Casall 91022 User manual

INDOOR BIKE
91022
MANUAL

91022 INSTRUCTIONS FOR USE
1) The model 91022 is designed o be used as ligh commercial use or
home use. I has a fixed wheel driven flywheel and should be used
under professional supervision. or asking your supplier before using.
2) Ins alla ion – i is impor an ha he 91022 is correc ly assembled and we recommend
ha ins alla ion and assembly be carried ou by sui ably qualified personnel.
3) Handlebar and sea adjus men . I is impor an ha he handlebar and sea are
se a he correc heigh for your body. Ask your ins ruc or for assis ance.
Adjus ing he handlebar heigh - Make sure i is securely igh ened and ha here
is no la eral or ver ical movemen of he handlebar. Undo he Quick Release knob
which is loca ed in fron of head ube. Slide he handlebar/s em up or down o he
required heigh and hen re igh en.
The handlebar/s em posi ion can also be adjus ed forwards or backwards. Undo
he Quick Release lever loca ed on below he slider. Slide he handlebar/s em
assembly forwards or backwards un il you reach he required posi ion. Then
securely re- igh en he Quick Release lever.
Adjus ing he sea heigh – refer o above men ion.
NOTE: there is a safety line engraved on the seat post. On no account
should the seat post ever be raised above this line.
4) Pedals and oes raps – your fee should be securely posi ioned in he oe clips
during he exercise. Pu your foo as far forward as you can in o he oe-clip and hen pull he s rap igh .
5) Resis ance sys em- 91022 indoor bike is wi h durable bel direc drive ransmission sys em,
o adjus he exercising resis ance on he comple ed indoor bike, undo he simply loosen or igh en
using adjus men knob. Press down he brake lever for s opping he wheel.
6) The 91022 should opera e on a level surface wi h no la eral movemen .
There are heigh adjus er pads loca ed on ei her side undernea h he rear foo .
Turn hese pads clockwise or an i-clockwise un il he bike is o ally s able on he ground.
7) Main enance – like any o her mechanical cycling device, he 91022 should be
regularly main ained. Ask your supplier for a de ailed main enance programme.

91022 Assembly Diagrams
1 1
2 0
1 4
1 8
1 0
9
1 5
2 0
1 8
1 2
1 7
1 8
7 L
45
3
2
7 R
7 0 R
4
5
3
6
9
1 0
1 8
81
82

91022 ASSEMB Y
Step 1 (foot)
A ach he fron foo (6) o he frame using he bol (3), washer (4) and nu (5).
Step 2 (foot)
A ach he rear foo (2) o he frame using he bol (3), washer (4) and nu (5).
Step 3. (pedals)
a ach he pedals (7R/7L) in o he crank arms (70R/70L), each pedal
is marked wi h he le er R(righ ) or R(righ ) o deno e he side of he bike
hey are on. NOTE: he righ hand crank is on he same side as he
chain cover (61). Be careful o align he hreads correc ly o avoid any damage.
A li le grease on he hread should help he pedals o screw in easily
and correc ly, igh en using a 15mm spanner, bo h pedals hreads should
igh en owards he fron of he bike.

Step 4 (handlebar & stem)
A ach handlebar (11) on o handle bar s em (14), silde handlebar (11) un il reach
your required posi ion. Using lock lever (18) for igh ening. And hen pu he
handlebar-s em se on o fron ube, adjus o your ideal posi ion., and hen
using lock lever o igh en. NOTE: Do no arise above safe y line.
Step 5 (saddle & seat post)
Inser sea pos (15) in o frame's sea ube, assembly saddle(17) and saddle clamp(12) on
saddle op slider (16). Adjus slider using lock lever (18) for forwards or backwards.
and hen igh en un il reach he proper posi ion. Using lock lever (80)
adjus sea pos (15) and igh en in proper posi ion.
NOTE: Do no arise above safe y line.

Step 6. 7. (bottle cage)
A ach screws (10) in o bo le cage (9) on fron fork in required posi ion
using a 4mm allen key.
Step 8. (console holder)
A ach he console holder (81) on he handle bar and hen a ach he console.

91022 EXP ODED DRAWING
1
2
3
3
5
4
4
4
5
5
6
7L
7R
9
10
10
9
12
13 1 3
13
13
13
19 2 0
20
21
79
22
23
23
23
23
24
25
26
27
28
29
30
31
32
33
35
34
22
22
41
44
45
44
46
4647
48
49
50
51
52
49
49
49
47
53 5 4
54
55
56
57
58
59
60
61
62
63
64
64
61
65
66
64
68
70L
70R
71
71
72
72
73
74 7 5
69
69
76
77 7 8
11
19
23
23
22
18
36
4
4
5
8
38
38
39 4 0
41
42 4 3
37
38
14
15
16
17
18
18
18
8
67
83
81
82

91022 PARTS IST
parts no.
description
q'ty
parts no.
description
q'ty
1
Main Frame
1
43
Magnet
4
2
Rear Ground Tube
1
44
Washer 16*6.2*1.5t
2
3
Groung Tube Fixed Bolt
4
45
S rew M8*P1.25*8L
1
4
Washer
4
46
Nut M10*P1.5
2
5
Nut
4
47
Washer25*10*2t
2
6
Front Ground Tube
1
48
Fly wheel axle 25*20*151L
1
7R/L
Pedal
1
49
Bearing #6004ZZ
4
8
S rew M6*P1.0*30L
3
50
Fly wheel
1
9
Bottle Cage
2
51
BB sleeve
1
10
Bottle ages fixed s rew
4
52
Lo k nut M17*P1.0*8t
2
11
Handlebar
1
53
PU wheel
2
12
Saddel lamp
1
54
Bearing #608ZZ
4
13
End plug for stem/post
5
55
Nut 8*30L(M6*P1.0)
2
14
Stem
1
56
S rew M6*P1.0*12L
2
15
Seat Post
1
57
Ground tube's end ap
2
16
Saddles Slider
1
58
Ground tube's adjustable end ap
2
17
Saddle
1
59
Adjusting nut
2
18
Lo k Lever
3
60
Nut 3/8"*16TPI*6t
2
19
"V" blo k 23*23L for slider
2
61
POP over
2
20
S rew M5*P1.0*8L
2
62
Right outer over
1
21
"V" blo k for stem & post 23*23L
1
63
Right inner over
1
22
V Blo ks Fixed S rew M6*P1.0*8L
4
64
S rew M5*P0.8*15L
9
23
Hexagon plasti Sleeve
6
65
Left outer over
1
24
Nylon sleeve 40*97
1
66
Left inner over
1
25
Plasti seal plug
2
67
Belt 8PJ* 1321
1
26
Bolt M6*120L*55t
2
68
Washer 16*5* 1.5t
1
27
Adjust Knob
1
69
S rew M5*P0.8*10L
2
28
Moving Part 20 OD*34L
1
70R/L
R/L rank *170L
1
29
Lo k Nut 3/8"*16TPI
1
71
Bolt M8*P1.0*20L
2
30
Nut M8*P1.25
1
72
Dusty over
2
31
Round plate 20*3t
1
73
Nylon nut M20*P1.0*12t
1
32
BoltM8*P1.25*10L
1
74
BB sleeve 24*20.1*27L
1
33
Washer 20*8*2t
1
75
BB axle 25*20*128.5 w/dis plate
1
34
Spring 19*2.5*53L
1
76
Front pulley 255*8PJ*21t
1
35
Stud 12.7*112L
1
77
Spring washer 13*8.5*1.5t
4
36
Nut M8*P1.25
1
78
S rew M8*P1.25*15L
4
37
Conne tor
1
79
"V" blo k for stem & post 23*37.5L
1
38
"U" sleeve
3
80
Seat post lo k lever
1
39
Linking plate
2
81
Console
1
40
Washer13*6*1t
4
82
Console Holder
1
41
Nut M6*P1.0
3
83
Sensor Fixed Holder
1
42
Magneti bass
1

INSTRUCTIONAL MANUAL OR 91022 CONSOLE
How to change battery﹕
1. Open battery cover and insert 2 AAA or 2 UM-4 batteries.
2. Properly put back battery cover.
3. Under regular condition, arranty of battery is one year.
4. If the LCD sho s partial display, please take out batteries, ait for 15 seconds and insert again.
5. Previous exercise data ill be removed after take out batteries.
6. Please follo local regulation hen through batteries a ay.
unction Keys﹕
ENTER：
1. Press ENTER key to select the functions for setting exercise values of TIME and
DISTANCE.
2. Press ENTER key to confirm the set exercise values.
3. Keep pressing ENTER key for 2 seconds to remove all previous exercise data.
UP：
1.Press UP key to s itch the functions of speed, average speed, maximum speed,
heart rate, maximum heart rate, RPM, average RPM and maximum RPM.
2. Press UP key to add the setting exercise values of TIME and DISTANCE. The
minimum setting value of TIME is 5 minutes. Pressing one time ill add 5 minutes,
for example: 0, 10, 15, 20, …..
DOWN：
1. Press DOWN key to s itch SPEED DISTANCE, CAL PULSE
2. Press DOWN key to decrease the setting exercise values of TIME and
DISTANCE. The minimum setting value of DISTANCE is 1 km or mile. Pressing
one time ill decrease 1 km or mile, for example : 7, 6, 5, 4, 3, 2, 1…
UP+DOWN：

1. Press UP key and DOWN key at the same time for 3 seconds to start
“AUTO SCAN” function.
2. Under the condition of setting exercise values, Press UP key and DOWN key
at the same time for 1 second to remove the values.
unction and Operation
Auto ON/O
The monitor automati ally starts working on e the user starts to do the exer ise on the ma hine.
It will automati ally turn off after the ma hine is not used for 4 minutes, and all exer ise
value will be removed.
TIME
1. Press ENTER key to sele t TIME, and press UP/DOWN keys to set the exer ise TIME.。
2. If users do not set TIME, time will be automati ally ount up 00:00:00~99:59:59
3. Setting value of Count Down is from 5:00~99:59:00. The monitor will beep when ount
down to 0:00.
SPEED
1. SPEED display range is 0.00 ~ 99.9 kmh / mph
2. 3 SPEED display: urrent speed, average speed and maximum speed.
RPM
1. RPM display range is 15 ~ 9999.
2. 3 RPM display: urrent RPM, average RPM and maximum RPM.
DISTANCE
1. Press ENTER key to sele t DISTANCE (TIME value is 0), and press UP/DOWN keys to set
the exer ise value.
2. If users do not set DISTANCE, distan e will be automati ally ount up 0.0~999.9 km/mile
3. Setting value of Count Down is from 1.0~999.0 km/mile. The monitor will beep when ount
down to 0:00.
CALORIE
1. Calorie displays K/Cal on the LCD.
2. Calorie will be automati ally ount up 0.0~9999
PULSE
1. Pulse display range is 40～200. The Pulse value ill display “P”, after user stops measuring
heart rate for 16 seconds.
2. PULSE display “BPM” on the LCD.
3. 3 PULSE display: current heart rate, average heart rate and maximum heart rate.
Attention︰

Working Temperature︰0℃~ 50℃
Storage Temperature.︰－10℃~ 60℃
Speed sensor Installation
Insert speed sensor into holder.
Adjust the position of sensor, ensure the distan e between sensor's end and magnet is 5~8 mm.

The way to switch km/mile as below steps:
First step
take out the battery from console
Second step
press the button B and C in simultaneously
Third step
put back the battery into console in speedy way (it's
better to go this action quickly with second step )