Carl Goldberg Products superfloats 36 ARF User manual

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WARNING
A radio-controlled model is not a toy and is not intended for persons under 16 years old. Keep
this kit out of the reach of younger children, as it contains parts that could be dangerous. A radio-
controlled model is capable of causing serious bodily injury and property damage. It is the buyer's
responsibility to assemble this aircraft correctly and to properly install the motor, radio, and all other
equipment. Test and fly the finished model only in the presence and with the assistance of another
experienced R/C flyer. The model must always be operated and flown using great care and common
sense, as well as in accordance with the Safety Code of the Academy of Model Aeronautics
(www.modelaircraft.org). We suggest you join the AMA and become properly insured prior to flying
this model. Also, consult with the AMA or your local hobby dealer to find an experienced instructor in
your area. Per the Federal Communications Commission, you are required to use only those radio fre-
quencies specified "for Model Aircraft."
LIMITED WARRANTY
Carl Goldberg Products, Ltd. has inspected and certified the components of this aircraft. The company urges the buyer to per-
form his own inspection, prior to assembly, and to immediately request a replacement of any parts he believes to be defective for
their intended use. The company warrants replacement of any such components, provided the buyer requests such replacement
within a period of 90 days from the date of purchase and provided the defective part is returned, if so requested by the company.
No other warranty, expressed or implied, is made by the company with respect to this kit. The buyer acknowledges and under-
stands that it is his responsibility to carefully assemble the finished flying model airplane and to fly it safely. The buyer hereby
assumes full responsibility for the risk and all liability for personal or property damage or injury arising out of the buyer's use of the
components of this kit.
Superfloats
36 ARF
CARL GOLDBERG PRODUCTS, LTD.
P.O. Box 818 Oakwood GA 30566 Phone #[phone] Fax # [phone] www.carlgoldbergproducts.com
© Copyright 2005

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ITEMS NEEDED FOR INSTALLATION ON MOD-
ELS OTHER THAN CGP CUB
2 24” LENGTHS OF 5/32” WIRE (FOR NEW
STRUTS)
2 CG 5/32 LANDING GEAR CLAMPS
NOTE: The Superfloats ARF covering matches:
Silver (Oracover)
TOOLS AND SUPPLIES FOR ASSEMBLY.
MODELING OR UTILITY KNIFE
WORK SURFACE (24" X70")
ELECTRIC DRILL
1/16”, 3/32”,1/8", 3/16”, 5/32”, 1/4”, 5/64”
7/32” DRILL BITS
SMALL STANDARD & PHILLIPS SCREW-
DRIVERS
MASKING TAPE
NEEDLE NOSE PLIERS
MOTO TOOL
24” RULER
FLEXIBLE STRAIGHT-EDGE
LEVEL
SOFT PENCIL
WIRE CUTTER (DYKES)
OPTIONAL HEAT GUN/COVERING IRON
ACID BRUSH
ELECTRICAL TAPE
SOLDERING IRON, FLUX, SOLDER
PIECE OF MEDIUM SANDPAPER
Welcome to the exciting world of
flying off water. The CGP Superfloats
ARF were designed specifically for the
CGP Cub either the Kit version or the
Almost-Ready-to-Fly version, yet will
work very well with almost any plane in
the 6 to 9 lb., .50 to .90 engine range.
Please follow the instructions carefully.
We also recommend the ventral fin,
because as in the full-size seaplanes it
can help directional stability, making the
model even easier to fly.

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INTRODUCTION
USING THIS INSTRUCTION MANUAL
Before you begin assembling your Superfloats ARF, take
some time to read through this entire instruction book. It
is designed to take you step-by-step through the process
and to give you added information on set-up, balancing
your aircraft, and flying your model. The time you spend
will speed the assembly process and help you avoid prob-
lems.
PREPARING FOR ASSEMBLY
You will need a work area of approximately 24 x 70" which has
been covered to protect it from adhesive, as well as cuts and
other damage. Many people cover their work area with a
sheet of dry wall (sheet rock) and/or waxed paper t o
prevent CA Glue and Epoxy from ruining the work surface.
CONSTRUCTION TIPS
IMPORTANT: ALWAYS READ A FEW STEPS AHEAD.
This will alert you to coming instructions and will help you
plan accordingly.
As you work, CHECK OFF EACH STEP in the box pro-
vided, so that you are sure you do not forget anything.
Do not hesitate to ask questions. Your local hobby dealer
and area flyers will most likely be happy to help, as they
want you to have a successful flying experience. You
may also receive technical assistance from Carl Goldberg
Products, Ltd. via e-mail
([email protected]) or by telephone
1-678-450-0085.
ADHESIVES & GLUING TECHNIQUES
CA adhesives are specially formulated to firmly glue the
plywood, hardwood, and balsa used in your model and to
withstand the vibration and stresses of high performance
flight. However, there are times, such as when you are
installing the stabilizer and fin on the fuselage and want
more set-up time for careful alignment and positioning,
then you should use epoxy.. Occasionally, you also will
want to use thin CA, which "wicks" into the surrounding
areas. Aliphatic resin glue or similar water-based glues can
also be used, but they will add to the assembly time
because they dry so much more slowly than CA glue.
Remember, when ever using any CA, you must be careful
to read instructions thoroughly, as you will have only sec-
onds for positioning of parts. Be sure to trial fit parts
together before gluing. Also, never use watery THIN type
CA glue for gluing plywood and hardwood parts. Thin CA's
do not adequately bond these areas.
CAUTION
Some people may experience an allergic reaction when
exposed to fumes from CA glue or epoxy. As with paints,
thinners, and solvents, it is always important to use glues
only where there is adequate ventilation to carry fumes
away. A fan is recommended. Also, special care must be
taken when using CA, as it will bond skin as well as other
surfaces. Before using any CA, carefully read all label pre-
cautions. When using CA, protective eye-wear and care in
keeping the glue away from the face is highly recommend-
ed. If CA does happen to get into the eye, hold lid open
and flush with water only. Seek immediate medical atten-
tion.
COVERING
The Superfloats ARF is covered in a premium polyester
film chosen by many of the world's top flyers for its beauty,
toughness, and ease of application and repair. It is not
uncommon for ARF's to develop a few wrinkles in transit.
If this is true of your model, the situation is easily correct-
ed. Before you begin putting the pieces together, run over
the seams of the covering to make sure they are secure.
Then apply heat to the center surfaces of each section with
an iron (either specially designed for airplane use or the
more cumbersome household iron) or use a modeling heat
gun. Apply the heat (set at about 350° F), following along
with a soft cloth and pressing down on the covering as you
go around. This will more firmly set the covering adhesive
into the wood and keep your aircraft covering tight and
smooth in the future.
One of the great advantages of polyester film is that it can
be applied over itself without causing gas bubbles. This
allows you to repair your aircraft, as well as to customize it
in a number of ways. If, due to a flight mishap, you get a
hole or similar covering damage, simply trim away the
ragged edges and then apply a patch, following the direc-
tions that come with your covering , which is available at
your hobby dealer.

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(1) Rudder
(1) 1/2” Rudder Pivot
(1) 5/32 x 2-1/16” Rudder Shaft
(5) Nylon Bearings
(5) Brass Collars
(1) Steering Arm
(16) 4-40 x 1/2 “ Socket Head Screw
(4) #4 x 3/8” Philips Head Screw
(4) #2 x 5/16 Philips Head Screw
(6) 4-40 x 1/8 Cup Screw
(1) 4-40 Lock Nut
(1) 4-40 x 1/4 Socket Head Screw
(2) Nylon Clevises
(2) Pushrod Clamp
(2) .072 x 3-1/4” Double Threaded Rod
(1) 1/8 x 30-1/2” Inner Nylon Tube
(1) 3/16” x 30-1/2” Outer Nylon Tube
PARTS LIST
NYLON BEARING FOR FLOATS AND RUDDER

WATER PROOFING.
We have found other than the floats
are absolutely water proof, the plane need
only be water resistant. For example, you
should use a hooded exit guide for the the
pushrod. And the fit between the wing and
the fuselage should be tight to keep the
water spray out( a seal of silicone caulk
works well.
In fresh water flying if you “dunk” and get the radio wet, generally just drying it out quickly is enough. If
not then it should be sent to be serviced.
In salt water flying you must be more careful as salt water is very corrosive. After each flying session
rinse exposed parts with fresh water then dry and oil metal parts that may rust. It is also a good idea to wrap
the receiver and battery in plastic bags, you can also place your servos in plastic bags.
STRUT ASSEMBLY AND MOUNTING
Before installing the floats, refer to sketches on these pages to familiarize with the proper float set-up
and mounting.
The placement of the float step in relation to the balance point (CG) is also important.To start with, we
recommend that the float step be near the balance point (CG). We have found that having the step slightly
ahead of the CG (1/2”) works better. And when the step is behind the balance point the plane tends to “stick”
to the water slightly.
Another important relationship is the angle that the floats are mounted at. Generally, the top of the
float and the bottom of the wing should be parallel. Because the Cub has basically a flat - bottom airfoil, this
relationship yields a slightly “positive” relationship to the float. If you add positive angle( lower the front of the
float)you should find the plane more willing to lift off from the water, but might tend to “porpoise” on landing.
Conversely, if you lessen this angle the model might tend to “stick” to the water but the landings should be
fine.
TOP VIEW
FLOAT INSTALLATION
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SEMI OR FULL SYMMETRICAL WING
NOSE GEAR
STEERING OPTION
SIDE BRACE
BEND NEW STRUTS
FROM 5/32” WIRE
OPTIONAL
VENTRAL FIN
THE STEP SHOULD BE POSITIONED AT OR
SLIGHTLY AHEAD OF THE BALANCE POINT
FOR SEMI - OR FULL - -SYMMETRICAL WING,
MOUNT THE FLOATS SO THE WING IS AT A
GREATER ANGLE OF ATTACK
FLOATS MUST PARALLEL
MODEL CENTER LINE
TIE TO REAR STRUT
STEERING
ARM
WATER
RUDDER
THREADED
ROD
SNAP LINK
AIR RUDDER
CONTROL HORN
FLOAT OPTION TIGER 2

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FLOAT FLYING BALANCE MOVE BALANCE POINT 1/4” TO 3/8” FORWARD
LAND FLYING BALANCE POINT
FOR FLAT BOTTOM WING
BOTTOM OF THE WING SHOULD BE PARALLEL TO TOP OF FLOAT.
THE FORMED STRUTS INCLUDED WITH YOUR FLOATS WILL SET
THE CUB WING PARALLEL
WE RECOMMEND THAT THE STEP BE AHEAD OF THE BALANCE POINT. THE STRUTS FUR-
NISHED WITH THE FLOATS WILL SET THE FLOATS AS DESCRIBED HERE
FLAT BOTTOM WING
BOTTOM OF WING
PARALLEL TO
FLOAT TOP
NOSE GEAR
STEERING OPTION
SIDE BRACE
BEND NEW STRUTS FROM 5/32 WIRE
THE STEP SHOULD BE POSITIONED AT OR SLIGHTLY
AHEAD OF THE BALANCE POINT
FLOAT OPTION EAGLE 2
FLOAT OPTION CUB
Please note:
If your model has a semi - symmetrical or full - symmetrical airfoil, you will need additional positive
angle to be able to take off and land properly. also, the thicker the airfoil, generally the larger the
angle you will require. Some experimentation will be in order to fine - tune your particular model.
Float angles can be changed by the addition of plywood shims under the nylon bearings.
It is also important that the floats be positioned far enough away from the fuselage so the pro-
peller will be out of water spray. Keep these points in mind if you are making struts for your particular
model.
The angle at which the floats are mounted will affect how well your plane takes - off and lands
on the water. In our test, the cub flew best with the float top parallel to the wing bottom as shown in
the drawing above. The wire struts included with your floats are designed to set the floats parallel as
shown.

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11-1/4”
The following instructions are for installation of the floats on
the CGP Cub.
1. Remove present landing gear struts and save
them for “wheel” operation.
Measure back 11-1/4” from the landing gear
groove on both sides of the fuselage
Install new wider front struts in fuselage using
the straps and screws that exist on the plane.
Soldering
If you are not familiar with soldering, the basic
procedure is described here.
A. Prepare by wiping areas to be soldered with steel
wool or fine sandpaper so metal is clean and
bright.
B. Position parts to be joined and bind them with
tightly together with wire.
C. When satisfied with fit between parts,apply heat
directly to joint and get it very hot - This is
important.
D. When thoroughly heated, touch the solder to the
area and the solder should melt into and fill
the joint, producing a good strong bond.
2. Position 3/32” diameter cross brace wire
behind front struts and adjust for best match
of brace bends with struts.
When satisfied with fit, bind together with wire
and solder.
Caution: Don’t let any solder drip onto the plane.
3. Solder second cross brace on to rear strut.
4. Place brass landing gear clamps on flat cen-
ter area of rear strut wire, near each bend.
Align rear strut wire over marked locations
from previous step.
Mark clamp hole locations on bottom of fuse-
lage.
Drill two 1/16” holes and using the #2 x 5/16”
screws, attach rear strut to fuselage.
Option: after installing screws, remove them and add
a drop of thin CA to stiffen threads in wood.
FRONT STRUT WITH CROSS BRACE
REAR STRUT WITH CROSS BRACE

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1. Install one nylon bearing and mounting pad at
front float hole locations.
Using four #4 x 1/2” socket head screws and
washers, mount pads and bearings to float.
Repeat for the other three blocks and pads.
MOUNTING FLOATS TO PLANE
Caution:
Always use thread lock on any type
of machine bolt and nut.
2. Insert the 4-40 x 1/8” set screw in to each of
the brass collars.
Install floats on struts using the brass collars
in the center of the nylon bearing.
Make sure that you keep the floats parallel to
the fuselage center line. (See page 5 “ Top
view float installation)
Once the floats are aligned, tighten all the set
screws in the brass collars.
WATER RUDDER
1. slide the brass rudder pivot on to the end of
the 1/8” x 2” rudder shaft.
insert the rudder into the rudder pivot.
mount the rudder to the pivot using a 4-40 x
1/4” socket head screw and a 4-40 locking
nut.
Note: Pivot screw should be snug, not loose. It
should be tight enough to allow the rudder
to rotate if it strikes an object at speed.
2. Solder pivot to rudder shaft through hole in
pivot.
Important: Be careful not to get solder in rudder
area - as it must swing free.
This is a single rudder system if you
would perfer a dual rudder system
then you can call us at 678-450-0085
ot order one.

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3. Prepare to fasten the nylon rudder bearing to
the rear of the float using four #4 x 3/8”
screws.
4. Look at your rudder control horn linkage on
the fuselage.
What ever side the rudder control horn linkage
is on, that is the side the to install the water
rudder (See page 5 “ Top view float installa-
tion)
5. Find the vertical center at the rear of the float.
6. Place the rudder bearing on the center line
and 1/8” down from the top of the float.
Mark the hole locations and drill using a 1/16”
bit.
Mount the rudder bearing on the rear of the
float using the #4 x 3/8” screws.
7. Insert the rudder shaft up through the bottom
of the rudder bearing.
Place a brass collar with a set screw in the
middle of the bearing.
Attach the rudder steering arm to the top of
the rudder shaft.
set the steering arm parallel to the rear of the
float and tighten the set screw.
Push the rudder shaft up till the rudder pivot is
just missing the bottom of the block, then
tighten the set screw in the collar.

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1. Draw a center line on the bottom of the fuse-
lage just in front of the rudder hinge line.
Mount the base of the ventral fin along the
center line of the fuselage.
Glue the fin on the ventral base using CA
glue, make sure the fin stays perpendicular to
the base.
VENTRAL FIN
INNER PUSHROD TUBE
OUTER TUBE
TIE TO STRUT
CLAMP
CLAMP
WATER RUDDER PUSHROD
The rudder on the float is driven by the rudder on
the plane. The diagram on the left shows a typical
pushrod installation.
1. Take a brass clamp and #2 x 5/16” sheet
metal screw to attach the larger diameter
nylon tube to the fuselage next to the rudder
pushrod exit hole.
2. Thread a 3-1/4”” double threaded rod into one
end of the smaller nylon tube.
Insert the smaller nylon tube inside the larger
tube on the side of the plane.
Thread a nylon clevis on to the end of the
push rod and connect the clevis to the planes
rudder control horn.
Note: You might have to bend the wire to allow the
pushrod to move back and forth inside the
tubing.

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3. Bend the pushrod tube around till it is resting
on top of the float with the water rudder.
Tie the middle of the tube to the rear strut.
TIE TO REAR STRUT
STEERING
ARM
WATER
RUDDER
3-1/4” DOUBLE
THREADED ROD
SNAP LINK
AIR RUDDER
CONTROL HORN
RUDDER PUSHROD DIAGRAM
3-1/4” DOUBLE
THREADED ROD
4. Curve the pushrod tube around to the top of
the float till it is pointing towards the rudder
steering arm.
Place a mark 1-1/2” back along the pushrod
tube.
Place the small wood pad on the mark and
outline where the pad sits on the float.
Remove the covering under the pad and glue
the pad to the float.
Place a brass clamp over the outer tube and
screw it down to the wood pad.
5. Thread the 3-1/4” double threaded rod into the
inner rod.
Hint: you might need to disconnect the upper end
of the inner tube from the plans rudder.
Place the nylon clevis on the end of the wire
and connect it to the rudder steering arm.
Work your planes rudder back and for to
adjust the push rod for smooth movement.

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Actual Photos of The CGP Cub ARF.
The Superfloats 36 ARF installed on the
Carl
Goldberg
Cub!