Carl Goldberg Products Eagle 2 User manual

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Congratulations on choosing the Eagle 2 ARF! This aircraft has been carefully engineered to pro-
vide you with all the terrific flight characteristics of the Goldberg Eagle 2 kit, a plane that has helped
thousands of R/C pilots earn their wings. Your Eagle 2 ARF's sure-footed ground handling, superb
stability, and super-slow landings will help make your early attempts at R/C flying successful. But
first, take the time to read carefully through this booklet. It will speed the assembly process, help
ensure that the plane you take to the field performs properly, and will increase your understanding of
the challenging and fun sport of R/C flying.
EAGLE 2 ARF
CARL GOLDBERG PRODUCTS, LTD.
P.O. Box 88 Oakwood GA 30566 Phone #[phone] Fax # [phone] www.carlgoldbergproducts.com
© Copyright 1999 Carl Goldberg Products LT.
WARNING
A radio-controlled model is not a toy and is not intended for persons under 16 years old. Keep
this kit out of the reach of younger children, as it contains parts that could be dangerous. A radio-
controlled model is capable of causing serious bodily injury and property damage. It is the buyer's
responsibility to assemble this aircraft correctly and to properly install the motor, radio, and all other
equipment. Test and fly the finished model only in the presence and with the assistance of another
experienced R/C flyer. The model must always be operated and flown using great care and common
sense, as well as in accordance with the Safety Code of the Academy of Model Aeronautics (5151
Memorial Drive, Muncie, IN 47302, 1-800-435-9262). We suggest you join the AMA and become prop-
erly insured prior to flying this model. Also, consult with the AMA or your local hobby dealer to find an
experienced instructor in your area. Per the Federal Communications Commission, you are required
to use only those radio frequencies specified "for Model Aircraft."
LIMITED WARRANTY
Carl Goldberg Products has inspected and certified the components of this aircraft. The company urges the buyer to perform his
own inspection, prior to assembly, and to immediately request a replacement of any parts he believes to be defective for their
intended use. The company warrants replacement of any such components, provided the buyer requests such replacement with-
in a period of one year from the date of purchase and provided the defective part is returned, if so requested by the company.
No other warranty, expressed or implied, is made by the company with respect to this kit. The buyer acknowledges and under-
stands that it is his responsibility to carefully assemble the finished flying model airplane and to fly it safely. The buyer hereby
assumes full responsibility for the risk and all liability for personal or property damage or injury arising out of the buyer's use of the
components of this kit.
Instructions

ITEMS NEEDED TO COMPLETE
THIS AIRCRAFT
1 RADIO GUIDANCE SYSTEM (4
CHANNEL MINIMUM REQUIRED)
1 ENGINE .40-.45 2-CYCLE, AND
MUFFLER
(a 4-cycle engine is NOT recommended)
1 CA ACCELERATOR
1 2 OZ. BOTTLE CA GLUE
1 1/2 OZ. BOTTLE CA GLUE
1 20-MINUTE EPOXY
20 #64 RUBBER BANDS
OPTIONAL
1 PIECE OF MEDIUM SANDPAPER
PAINTS FOR PILOT FIGURE &
COCKPIT
HEAT GUN OR IRON (for covering
touch-up)
1/2” FOAM RUBBER
SWITCH HARNESS
2
TOOLS AND SUPPLIES
REQUIRED FOR ASSEMBLY.
ROLL OF WAXED PAPER
MODELING OR UTILITY KNIFE
WORK SURFACE (24" x70")
ELECTRIC DRILL
1/8", 1/16", 3/32" DRILL BITS
SMALL STANDARD & PHILLIPS
SCREWDRIVERS
MASKING TAPE
NEEDLE NOSE PLIERS
YARD STICK
FLEXIBLE STRAIGHT-EDGE
30-60-90° x 6"
ENGINEERING TRIANGLE
SOFT PENCIL
A FEW STRAIGHT OR "T" PINS
ADJUSTABLE WRENCH
WIRE CUTTER (DYKES)
HAIR DRYER
(OR OPTIONAL HEAT GUN)
ACID BRUSH

ARC: Almost Ready to Cover
ARF: Almost Ready to Fly
AILERON: the control surface on the wing that rolls (or
banks) the plane
AIRFOIL: the shape of the wing as seen from the end
ANGLE OF ATTACK: the angle at which the wing meets
the air flow
BEVEL: to sand to an angle shape
BURR: the rough edges on a piece of wood or metal after
it is cut
CAP STRIP: a thin strip glued to the edges of the ribs to
shape the wing
CONTROL HORN: a device attached to each control sur-
face to provide an attachment point for the pushrod
COWL (COWLING): the nose section of the fuselage that
encloses the engine
DECALAGE: the difference between the incidence of the
wing and stabilizer
DIHEDRAL: the upward angle of the wings, as seen from
the front
ELEVATOR: the moveable part of the horizontal tail, which
controls pitch
EMPENNAGE: the tail of the plan
FIN: the fixed vertical part of the tail
FIREWALL: the plywood former at the front of the fuse-
lage, to which the engine is mounted
FORMER: a piece which shapes the fuselage; and to
which the sides of the fuselage are attached.
GUSSET: a small triangular piece glued into a corner to
strengthen it
INCIDENCE: the angle of the wing or the tail in relation to
the thrustline
LAMINATE: to glue two thin pieces of material together to
form a thicker, stronger piece
LEADING EDGE (L.E.): the front edge of the wing that
first meets the airflow
LONGERON: a stringer that runs the length of the fuse-
lage
PITCH: an up and down movement of the nose of the
plane, which is controlled by the elevator
PROTOTYPE: the full scale airplane from which the model
design was taken
PUSHROD: the long, stiff dowel or wire that connects the
servo with the control horn
RECEIVER ("Rx"): Receives radio signal
RETRACTS: (Retractable Landing Gear) devices for
extending and retracting the wheels on command
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RTF: Ready to Fly
RIB: the airfoil-shaped piece that connects the leading
edge, spars and trailing edge of the wing together and
holds them in shape
ROLL: tilting of the plane as viewed from the front, con-
trolled by the ailerons
RUDDER: the moveable vertical tail of the plane, which
controls yaw
SERVO: the part of the airborne radio system that moves
the control surfaces
SERVO ARM (OUTPUT ARM, SERVO WHEEL): the
piece that attaches to the servo and connects it to the
pushrod
SHEAR WEB: wood sheeting that connects the top and
bottom spars to stiffen the wing
SHIM: a thin piece of wood or other material inserted
between two other pieces to improve their fit
SPAR: a wooden stick running lengthwise through the
wing that serves as its backbone
SPINNER: the rounded cone that fits over the propeller
hub
STABILIZER (STAB): the fixed horizontal part of the tail
STALL: a situation in which the plane is flying too slowly
to move sufficient air across the wing to produce lift
STRINGER: a long piece of wood attached to the formers
to shape the fuselage
THRUSTLINE: a line drawn from the center of the pro-
peller hub straight through the airplane
TORQUE: a rolling tendency caused by the spinning pro-
peller
TRAILING EDGE (T.E.): the edge of the wing that faces
the rear of the plane
TRANSMITTER ("Tx"): Transmits radio signal to servos
TRIM: small adjustments made to the control surfaces to
cause the plane to fly straight and level by itself
WASHIN: a twist in the wing that makes the trailing edge
lower than normal
WASHOUT: a twist in the wing that makes the trailing
edge higher than normal
WING SADDLE: the shaped part of the fuselage in which
the wing rests
WHEEL COLLAR: a metal ring that holds the wheel on
the axle
YAW: a right-to-left movement of the nose, controlled by
the rudder
GLOSSARY
of common modeling terms

USING THIS INSTRUCTION MANUAL
Before you begin assembling your Eagle 2
ARF, take some time to read through this entire
instruction book. It is designed to take you step-
by-step through the process and to give you
added information on engine and radio selection
and set-up, balancing your aircraft, and flying
your model. The time you spend will speed the
assembly process and help you avoid problems.
PREPARING FOR ASSEMBLY
You will need a work table of approximate-
ly 24 x 70" which has been covered to protect it
from adhesive and paint drips, as well as cuts
and other damage. Many people cover their
work area with a sheet of dry wall (sheet rock)
and/or waxed paper to prevent CA glue and
Epoxy from ruining the work surface.
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INTRODUCTION
CONSTRUCTION TIPS
If you have never assembled a built-up
model before, the following tips will prove helpful.
IMPORTANT: ALWAYS READ A FEW
STEPS AHEAD. This will alert you to coming
instructions and will help you plan accordingly.
Using the Parts Identification section,
familiarize yourself with the various items includ-
ed in your kit box.
As you work, CHECK OFF EACH STEP
in the box provided, so that you are sure you do
not forget anything.
Do not hesitate to ask questions. Your
local hobby dealer and area flyers will most likely
by happy to help, as they want you to have a
successful flying experience. You may also
receive technical assistance from Carl Goldberg
Products via e-mail (questions@goldbergprod-
ucts.com) or by telephone [phone].
SELECTING RADIO CONTROL EQUIPMENT
CHOOSING A RADIO
IMPORTANT: When selecting a radio, remember
that there are many radio frequencies available,
but not all of these frequencies can be used
legally to operate model airplanes. Be sure to
tell your dealer that you want a radio with a
"Model Airplane" frequency.
Your model was designed to use a four-channel
radio. In flight, the model is controlled primarily
by using the ailerons and the elevator (see draw-
ing). One radio channel controls the aileron,
which is the primary turn control. It rolls, or
"banks" the model. Another channel operates the
elevator, which controls the pitch (climbing, level
flight, and descent). The third channel is for the
engine throttle and controls the engine speed. A
fourth channel is used for rudder, which assists
the ailerons in turning the aircraft. The new R/C
flyer probably will use the rudder only for steering
the model on the ground.
Radios are battery powered with rechargeable
nickel-cadmium batteries (ni-cads). Such sets
come equipped with a recharging unit. Also,
many of the radio systems now available feature
"servo reversing" switches which allow the pilot
to reverse the response of the servo. This fea-
ture simplifies installation and is a worthwhile
consideration when selecting a radio system.
Other radios come with a variety of sophisticated
features, such as dual rates, exponential and
control mixing, etc. These features are typically
used by more advanced flyers and are not nec-
essary for flying the Eagle 2 ARF

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ENGINE & PROPELLER
Your plane flies well using any 2-cycle engine size from .35
to .45. (We do not recommend a 4-cycle engine for this
aircraft, due to the more complicated set-up required.) The
numbers .35 to .45 refer to the amount of space the piston
moves through inside the cylinder of the engine. This
space is called displacement; larger displacement general-
ly means more power. If you live in a hot climate, or your
flying field is approximately 3,000 feet or more above sea
level, you should stay with a .45 engine. It's a good idea to
select an engine that is popular at the flying field, so that if
you have any engine problems, other modelers will be
familiar with the engine and be able to help.
The propeller size must be matched to the engine. For
example, a .35 may use a 9" diameter prop while a .45 can
use a 10" prop. Refer to the information that is supplied
with your engine for recommended propeller sizes. It's
wise to buy a few spare props, as everyone breaks them
occasionally, and particularly often when learning to fly.
Balancing your propeller helps to protect your radio from
the damaging effects of vibration. There are good, easy to
use prop balancers on the market. Follow the instructions
that are supplied with the prop balancer. Never carve or cut
a prop near the hub for any reason (such as to fit a spin-
ner).
A 2-1/4" CGP 4-Pin Snap-On Spinner is included
in the Eagle 2 ARF. It is a rugged precision molded spin-
ner that does not require any special mounting nuts or
screws. Carefully read the spinner instructions and warn-
ings included in this book. Although a spinner helps
reduce the chance of injury from a rotating prop, extreme
caution always must be used when the engine is running.
The following equipment will be needed at the flying field
to start your engine, make adjustments, and clean your
model after flying.
FLIGHT BOX: Something sturdy in which to carry
your equipment. CGP's quick-building MiniTote carries the
basics: fuel, starter and battery, and a few essential tools.
The larger CGP SuperTote or Monster Tote are both eco-
nomical, easy to build, and pack lots of utility into little
space. They hold fuel, transmitter, starter & battery, as
well as many tools, in a balanced load that is easy to carry.
STARTING BATTERY AND GLO-PLUG CLIP: A 1-
1/2 volt battery is required to heat your engine's glo-plug
for starting. Wires connect the glo-plug clip to the battery.
Because engine starting draws a lot of electric power from
the battery, rechargeable ni-cad batteries are recommend-
ed. Although they cost more initially, they are more eco-
nomical in the long run than frequently replacing dry-cell
batteries.
FUEL: For best engine performance, use the fuel
recommended by your engine's manufacturer. 2 and 4-
cycle engines require different fuel blends. Ask your deal-
er to recommend a good quality 5-10% Nitro fuel.
FUEL PUMP: Needed to transfer fuel from the fuel
can to the model's fuel tank. A simple squeeze-type bulb
will do for small tanks, whereas manual crank or electric
pumps fill larger tanks more quickly.
FUEL LINE: Have about 3 feet of silicone fuel line
to make connections between the fuel pump, the fuel can,
and the model's fuel tank.
EXTRA PROPS: Experts always have a few
spares on hand, so flying doesn't have to stop due to a
broken propeller.

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NOTE: If the covering on your aircraft has wrinkled in tran-
sit, refer to the "Covering" section earlier in this book.
1. Collect the following wing parts, as shown
above:
(1) Right wing
(1) Left wing
(3) Wing joiners
(1) Aileron servo plate
(2) Aileron servo plate supports
2. Although the control surfaces of the Eagle
ARF have been glued in at the factory, apply a drop of
Instant (thin) CA glue at each hinge location, for added
security. Allow the glue to wick into the hinge slot.
3. When dry, make sure the hinge installation
is firm by gently pulling on each hinge location.
4. Holding the three wing joiner pieces
together, with the angle cut facing up, insert them into the
joiner pockets in both the right and the left wing halves.
The joiners should fit easily in the pockets and the wing
halves should meet in the middle, with the wing dihedral
forming a broad "V".
5. Working on a protected surface, and with
paper towel handy for cleaning fingers, THOROUGHLY
mix 1-2 large (soup) spoons each from bottle A and bottle
B of 30 min. Epoxy. (Use equal amounts of each part, mix
with a stick in a plastic or paper cup or on a sheet of
waxed paper.)
6. Spread the epoxy on the three joiners and
laminate them to form a single piece. Then put additional
epoxy in each wing pocket and spread a thin layer along
one side of the entire center joint area. Immediately pro-
ceed to next step.
7. Working rapidly, so that the epoxy does
not set before you are finished, slide the laminated wing
joiner into one wing pocket and then slide the other wing
half onto the joiner until the wing halves are touching.
Wing Assembly

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8. Using masking tape, tape the wing halves
together at the trailing edge and close to the leading edge
together, as shown. This will help keep the wing from twist-
ing.
9. Next, place additional tape at several loca-
tions across the center seam of the wing, so that the
halves stay firmly together while the epoxy is setting.
NOTE: The wing dihedral will force one side of the wing up
off the tabletop. Place a book under the high side to help
support the wing and keep the halves in the proper posi-
tion. Caution: Do not distort the wing by blocking it too high
and do not touch until the epoxy dries.
NOTE: Each radio manufacturer has its own way to mount
the servos. Therefore, read the instruction manual includ-
ed with your radio to understand exactly how the servo
should be mounted.
1. Collect the following parts:
(1) Horn bracket
(1) Servo tray
(2) ¼" sq. x 1-3/4" wood servo tray supports
(2) Snap links
(2) 7" wires threaded on one end
(1) Snap nut star tree.
(1) Servo and the necessary mounting hard
ware (grommets, brass eyelets) supplied
with the radio.
2. Place the servo tray over the servo open-
ing in the center of the wing, as shown. Trace the outline
of the servo tray.
3. Being extremely careful not to cut into the
wood underneath, cut the covering along the outline and
remove the covering in the area where the tray will fit.
4. Using CA glue, glue the servo tray sup-
ports to the bottom of the servo tray, as shown.
AILERON SERVO INSTALLATION

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5. Gather one servo, four rubber grommets,
and four eyelets from your JR radio box. If using another
brand of radio, use the parts called for in the radio instruc-
tions.
6. Place the rubber grommets over each
mounting lug on the end of the servo. These rubber grom-
mets will prevent the lugs from breaking when the servo
moves around.
7. Working from the bottom of the mounting
lug, put an eyelet into each hole. This prevents the mount-
ing screw from being over-tightened when the servo is
mounted.
8. Place the servo into the servo-mounting
tray and enlarge the opening, if needed. Mark the location
of the mounting screws. Using a 1/16" drill bit, drill the
holes for the screws which have been supplied with your
radio. Then mount the servo into the servo tray, as shown.
9. With the servo arm positioned nearest the
trailing edge, place the servo assembly in the wing open-
ing and check the fit. Enlarge the opening, if needed. The
wire should exit under the tray, allowing the servo to fit
down into the wing. When satisfied with the fit, apply CA
glue to each tray support and glue assembly in place.
NOTE: The servo arm on the top of your servo must be
similar to the one shown in the photo above. If it is not,
choose another arm from the selection in your radio box.
Twist the servo arm until it is positioned as shown above.

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10. Thread the mini-snap links onto the two 7"
threaded wires until the wire shows in the middle of the
snap link.
11. Thread the horn brackets on the aileron
torque rods. Be sure to screw them down until they are
flush with the top of the torque rods.
12. Referring to the above photo, install the 7"
pushrod with the snap links connecting to the horn brack-
ets.
13. To make pushrod installation easier, tape
the ailerons to the wing in the center (level) position .
14. Lay the pushrods on the top of the servo
arm and mark where the rod meets the outside hole.
15. Remove the pushrods from the horn bracket. Make
a 90° bend at the mark. Then, cut off the NON
THREADED end at approximately ½" from the
bend.
16. For ease of installation, remove the servo
arm, as shown, and take two snap nuts from the snap nut
tree.
17. Insert the pushrod through the bottom of
the servo arm and then push (snap) the snap nut on top,
to hold the pushrod is held in place. (Pliers may be help-
ful.)
18. Starting at the top of the servo opening,
press the wide white vinyl tape down over the joined wing
seam. MAKE SURE THE MIDDLE OF THE TAPE COV-
ERS THE CENTER JOINT OF THE WING, WITH HALF
OF THE TAPE ON EACH SIDE OF THE SEAM. Apply the
tape all the way around the wing, stopping at the bottom of
the servo hole. Cut off any excess tape. Peel off the clear
tape on the surface of the white tape.
19. Re-install the servo arm on the top of the
servo and reattach the push rods to the control horns. Be
sure to REMOVE THE TAPE FROM YOUR AILERONS, so
they will be able to move later, when you are setting up
your radio.
This completes your wing.