Carimali BlueDot User manual

MAINTENANCE MANUAL
Translation of original instructions

1
GENERAL INDEX
1 INTRODUCTION ..........................................1.1
1.1 SAFETY SPECIFICATIONS ......................... 1.1
1.1.1 Personal protective equipment (PPE) ..... 1.3
1.2 RESIDUAL RISKS ........................................ 1.3
1.3 NECESSARY TOOL SET ............................. 1.4
1.4 CONSUMABLES / ACCESSORIES ............. 1.4
 ............ 1.6
2 DESCRIPTION OF THE MACHINE ............. 2.1
2.1 CONTROL PANEL........................................ 2.2
2.2 MACHINE CONFIGURATIONS.................... 2.2
2.3 OPTION........................................................ 2.8
2.4 ADDITIONAL UNITS .................................. 
2.5 MACHINE IDENTIFICATION...................... 
2.5.1 Machine version logic coding ................ 2.11
2.6 TECHNICAL FEATURES............................ 2.12
2.6.1 Overall dimensions ................................ 2.12
2.6.2 Test report of energy consumption ........ 2.13
2.6.3 Electric variants ..................................... 2.13
2.7 TRANSPORT, STORAGE, AND
DISPOSAL.................................................. 2.14
3 INSTALLATION ............................................3.1
3.1 FIRST INSTALLATION AND START-UP....... 3.2
3.1.1 Positioning of the machine ...................... 3.2
3.1.2 Connection of the machine
to the power mains .................................. 3.3
3.1.3 Connection of the machine
to the water mains ................................... 3.3
  .............................. 3.4
3.1.5 Milk circuit connection ............................. 3.7
3.1.6 Software settings ..................................... 3.8
3.2 JOLLY VERSION (WT+WM) ...................... 3.12
3.2.1 Passage from the water mains (WM)
to the tank (WT)..................................... 3.12
3.2.2 Passage from the tank (WT)
to the water mains (WM) ....................... 3.15
3.3 DRAINAGE SYSTEM ................................. 3.17
3.4 ELECTRONIC BOARDS,
FUSES, AND WIRING DIAGRAM .............. 3.18
  .............. 3.18
3.4.2 Switching power supply unit
 .................... 3.19
3.4.3 Switching power supply unit
 .......... 3.19
3.4.4 Fuse diagram......................................... 3.19
 ........... 
3.4.6 Additional board 2nd group
.................................... 3.21
  .... 3.21
3.4.8 Dispensing compartment
......... 3.22
 ............................. 3.22
  ................... 3.23
3.4.11 Wiring diagram POWER OUT ............... 3.24
3.4.12 Wiring diagram INPUT / OUTPUT
UTILITIES LOGIC BOARD.................... 3.25
3.5 HYDRAULIC DIAGRAMS........................... 3.26
3.5.1 Version Espresso + Instant
products (E+1M).................................... 3.26
3.5.2 Version Fresh Brew + Instant
products (F + 1M) .................................. 3.27
3.5.3 Version Espresso +
Fresh Brew (EF + 1M) ........................... 3.28
3.6 VALVE LAYOUT ......................................... 3.29
3.6.1 Version Espresso + Instant
products (E) ........................................... 3.29
3.6.2 Version Fresh Brew +
Instant products (F) ............................... 
3.6.3 Version Espresso + Fresh Brew (EF) .... 3.31
3.6.4 Relief valves .......................................... 3.32
4 DISASSEMBLY AND
CLEANING PROCEDURES.........................4.1
4.1 SERVICE MODE .......................................... 4.2
4.2 DISCONNECTION OF
ELECTRIC WIRING...................................... 4.2
4.3 DISCONNECTION OF HYDRAULIC
HOSE LINES ................................................ 4.2
4.4 MACHINE PANELS ...................................... 4.3
4.4.1 Outer cleaning of the machine................. 4.3
4.4.2 Panel removal
for accessing the machine....................... 4.3
4.5 COFFEE / INSTANT PRODUCTS
CONTAINERS .............................................. 4.4
4.5.1 Disassembly of coffee/instant
products containers ................................. 4.4
4.5.2 Cleaning of coffee/instant
products containers ................................. 4.5
4.6 ESPRESSO UNIT......................................... 4.6
4.6.1 Semi-automatic cleaning
of the Espresso unit................................. 4.6
4.6.2 Cleaning Light ES.................................... 4.9
4.6.3 Manual cleaning of the Espresso unit.... 4.11
4.7 FRESH BREW UNIT .................................. 4.16
4.7.1 Semi-automatic cleaning
of the Fresh Brew unit ........................... 4.16
4.7.2 Cleaning Light FB .................................. 4.19
4.7.3 Disassembly of the Fresh Brew unit ...... 4.21
4.8 MILKER UNIT............................................. 4.23
4.8.1 Cleaning of Milker circuit ....................... 4.23
4.8.2 Milker disassembly ................................ 4.26
4.8.3 Milker cleaning....................................... 4.27
4.9 INSTANT PRODUCTS MIXER UNIT.......... 4.29
4.9.1 Mixer automatic cleaning....................... 4.29
4.9.2 Instant products Mixer disassembly ...... 4.31
4.9.3 Instant product Mixer cleaning............... 4.32
.......................................... 4.33
  ......................... 4.33
  ............................. 4.33
  ....................... 4.34

2
4.11 DESCALING OF THE BOILER
AND THE THERMOBLOCK ....................... 4.37
4.11.1 Descaling of the machine
version with tank.................................... 4.37
4.11.2 Descaling of the machine
version water connection....................... 4.37
4.12 AIR-BREAK ................................................ 4.38
4.12.1 Air-Break disassembly........................... 4.38
4.13 BOILER EMPTYING................................... 
5 PROGRAMMING..........................................5.1
5.1 ACCESS LEVELS WITH PASSWORD ........ 5.2
5.2 ACCESSIBLE FUNCTIONS
ACCORDING TO LEVEL/PASSWORD........ 5.2
5.3 GENERAL DESCRIPTION OF
THE BUTTON FUNCTIONS......................... 5.4
5.4 PASSWORD ENTRY.................................... 5.4
5.5 DOSE SETTING........................................... 5.5
5.5.1 Test doses ............................................. 5.11
5.6 SYSTEM MANAGER.................................. 5.16
5.6.1 System Clock programming .................. 5.17
5.6.2 Display regulation .................................. 5.19
  ........................... 5.19
5.6.4 Cup station ............................................ 5.23
5.6.5 Height / presence cup............................ 5.24
5.6.6 Machine parameters.............................. 5.25
5.6.7 Boiler Empty .......................................... 5.29
5.6.8 Boiler Fill................................................ 
5.6.9 Change Password ................................. 5.32
 ........................................... 5.33
5.6.11 Calibration ............................................. 5.35
5.6.12 GSM service .......................................... 5.36
5.7 INFO RESET .............................................. 5.37
5.7.1 Read doses data ................................... 5.38
5.7.2 System data........................................... 5.42
5.7.3 Restore default ...................................... 5.43
5.7.4 Reset counters ...................................... 5.45
5.8 DOSES COUNTERS .................................. 5.46
5.9 BACKUP (Saving/loading the
doses on a micro SD card) ......................... 5.48
5.9.1 Save doses............................................ 5.48
5.9.2 Load Doses ........................................... 5.49

FROM MICRO SD ...................................... 5.51
  ........................ 5.51
 
application program ............................... 5.51
 ................... 5.52
 ......... 5.53
5.11 PC INTERFACE "BLUEDOT MANAGER".....5.53
6 MAINTENANCE ...........................................6.1
6.1 RECOMMENDATIONS
FOR PREVENTIVE MAINTENANCE ........... 6.1
7 TROUBLESHOOTING .................................7.1
7.1 HOW TO DETECT AN ERROR.................... 7.2
7.2 DEFINITION OF ERRORS
AND ALARM LEVELS .................................. 7.3
7.3 ESPRESSO UNIT ERRORS ........................ 7.4
7.4 FRESH BREW UNIT ERRORS .................... 7.8
7.5 STEAM ERRORS....................................... 
7.6 HOT WATER ERRORS .............................. 
7.7 MISSING COFFEE ERRORS..................... 7.11
7.8 HIGH-LEVEL GENERAL ERRORS ............ 7.12
7.9 MEDIUM-LOW LEVEL
GENERAL ERRORS .................................. 7.15

3
REvISION OF THE MANUAL DATE CHANGES
  First edition
  Chapter 2
Chapter 5

4

1.1
1 INTRODUCTION
1.1 SAFETY SPECIFICATIONS
Before proceeding with installation, use and maintenance of the machine, the operator is
held to read and fully understand the contents of this manual.
The machine is intended for professional use. Always strictly follow the instructions contai-
ned in this manual and keep it in a safe, dry place for future reference.
The weighted, equivalent sound pressure level is below 70 dB.
After having unpacked the machine, verify its integrity. In case of damage or doubts about
the packaging content, contact the Service Centre.
Handle the machine with care to prevent the risk of impacts or falls that may cause dama-
ge.
NOTE
Keep packaging parts (box, inner pro-
tections, etc.) out of reach of children sin-
ce they are potentially dangerous. Do not
dump those parts into the environment,
but dispose them according to applicable
regulations.
1.1 SAFETY SPECIFICATIONS ...............................................................................1.1
1.1.1 Personal protective equipment (PPE) ............................................................... 1.3
1.2 RESIDUAL RISKS ..............................................................................................1.3
1.3 NECESSARY TOOL SET ...................................................................................1.4
1.4 CONSUMABLES / ACCESSORIES ...................................................................1.4
1.4.1 InstallationoflterCARIpure100...................................................................... 1.6

1.2
This symbol on the product or on the packaging indicates that the product shall not be
treated as household waste, as it shall be delivered to an authorised waste collection point
for recycling of electric and electronic devices.
For more detailed information about recycling of this product, contact the local authority,
the local waste disposal service.
Do not position the machine in close proximity of water jets or heat sources. Avoid the
direct contact with water or other liquids also during cleaning.
Do not expose the machine to weather conditions (sun, rain, etc.).
Before plugging the machine in, make sure the power switch is on “0” position. For electric
safety of the machine, it is necessary to provide a grounding system complete with a resi-
dual current circuit breaker (max IDN = 30mA). Before connecting the device, make sure
the data on the plate correspond to the power mains. The Manufacturer declines any lia-
bility for failure to comply with the above or for damages caused by the failure to properly
ground.
Unroll the power cord for its entire length to prevent the risk of dangerous overheating.
The electric system must be equipped with an omnipolar switch, in compliance with the
applicable safety regulations, with contact opening gap and allowing the complete discon-
nection in the conditions of the overvoltage category III.
Unplug the machine for any intervention of routine maintenance or checking.
WARNING
Do not pull the power cord to unplug the
machine from the electric socket.
Removethewatertankfromthemachinewhenitistobelledorforanyotherchecking
operation.
Never touch the hot parts of the machine.
Never touch the machine when hands or other body parts are wet.
Never immerse the machine in water.
The machine delivers high-temperature drinks. Avoid the risk of burns.
The Manufacturer declines any liability for damage to things and/or persons arising from
an improper use of the machine and/or an incorrect maintenance.
In case of fault or malfunctioning of the machine, switch it off and unplug.
In case of power cord damage, have it replaced to prevent any risk.
In case the machine is not used any longer, render it inoperative.

1.3
NOTE
THE LATEST VERSION OF THE MANUAL CAN BE ACCESSED BY REGISTERING IN
THE AREA RESERVED TO CUSTOMERS OF THE OFFICIAL CARIMALI WEBSITE.
TheManufacturerreservestherighttocarryouttechnicalandaestheticmodicationsto
the machine and/or this manual for manufacturing or sales reasons without obligation to
update the previous versions.
Owing to the above, some pictures contained in this manual may slightly differ from the
actual product.
1.1.1 Personal protective equipment (PPE)
ATTENTION
Always wear the PPE in the course of the maintenance procedures.
Protective gloves
Protective goggles
1.2 RESIDUAL RISKS
The Manufacturer pre-sets all necessary measures to ensure operator’s safety when using
the machine.
Anyway, some inconveniences may occur in certain conditions and/or situations. The cau-
ses may be:
●Operator not suitably trained and/or experienced.
●Machine misuse.
●Use of foodstuffs close to their expiry date or already expired.
● Useofnon-certiedfoodstuffs.
●Use of non-original spare parts.
● Unauthorizedmodicationsonthemachine.
●Improper maintenance of the machine.
ATTENTION
Always be very careful during the maintenance procedures with the machine connected
to the mains.

1.4
Code Image Description
Flat head screwdriver
Pliers
Hex wrench
Torx wrench
06.00136 Milker cleaner CARIMALI
(measuring cup supplied)
Icon Description
Phillips screwdriver
1.3 NECESSARY TOOL SET
1.4 CONSUMABLES / ACCESSORIES
06.00133 Cleaner CARIMALI (tablets)

1.5
Code Image Description
95.05205 Watertanklter.
Iftted,replaceitevery2-3months
(approximately 100 litres). For further de-
tails,refertothespecicdocumentation.
37.05324 Adapterforwatertanklter.
87.00173 TanklteradapterO-ring.
95.00678 Brush for machine cleaning.
95.01806 Brush for machine cleaning.
NOTE
THE MACHINE CAN BE INTERFACES
WITH THE PC THROUGH A SPECIFIC
SOFTWARE.
FOR FURTHER DETAILS, REFER TO
THE SPECIFIC DOCUMENTATION.

1.6
NOTE
THIS PROCEDURE REFERS ONLY TO
THE MACHINE EQUIPPED WITH TANK.
 1.4.1 InstallationoflterCARIpure100
ATTENTION
Carry out the procedure with the machine
off and the power cable disconnected.
A
B
CATTENTION
Check the position and the conditions
of the O-ring (37.05324) inside the lter
adapter.
InsertthelterCARIpure100intotheadap-
ter inside the tank.
Fill the tank with water up to the MAX level,
close and insert it into the machine.
NOTE
Once having inserted the adapter, always
use the lter for the correct indication of
empty tank.

2.1
2 DESCRIPTION OF THE MACHINE
NOTE
The machine is modular and can be set up according to custo-
mer’s requirements. The main components are listed below.
2.1 CONTROL PANEL..............................................................................................2.2
2.2 MACHINE CONFIGURATIONS..........................................................................2.2
2.3 OPTION..............................................................................................................2.8
2.4 ADDITIONAL UNITS ........................................................................................2.10
2.5 MACHINE IDENTIFICATION............................................................................2.10
2.5.1 Machine version logic coding ...........................................................................2.11
2.6 TECHNICAL FEATURES..................................................................................2.12
2.6.1 Overall dimensions .......................................................................................... 2.12
2.6.2 Test report of energy consumption .................................................................. 2.13
2.6.3 Electric variants ............................................................................................... 2.13
2.7 TRANSPORT, STORAGE, AND DISPOSAL ....................................................2.14
General description of the machine
Door lock
Fresh milk inlet
Drink dispensing
capacitive touchpad /
Menu
Lower front door
Drip tray
Cup support grid
Hot water spout
Dispensing nozzles
Upper front door
Aroma Fan (optional)
Product containers
TFT display

2.2
2.1 CONTROL PANEL
2.2 MACHINE CONFIGURATIONS
Brewer Fresh Milk G S X Water supply
ESPRESSO BREWER
BlueDot E 0M 1G 0S 0X WT - WM - WJ
BlueDot E 0M 1G 2S 2X WT - WM - WJ
BlueDot E 0M 2G 2S 2X WT - WM - WJ
BlueDot E 1M 2G 0S 0X WT - WM - WJ
BlueDot E 1M 1G 2S 2X WT - WM - WJ
BlueDot E 1M 2G 2S 2X WT - WM - WJ
BlueDot E 1M 1G 3S 2X WT - WM - WJ
BlueDot E 0M 1G 3S 2X WT - WM - WJ
FRESH BREWER
BlueDot F 0M 2G 0S 0X WT - WM - WJ
BlueDot F 0M 1G 2S 2X WT - WM - WJ
BlueDot F 0M 2G 2S 2X WT - WM - WJ
BlueDot F 1M 2G 0S 0X WT - WM - WJ
BlueDot F 1M 2G 2S 2X WT - WM - WJ
ESPRESSO + FRESH BREWER
BlueDot EF 0M 2G 0S 0X WM
BlueDot EF 1M 2G 0S 0X WM
TEA BREWER
BlueDot T 0M 0G 4S 2X WT - WM - WJ
ESPRESSO + TEA BREWER
BlueDot ET 0M 2G 2S 0X WM
BlueDot ET 1M 2G 2S 0X WM
Legend:
E: Espresso brewer
F: Fresh Brewer
T: Tea Brewer
EF: Espresso brewer
+ Fresh Brewer
ET: Espresso brewer
+ Tea Brewer
M: Milk
S: Instant products
/ Tea containers
G: Grinder
X: Mixer
WT: Water tank
WM: Water con-
nection
WJ: Jolly water supply
Espresso
Long Coffee
Cappuccino
Long espresso
Coffee creme
Medium filter
Coffee
11:25 |19 Febbraio 2015
Enjoy Your Drink !45° 11:25 |19 Febbraio 2015 Enjoy Your Drink !45° 11:25 |19 Febbraio 2015 Enjoy Your Drink !45° 11:25 |19 Febbraio 2015 Enjoy Your Drink !45° 11:25 |19 Febbraio 2015 Enjoy Your Drink !45° 11:25 |19 Febbraio 2015 Enjoy Your Drink !45° 11:25 |19 Febbraio 2015 Enjoy Your Drink !45° 11:25 |19 Febbraio 2015 Enjoy Your Drink !45° 11:25 |19 Febbraio 2015 Enjoy Your Drink !45° 11:25 |19 Febbraio 2015 Drink setting45°
Select buttons
Page options
Home
Previous page
Conrm
Information bar
Select buttons
Hot water select button
Next page

2.3
Version Espresso “E” + instant products (Tank or water connection or Jolly)
Version Fresh Brew “F” + instant products (tank or water connection or Jolly)
Coffee bean
containers
Coffee bean
containers
Coffee grinder
Espresso unit
Grounds
drawer
Instant product
container
Milker
Instant product
container
Mixer 2
Mixer 1
Water tank
1 2 2 1
1 2 1
Coffee bean
containers
Coffee grinder
Fresh Brew unit
Grounds
drawer
Instant product
container
Milker
Instant product
container
Mixer 2
Mixer 1
Water tank

2.4
Versione Tea (Serbatoio o attacco idrico o Jolly
Version Espresso + Fresh Brew “EF” (with water mains only)
2 1
Coffee bean
containers
Coffee grinder
Espresso unit
Grounds drawer
Espresso unit
Milker
Coffee bean
containers
Coffee grinder
Fresh Brew unit
Grounds drawer of
Fresh Brew unit
1 52 7
Instant product
container
Instant product
container
Fresh Brew unit
Grounds
drawer
Instant product
container
Instant product
container
Mixer 2
Mixer 1
Water tank

2.5
Version Espresso + Tea “ET” (with water mains only)
Version Espresso (Tank or water connection or Jolly)
Espresso unit
1
Coffee bean
containers
Coffee grinder
Espresso unit
Grounds drawer
Espresso unit
Instant product
container
Milker
Instant product
container
Fresh Brew unit
Grounds drawer of
Fresh Brew unit
1 2 1
Coffee bean
containers
Coffee grinder
Grounds drawer
Espresso unit
Water tank

2.6
Version Espresso “E” + instant products (Tank or water connection or Jolly)
Version Espresso (Tank or water connection or Jolly)
2 1
Coffee bean
containers
Coffee grinder
Espresso unit
Grounds drawer
Espresso unit
Milker
Coffee bean
containers
Coffee grinder
Water tank
Instant product
container
Coffee bean
containers
Coffee grinder
Espresso unit
Grounds
drawer
Instant product
container
Milker
Instant product
container
Mixer 2
Mixer 1
Water tank
1 2 3 1

2.7
Version Espresso “E” + instant products (Tank or water connection or Jolly)
Instant product
container
Coffee bean
containers
Coffee grinder
Espresso unit
Grounds
drawer
Instant product
container
Instant product
container
Mixer 2
Mixer 1
Water tank
1 2 3 1

2.8
NOTE
For further details, refer to the specic description paragraphs.
2.3 OPTION
+
Water Mains connection
CariPure 100 Water Filter (100l)
Cup Station
MaxSave Energy Saving
Water Jolly (water tank + mains connection)
Premium Grinder Set Up
Cup Size & Presence Sensor
Aroma fan