Casall 91004 User manual

91004
CASALL XTR700 INDOOR BIKE
USER MANUAL

V840B – INSTRUCTIONS FOR USE
1) The model V840B is designed to be used as a group cycle in fitness studios, health clubs or
home use. It has a fixed wheel driven flywheel and should be used under professional
supervision. or asking your supplier before using.
2) Installation – it is important that the V840B is correctly assembled and we recommend that
installation and assembly be carried out by suitably qualified personnel.
3) Handlebar and seat adjustment. It is important that the handlebar and seat are
set at the correct height for your body. Ask your instructor for assistance.
Adjusting the handlebar height - Make sure it is securely tightened and that there
is no lateral or vertical movement of the handlebar. Undo the Quick Release knob
which is located in front of head tube. Slide the handlebar/stem up or down to the
required height and then retighten.
The handlebar/stem position can also be adjusted forwards or backwards. Undo
the Quick Release lever located on below the slider. Slide the handlebar/stem
assembly forwards or backwards until you reach the required position. Then
securely re-tighten the Quick Release lever.
Adjusting the seat height – refer to above mention.
NOTE: there is a safety line engraved on the seat post. On no account
should the seat post ever be raised above this line.
4) Pedals and toestraps – your feet should be securely positioned in the toe clips
during the exercise. Put your foot as far forward as you can into the toe-clip and then pull the
strap tight.
5) Resistance system- V840B bike is with durable chain direct drive transmission system, to adjust
the exercising resistance on the completed bike, undo the simply loosen or tighten using
adjustment knob. Press down the brake lever for stopping the wheel.
6) The V840B should operate on a level surface with no lateral movement. There are height
adjuster pads located on either side underneath the rear foot. Turn these pads clockwise or
anti-clockwise until the bike is totally stable on the ground.
7) Maintenance – like any other mechanical cycling device, the V840B should be
regularly maintained. Ask your supplier for a detailed maintenance programme.

Assembly Diagrams

ASSEMBLY
Step 1(foot)
Attach the front foot (6) to the frame using the bolt (3), washer (4) and nut (5).
Step 2(foot)
Attach the rear foot (2) to the frame using the bolt (3), washer (4) and nut (5).
Step 3. (pedals)
attach the pedals (7R/7 )L into the crank arms (62R/62 )L,each pedal
is marked with the letter R(right)or R(right)to denote the side of the bike
they are on.NOTE:the right hand crank is on the same side as the
chain cover (71). Be careful to align the threads correctly to avoid any damage.
A little grease on the thread should help the pedals to screw in easily
and correctly,tighten using a 15mm spanner,both pedals threads should
tighten towards the front of the bike.

Step 4. (handlebar &stem)
Attach handlebar (11) onto handle bar stem (19), silde handlebar (11) until reach
your required position.Using lock lever (17) for tightening.And then put the
handlebar-stem set onto front tube,adjust to your ideal position., and then
using lock lever to tighten.NOTE:Do not arise above safety line.
Step 5(saddle &seat post)
Insert seat post (14) into frame's seat tube,assembly saddle (16) on
saddle top slider (16 )A.Adjust slider using lock lever (17) for forwards or backwards.
and then tighten until reach the proper position.Using lock lever (17)
adjust seat post (14) and tighten in proper position.
NOTE:Do not arise above safety line.

Step 6. 7. (bottle cage)
Attach screws (10) into bottle cage (9) on front fork in required position
using a 4mm allen key.

V840B Diagrams

Parts no. Description Unit Parts no. Description Unit
1Main Frame Painted 141
Brake pad 1
2Rear Ground Tube 40 x 80 x 2T x 545L 142
ScrewM6xP1.0x20L,UCP 1
3M8xP1.25x100Lx15L(Thread),CP 443
Washer 13 x 6 x 1.5T UCP 1
4Washer16x8.5x1.5T,CP 444
Nut M6 x P1.0 UCP 1
5CapNutM8xP1.25,CP 445
Brake Arm Steel x 5T CP 1
6Front Ground Tube 40 x 80 x 2T x 545L 146
Sleeve 10 OD x 6.2D x 6.2L 1
7Pedal 9/16” Cr-Mo Axle 147
Spring 1.5D x 4.5L U Type 1
8BoltM6xP1.0x30L 148
Sleeve 14D x 14.9L CP 1
9Bottle Cage 249
Washer22x10x3T 6
10 Bottle Cage Set Screw 450
Cap Nut 3/8” x 26T UCP 2
11 Handle Bar, Steel Plastic Coating 151
Nut M6 x P1.0 UCP 4
12 Silding tube end plug 38 mm plastic 552
Belts Tension Adjuster 6x35L 2
13 Handle Bar Stem steel Sand blasted 153
PU Moving Wheel 65mm Black 2
14 Seat Post Steel Sand Blasted, CP 154
F/Ground tubes end cap 40 x 80 2
15 Saddles Slider 155
Bearing 608ZZ 4
16 Saddle 156
Nut 8 x 30L W/M6 x P1.0 2
16A Saddle Clamp 157
BoltM6xP1.0x12L 2
17 Lock Lever M16 x P1.75 x 815 L 458
Seat Tube Sleeve 40x80/30x60 1
18 Sliders “V” Locking Block 23 x 23L 259
Belt 8PJ x 1220L 1
19 Sliders safety stop screw, CP 260
BB Sleeve 24OD x 20.1ID x 27L 1
20 Stem Sliders “V” Locking block 161
B.B Axle 25mm x 20mm x 116L 1
21 V Blocks Set Screw M6 x P1.0 x 8L 4 62R HA 130 Right Crank x 170L 1
22 Plastic Sleeve 50mm x 38mm, black 662L
HA 130 Left Crank x 170L 1
23 Plastic stop plug 163
Flange Nut 2
24 Nut 3/8” x 16TPI, UCP 164
Dusty Cover 2
25 Fixed Nut 165
BoltM8xP1.25x15L 4
26 Adjust Knob 166
Spring Washer 13x8.5x1.5T, CP 4
27 Moving Part 20 mm x 34L, Steel UCP 167
Pulley195Dx8PJ,EDBlack 1
28 Nut M8 x P1.25, UCP 168
Inner Chain Cover Plastic Black 1
29 Round Plate 20mm x 3T UCP 269
ScrewM5xP0.8x10L 2
30 Spring 19mm x 2.3mm x 20LL 170
Washer10x5x1T 2
31 Upper Stud 12.7D x 92L, CP 171
Washer16x6x2T 2
32 Bottem Stud 12.7D x 28L, CP 172
Out Chain Cover Plastic Black 1
33 GuideScrewM8xP1.25x8L 173
ScrewM5xP0.8x10L 5
34 NutM6x1.0steelUCP 174
ScrewM5xP0.8x15L 2
35 Spacer 24 OD x 20.1 ID x 51L UCP 175
Ground Tube Height adjuster 2
36 “V” Locking Block 23-37.5L, CP 176
Lock Nut 2
37 BB Axles Bearing #6004 277
R/Ground Tubes End Cap 2
38 Fly Wheels Axle 25 x 20 x 151 L 178
B.B axle Fixed Nut 1
39 Fly Wheel, Casting Iron x 450D 1
40 Fly Wheel Axles Fixed Nut 2
Parts List