounted. Ensure that the awning will not interfere with other
equipment on the vehicle, such as a slide out room, light fixtures, exhaust vents etc.
2. On the awning rail, mark the location of the centerline of the motorized arm assembly.
3. Unroll the canopy one wrap.
NOTE: While the awning fabric is fairly robust, care must be taken not to snag it on the awning rail.
4. With one person holding each arm, the third person should thread the polyrod (the plastic rod on the
edge of the fabric) into the awning rail, starting at one end. Carefully move across the vehicle, gently
pulling the fabric into the rail, until the awning is in the pre-determined location.
5. Position the motorized arm on the coach:
•For All Standard Configurations:
Align the center of the motorized arm with the centerline
marked in step 2. Butt the top of the rear channel
against the awning rail as shown in Figure 7.
•For Custom Configurations with Shortened Rear
Channel Only: (refer to Figures 1 and 7)
Measure-down from the centerline of the awning rail for
the #2 mounting hole.
Flat Pitch Arm: 63 " ± 1/4"
Steep Pitch Arm: 55 " ± 1/4"
6. Align the #2 mounting hole of the motorized arm with the location marked above. The arm assembly
must be perpendicular to the awning rail.
IMPORTANT NOTE: for Uniguard and Alumaguard installations, the centerline of the roll bar must
be 3/4" ± 1/4" above the centerline of the awning rail. If the arm cannot be positioned as
shown and meet this requirement because of trim below the awning rail, the installer must
remove the trim where the arms mount or install a new awning rail below the trim.
7. Drill a 5/32” hole through the #2 mounting hole and attach the motorized arm using a 1/4 x 1 1/2” lag screw.
NOTE: For the bottom 3 mounting holes: when attaching into structure, use 1/4 x 1 1/2 screws; if
not attaching into structure, use the furnished moly rivets. Moly rivets require a 3/16" hole
in place of the 5/32" pilot hole.
The upper mounting holes (all configurations) must be attached into structure using the
screws provided.
OEM Installations: If structural backing is not available for the upper mounting holes, it will
be necessary to use the aftermarket top brackets to attach into the structural members at
the roof line.
Travelr012
or
Figure 7. Vertical Arm Positioning.

Carefree of Colorado Installation Manual TRAVEL'R
052540-002r4 7
8. Confirm that the arm is perpendicular to the
awning rail, attach the arm through the #1
mounting hole (shown in Figure 8) using a 5/32”
pilot hole and a 1/4 x 1-1/2” lag screw.
9. Position the roller assembly so that it is
perpendicular to the motorized arm assembly.
Position the non-motorized arm perpendicular to
the roller assembly.
10. Drill a 5/32” hole through the #2 mounting hole
and attach the non-motorized arm using a 1/4 x
1 1/2” lag screw.
11. Check the alignment; the arm assembly must be
perpendicular to the roller assembly. When the
alignment is correct, drill and attach the arm
through the #1 mounting hole (shown in Figure
8) using a 5/32” drill bit and a 1/4 x 1-1/2” lag
screw.
12. Hold the awning closed and carefully remove the
plastic wraps at the top of the arms. The awning
will open a few inches.
13. Open the awning about 18” or until the top
mounting holes on the arms are visible. To open
13.1 Cap the exposed end of the wires from the motor cable to
avoid grounding or shorting. These must remain capped
and detached from the switch when using the emergency
terminals.
13.1 Attach the supplied jumper cables to the emergency terminals
located on the back of the motorized head.
13.2 Connect the other ends of the jumper leads to a 12V
source (i.e. drill battery). If the awning does not begin to
move, reverse the leads.
14. Drill 5/32" pilot holes for the upper mounting holes and the #3 lower mounting hole for each arm.
15. For Aftermarket configurations:Attach the upper mounting bracket using 2 ea 1/4 x 2 1/2 lag screws.
Attach the #3 lower mounting hole with a 1/4 x 1 1/2 lag screw or moly rivet.
16. For OEM configurations:Attach the upper mounting holes using 2 ea 1/4 x 1 1/2 lag screws. Attach the
#3 lower mounting hole with a 1/4 x 1 1/2 lag screw or moly rivet.
Upper Mounting Holes
(Arm Extended Out)
Lower Mounting Holes
#1 Mounting Hole
#2 Mounting Hole
OEM Mounting Holes
1/4 x 1 1/2 Screws Only
TravelR005
#3 Mounting Hole
OEM
Configuration Aftermarket Configuration
Aftermarket Mounting Holes
1/4 x 2 1/2 Screws Only
For #1, 2 and 3 use
1/4 x 1 1/2 Screws
or
3/16 Moly Rivets
Figure 8. Arm Mounting Hole Locations.
TravelR010c
Emergency
Terminals
RH Motor Head
Figure 9. Emergency Terminals.

TRAVEL'RInstallation Manual Carefree of Colorado
8 052540-002r4
SWITCH AND WIRING INSTALLATION CAUTION
ALWAYS DISCONNECT THE VEHICLE BATTERY AND ELECTRICAL SOURCES BEFORE WORKING WITH THE
ELECTRICAL WIRING AND COMPONENTS.
Notes: 1. Failure to follow the wiring instructions in this publication may void the motor warranty.
2. DO NOT wire two or more motors to one switch—No parallel wiring.
3. All wiring must conform to NEC (National Electrical Code) and local codes.
1. Determine the final location of the switch.
NOTE: If the distance from point of entry to the switch location
is greater than 32", the installer must furnish a splice
between the motor cable and switch location.
2. FOR ONE-TOUCH UPGRADES:
2.1 If the external wall plug has been removed and sealed go
to step 3.
2.2 If using the wall plug, measure the motor cable from the
arm to the plug. Trim the wire and terminate with an
installer furnished mating connector. Attach the new
connector to the wall plug and proceed to step 12.
3. For installations using the cable with a direct connection to
the switch (no external plug).
3.1 (refer to Figure 10) Drill a 5/16” hole through the
vehicle wall for the motor cable.
3.2 Route the cable through the hole to the switch location.
3.3 Seal the cable and hole using a silicone sealant.
3.4 Go to step 5.
4. At the switch panel location, use a hole saw (1 3/4"
minimum, 2 1/4" maximum) to cut a hole through the
mounting surface.
5. Route the motor cable through the hole and terminate the
wires with spade connectors.
6. Push the switch into the faceplate until the locking tabs click into place behind the faceplate.
7. (Refer to
Figure 12) Connect the motor wires to the switch as shown.
8. Run a 12 gauge wire (never use less than 14 gauge) from the power distribution panel (auxiliary battery circuit)
or equivalent. The circuit should be protected by a 20 amp fuse.
NOTE: Minimum wire length and maximum wire size should be used to assure adequate voltage.
9. Run a wire to chassis ground. Suitable ground would be the vehicle chassis or conductive structure
connected to the chassis.
10. Route the two new wires through the hole and terminate with spade connectors. Connect to the switch.
11. Carefully push the wires and switch into the mounting hole, then attach the switch plate assembly using
four (4) #6 x 1/2” screws.
12. Restore vehicle power and test the awning operation.
NOTE: If the awning operates opposite the switch markings (extends when retract is pushed);
reverse the red and black motor wires on the back of the switch.
TravelR006
Top of Channel Routing
Bottom of Channel Routing
O 5/16” Hole
Motor Cable
Motor Cable
O 5/16” Hole
Figure 10. Cable Pass-thru Drill Pattern.
TravelR021
O 1 3/4” Minimum
O 2 1/4” Maximum
#6 x 1/2 Screw
(qty: 4)
Figure 11. Switch Installation.

Carefree of Colorado Installation Manual TRAVEL'R
052540-002r4 9
TravelR008b
RETRACT
•
EXTEND
•
Carefree of Colorado
Front Rear
Black Red
Ground
+12VDC
Motor Wires
LN
L
N
Black Black
Red Red
Detail A
Wall Mount Connector
A
MBlack
Red
Figure 12. Switch and Wiring.
SECURING THE FABRIC
1. Roll the awning in and out several times to make sure that the fabric is square on the rollbar.
2. Secure the canopy using one, #6 x 3/8" hex head screw at both sides of the awning.
Fabric Alumaguard
1"
#6 x 3/8
Screw
Polyrod
E0014
Fabric
1"
#6 x 3/8
Screw #6 x 3/8
Screw
Awning Rail
Awning RailAwning Rail Polyrod
Uniguard
Soft Connect
Figure 13. Securing the Fabric.
2.1 For vinyl awnings, place screw through awning rail, polyrod and canopy approximately 1” in from
the end of the fabric.
2.2 For Uniguard awnings, place screw through awning rail, polyrod and the soft connect material
approximately 1" in from the end of the fabric.
2.3 For Alumaguard awnings, place screw on the outer edge of the Alumaguard (not through the
Alumaguard).
REMOVING THE TEMPORARY ASSEMBLY PINS
2 pins are inserted into the back of the left (idler) head for lateral stability
during installation. Using a pair of pliers, remove and discard both pins.
NOTE: The awning will temporarily operate with the pins in place;
however, for long term use the pins must be removed.
Remove these
2 Pins
TravelR011
Figure 14. Removing the Assembly
Pins.

TRAVEL'RInstallation Manual Carefree of Colorado
10 052540-002r4
INSTALLING THE TRACTIONERS
The tractioners are used with the alumaguard metal fabric wrap and recommended for vinyl fabrics with Uniguard.
1/4" Gap
A
A
View A-A
(Uniguard w/ Vinyl Fabric)
Position Tractioner under
Alumaguard/Uniguard
Keeper
E0058
1/4" Gap
Alumaguard or
Uniguard
View A-A
(Alumaguard)
Place Screw
Between Slots
on Roller
Place Screw
Between Slots
on Roller
Figure 15. Installing the Alumaguard Tractioner.
1. Partially extend the awning until the Alumaguard/Uniguard is extended as shown.
2. Unlock the keeper and wrap the tractioner around the roller tube.
3. Position the tractioner under the Alumaguard/Uniguard with a 1/4” gap between Alumaguard and
tractioner. Lock the keeper.
4. Repeat for the other end of the rollbar.
5. Extend the awning to verify that the tractioners are lifting the metal wrap up and over the roller
assembly.
6. To secure the tractioner, drill a 1/8” hole through the tractioner and rollbar, roughly center the hole
between two slots of the rollbar.
7. Secure with one (1) #10 square drive screw.
ATTACHING THE FASCIA
The fascia fits between the two lower struts of the lower arm.
1. If open, close the awning.
2. On the outer channels use a non-permanent method of
marking and mark the bottom of the inner channel. Repeat for
both arms.
3. Open the awning.
4. From behind, slip the fascia between the outer channels of the
lower arm. Align the mounting slots of the fascia with the
mounting holes in the outer channels.
5. Attach using the #10 x 5/8 square-drive truss head screws
provided.
6. Use the slots to adjust the position of the fascia to provide
clearance for the arms to close. The top of the fascia should
be approximately 1/8" below the marks made in step 2.
NOTE: The fascia for the flat pitch configuration uses 4
screws; the fascia for the steep pitch uses 2.
#10 x 5/8
Truss Head Screw
qty: 4 flat pitch
qty: 2 steep pitch
TravelR001
Facia
End Cap
Mark Bottom of
Inner Channel
Inner Channel
Outer Channel
Figure 16. Attaching the Fascia.