Case 570NXT User manual

Part number 47492950
2nd edition English
April 2013
Replaces part number 84587648
OPERATOR’S MANUAL
570NXT
Tier 4
Tractor Loader
PIN NCC570600 and above

Contents
1GENERALINFORMATION
Intendeduse................................................................................1-1
CNHAmericaLLCtechnicalmanuals......................................................1-2
Electro-MagneticCompatibility(EMC).....................................................1-3
Notetotheowner...........................................................................1-3
ReadtheOperator'sManual...............................................................1-4
Manualstorage.............................................................................1-4
Right,left,frontandrearofthemachine...................................................1-5
ComponentIdentication...................................................................1-6
ProductIdenticationNumber(PIN)........................................................1-9
ExhaustGasRecirculation(EGR)-DieselParticulateFilter(DPF)exhausttreatment-Product
overview...................................................................................1-12
2SAFETYINFORMATION
Safetyrules.................................................................................2-1
Safetyrules-CaliforniaProposition65Warning..........................................2-2
Safetyrules-General.....................................................................2-3
Safetyrules-Airconditioningsystem.....................................................2-3
Safetyrules-Basicoperating.............................................................2-4
Safetyrules-Battery......................................................................2-5
Safetyrules-Electricalstormsafety.......................................................2-6
Safetyrules-Fireorexplosionprevention................................................2-6
Safetyrules-Fuelhandlingprecautions...................................................2-7
Safetyrules-Hazardouschemicals.......................................................2-7
Safetyrules-Liftingandoverheadloads..................................................2-7
Safetyrules-Generalmaintenanceprecautions..........................................2-8
Safetyrules-Mountinganddismounting..................................................2-9
Safetyrules-Operatorprecautions.......................................................2-9
Safetyrules-Specicprecautionstothismachine.......................................2-10
Safetyrules-Transportingprecautions...................................................2-10
Safetyrules-Utilityprecautions..........................................................2-11
Safetyrules-Wheelsandtires...........................................................2-12
Safetyrules-Ductileiron.................................................................2-12
Safetyrules-RollOverProtectiveStructure(ROPS)....................................2-13
Safetyrules-Seatbelt....................................................................2-14
Safetysigns...............................................................................2-15
Handsignals...............................................................................2-34
DoNotOperatehangtag..................................................................2-36
3CONTROLS/INSTRUMENTS
ACCESSTOOPERATOR'SPLATFORM
Machineaccess........................................................................3-1

OPERATOR'SSEAT
Operatorseat...........................................................................3-2
FORWARDCONTROLS
Frontcontrols...........................................................................3-5
Pedalcontrols..........................................................................3-7
RIGHT-HANDSIDECONTROLS
Loaderfunctions........................................................................3-8
Consolecontrols.......................................................................3-11
Rearhitchcontrols....................................................................3-16
Cabcontrolsandadjustments.........................................................3-18
Advancedinstrumentcluster(AIC)....................................................3-19
Menuscreendisplay..................................................................3-24
4OPERATINGINSTRUCTIONS
COMMISSIONINGTHEUNIT
Runinperiodofanewmachine........................................................4-1
Enginespeed...........................................................................4-1
STARTINGTHEUNIT
Beforestartingtheengine..............................................................4-2
Normalenginestarting.................................................................4-3
Coldtemperatureoperation............................................................4-4
Hottemperatureoperation.............................................................4-6
Boosterbatteryprocedure..............................................................4-7
STOPPINGTHEUNIT
Shuttingdowntheengine..............................................................4-9
MOVINGTHEUNIT
Uniformbraking........................................................................4-10
Travelingonahill......................................................................4-11
Machinedirection......................................................................4-11
Transmissiongears....................................................................4-12
Beforeoperatingthemachine.........................................................4-13
Differentiallocksystem................................................................4-14
FourWheelDrive(4WD)control......................................................4-15
Ridecontrol(ifequipped)..............................................................4-16
5TRANSPORTOPERATIONS
ROADTRANSPORT
Transportingonatrailer................................................................5-1

RECOVERYTRANSPORT
Towingthemachine....................................................................5-3
6WORKINGOPERATIONS
GENERALINFORMATION
Displaybrightness......................................................................6-1
Maximumthrottle/Coldstartidle........................................................6-3
Brakeenabledidle......................................................................6-5
Throttlesensitivity......................................................................6-7
Regenerationinhibit....................................................................6-8
Oillifereset............................................................................6-10
LOADEROPERATIONS
Personalsafety....................................................................6-12
Joblayout..........................................................................6-13
Comfortsteer(ifequipped)........................................................6-14
Detentpositionfor4in1bucketcontrolswitch....................................6-15
Loaderdiggingforce...............................................................6-18
Bucketlevel,positionanddepthindicators........................................6-19
Returntodig.......................................................................6-21
Liftingwiththeloader..............................................................6-23
Changingloaderattachments.....................................................6-23
THREEPOINTHITCH
Generalsafetyandprecautions...................................................6-26
Machineandattachments.........................................................6-27
Workingoperations................................................................6-28
7MAINTENANCE
GENERALINFORMATION
Safetyrules.............................................................................7-1
Generalsafetybeforeyouservice......................................................7-2
Hourmeter.............................................................................7-2
Supportstrutforloaderliftarm.........................................................7-3
Hoodlatch..............................................................................7-5
Fireextinguisher........................................................................7-6
Batteryaccessandcare................................................................7-7
Weldingonthemachine................................................................7-9
Fusesandrelays......................................................................7-11
Denitionoffuse,relayanddiodeicons..............................................7-15
Diagnostic/servicetoolport—Diagnosticservicetoolport..........................7-19
Heatercoolantshutoffvalve...........................................................7-19
Fluidcapacitiesandlubricantspecications..........................................7-20
Consumables..........................................................................7-21

MAINTENANCECHART
MaintenanceChart....................................................................7-23
Atwarningmessagedisplay
Engineairlters.......................................................................7-26
Hydrauliclter(s)......................................................................7-28
Fuelsystemwaterseparator..........................................................7-29
DieselParticulateFilter(DPF)regeneration-automatic..............................7-31
DieselParticulateFilter(DPF)regeneration-forced..................................7-32
Initial10hours
Airconditioningbelt....................................................................7-35
Wheelnutandbolttorque.............................................................7-36
Every10hoursordaily
Engineoillevel........................................................................7-37
Greasettings.........................................................................7-38
Initial20hours
Transmissionoillevel..................................................................7-41
Frontaxleuidlevel-Fourwheeldrive...............................................7-43
Rearaxleuidlevel....................................................................7-44
Every50hours
Fuelsystemwaterseparator..........................................................7-45
Coolantreservoir(deaerationreservoir)uidlevel....................................7-47
Hydraulicreservoiruidlevel..........................................................7-48
Frontaxlegreasettings..............................................................7-49
Loaderhydrauliccouplerlockpins....................................................7-50
4in1bucketpivotsandgreasettings................................................7-50
Initial100hours
Hydrauliclter.........................................................................7-52
Transmissionlter.....................................................................7-54
Fuellters.............................................................................7-56
Servicebrakes.........................................................................7-58
Parkingbrake..........................................................................7-59
Every250hours
Battery.................................................................................7-60
Airconditioningbelt....................................................................7-61
Frontaxleuidlevel-Fourwheeldrive...............................................7-62
Frontaxlebreather....................................................................7-63
Frontaxledriveshaft..................................................................7-63
Rearaxleuidlevel....................................................................7-64

Rearaxlebreather.....................................................................7-64
Rearaxledriveshaft..................................................................7-64
Fueltank...............................................................................7-65
Transmissionuidlevel................................................................7-66
Airconditioningcompressorseals.....................................................7-67
Every500hours
ROPScabandseatmount............................................................7-68
Operator'sseat........................................................................7-69
Fuellters.............................................................................7-70
Engineoilandlter....................................................................7-72
Batteryuidlevel......................................................................7-74
Every1000hours
Hydraulicuidandlter(s).............................................................7-75
Hydraulicreservoirbreather...........................................................7-77
Cabintakelter........................................................................7-78
Frontaxleuid.........................................................................7-79
Rearaxleuid.........................................................................7-81
Transmissionuidandlter...........................................................7-82
Engineairlters.......................................................................7-84
Parkingbrake..........................................................................7-86
Every2000hours
Coolingsystem........................................................................7-87
Every3000hours
Dieselparticulatelter(DPF)..........................................................7-90
Every4000hours
EngineCrankcaseVentilation(CCV)Filter............................................7-90
Asrequired
Windshieldwasheruidlevel..........................................................7-91
Bleedairfromthefuelsystem.........................................................7-92
Hydraulicpump........................................................................7-94
Tirepressure..........................................................................7-95
Operator'sseat........................................................................7-96
Grillescreenandradiatorarea........................................................7-98
Fanbelt................................................................................7-99
Accumulator..........................................................................7-101
Disableparkingbrake................................................................7-102
ELECTRICALSYSTEM
Stop,tail,asherandturnsignallamps-Cab.......................................7-104
Stop,tail,asherandturnsignallamps-canopy-ROPScanopy..................7-106
Drivingandoodlamps..............................................................7-108

8SPECIFICATIONS
Engine......................................................................................8-1
Powertrain..................................................................................8-2
Hydraulics..................................................................................8-3
Electricalspecications.....................................................................8-4
Machineoveralldimensions................................................................8-5
Loaderliftcapacities.......................................................................8-11
Threepointlinkagegeneralspecications................................................8-12
Torque.....................................................................................8-13
Generalspecication-Biodieselfuels-Biodieselfuels..................................8-15
9ACCESSORIES
Generalaccessories........................................................................9-1
Telematics-OverviewwithCaseSiteWatch™............................................9-3

1-GENERALINFORMATION
1-GENERALINFORMATION###_1_###
Intendeduse
RAPH12UTL0115GA1
Thistractorloader,withstandardequipmentandauthorizedattachments,isintendedforgeneralearthmovingpur-
poses,handling,ditchdigging,etc.Useonlyapprovedaccessoriesandattachmentsdesignedforyourmachine.This
Operator'sManualdoesnotincludeinstructionsforattachments.Readthemanual(s)providedwiththeauthorized
attachmenttolearnsafemaintenanceandoperationofthemachine.Makesurethemachineissuitablyequippedfor
thetypeofworktobeperformed.YourCASECONSTRUCTIONDealerisavailableforanyfurtherinformation.They
willalsoprovideanyafter-salesserviceyoumayneed,andgenuineCASECONSTRUCTIONspareparts,yourguar-
anteeofqualityandmatch.CASECONSTRUCTIONcustomerassistanceisalsoavailable.Call1-866-54-CASE6
(1-866-542-2736)oremail[email protected].
Allpersonswhowillbeoperatingthismachineshallpossesavalidlocalvehicleoperatingpermitand/orotherappli-
cablelocalageworkpermits.
Donotusethismachineforanypurposeorinanymannerotherthanasdescribedinthemanual,decals,orother
productsafetyinformationprovidedwiththemachine.Thesematerialsdenethemachine'sintendeduse.
Consultanauthorizeddealeronchanges,additions,ormodicationsthatcanberequiredforthismachinetocomply
withvariouscountryregulationsandsafetyrequirements.Unauthorizedmodicationswillcauseseriousinjuryor
death.Anyonemakingsuchunauthorizedmodicationsisresponsiblefortheconsequences.
ATTENTION:Thefuelsystemandengineonyourmachinearedesignedandbuilttogovernmentemissionsstan-
dards.Tamperingbydealers,customers,operators,andusersisstrictlyprohibitedbylaw.Failuretocomplycould
resultingovernmentnes,reworkcharges,invalidwarranty,legalaction,andpossibleconscationofthemachine
untilreworktooriginalconditioniscompleted.Engineserviceand/orrepairsmustbedonebyacertiedtechnician
only!
1-1

1-GENERALINFORMATION
CNHAmericaLLCtechnicalmanuals
Manualsareavailablefromyourdealerfortheoperation,service,andrepairofyourmachine.Forpromptconvenient
service,contactyourdealerforassistanceinobtainingthemanualsforyourmachine.
YourdealercanexpediteyourorderforOperator'sManuals,PartsCatalogs,ServiceManuals,andmaintenance
records.
Alwaysgivethemachinename,model,andProductIdenticationNumber(PIN)ofyourmachinesoyourdealercan
providethecorrectmanualsforyourmachine.
Thecompanyiscontinuallystrivingtoimproveitsproductsandthereforereservestherighttomakeimprovements
andchangeswhenitbecomespracticalandpossibletodoso,withoutincurringanyobligationtomakechangesor
additionstotheequipmentsoldpreviously.
Alldatagiveninthismanualissubjecttoproductionvariations.
NOTICE:Operatingandservicemessagesdisplayedontheelectronicoperatingpanelmayvaryfromwhatisshown
intheOperator'sManual.Shouldthisoccur,adheretothelatestinstructionontheelectronicoperatingpanel.
Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowthemachineinstandard
condition.Forexactinformationaboutanyparticularmachine,consultyourdealer.
1-2

1-GENERALINFORMATION
Electro-MagneticCompatibility(EMC)
Interferencemayariseasaresultofadd‐onequipmentwhichmaynotnecessarilymeettherequiredstandards.As
suchinterferencecanresultinseriousmalfunctionoftheunitand/orcreateunsafesituations,youmustobserve
thefollowing:
•Themaximumpowerofemissionequipment(radio,telephones,etc.)mustnotexceedthelimitsimposedbythe
nationalauthoritiesofthecountrywhereyouusethemachine.
•Theelectro‐magneticeldgeneratedbytheadd‐onsystemshouldnotexceed24V/matanytimeandatany
locationintheproximityofelectroniccomponents.
•Theadd‐onequipmentmustnotinterferewiththefunctioningoftheonboardelectronics.Failuretocomplywith
theseruleswillrenderthewarrantynullandvoid.
Notetotheowner
Thismanualcontainsimportantinformationaboutthesafeoperation,adjustment,andmaintenanceofyourtractor
loader.Thismanualisdividedintochaptersasoutlinedinthetableofcontents.Refertotheindexattheendofthis
manualforlocatingspecicitemsaboutyourmachine.Thetractorloaderconformstocurrentsafetyregulations.
Usethismanualasaguide.Yourmachinewillremainareliableworkingtoolaslongasitiskeptinworkingcondition
andservicedproperly.
DONOToperateorpermitanyonetooperateorservicethismachineuntilyouortheotherpersonshavereadand
understandthesafety,operation,andmaintenanceinstructionsinthismanual.Useonlytrainedoperatorswhohave
demonstratedtheabilitytooperateandservicethismachinecorrectlyandsafely.
Theinformationinthismanualisprovidedonthebasisofinformationthatwasavailableatthetimethatthemanual
waswritten.Settings,procedures,partnumbers,software,andotheritemscanchange.Thesechangescanaffect
theservicethatisgiventothemachine.Ensurethatyouhavethecompleteandmostcurrentinformationfromyour
dealerbeforeyoustartanymachineoperation.
TheOperator'sManualistobestoredinthemanualcompartmentequippedonthismachine.Makesurethismanual
iscompleteandingoodcondition.Consultyourdealertoobtainadditionalmanualsormanualsinotherlanguages.
AnAssociationofEquipmentManufacturers(AEM)safetybookletisincludedwitheachmachine.T akethetimeto
readthebookletandunderstanditscontent.
Contactyourdealerforanyfurtherinformationorassistanceaboutyourmachine.YourdealerhasCorporationap-
provedserviceparts.Yourdealerhastechnicianswithspecialtrainingthatknowthebestmethodsofrepairand
maintenanceforyourmachine.
1-3

1-GENERALINFORMATION
ReadtheOperator'sManual
Improperoperationofthismachinecancausedeathorseriousinjury.Beforeusingthemachine,makecertain
thateveryoperator:
•isinstructedinsafeandproperuseofthemachine.
•readsandunderstandsthemanual(s)pertainingtothemachine.
•readsandunderstandsallsafetysignsonthemachine.
•clearstheareaofotherpersonsanddomesticanimals.
•learnsandpracticessafeuseofmachinecontrolsinasafe,clearareabeforeoperatingthismachineonajobsite.
ItisyourresponsibilitytoobservepertinentlawsandregulationsandfollowCNHAmericaLLCinstructionsonmachine
operationandmaintenance.
Manualstorage
KeeptheOperator'sManualandtheAssociationofEquipmentManufacturers(AEM)safetybookletinthestorage
compartmentprovidedonthetractorloader.TheOperator'sManualandtheAEMsafetybookletmustbeavailable
forusebyalloperators.
Themanualstoragecompartmentisinfrontofthesteer-
ingwheel.
RAPH12UTL0091AA1
1-4

1-GENERALINFORMATION
Right,left,frontandrearofthemachine
Thetermsright-handandleft-hand,whenusedinthismanual,indicatetherightandleftsidesofthemachineasseen
fromtheoperator'sseat.
RAIL12UTL0136FA1
1.Left-handside
2.Front
3.Right-handside
4.Rear
1-5

1-GENERALINFORMATION
ComponentIdentication
Leftsideofmachine
RAPH12UTL0116GA1
1.Loaderbucket
2.Bucketcylinders
3.Handholds
4.Canopywithoptionalbeacon(cabnotshown)
5.Threepointhitchwithoptionalboxgrader
6.Fueltankwithentrystep
7.Loaderarmsupportstrut
8.Loaderarmandbucketlinkage
1-6

1-GENERALINFORMATION
Rightsideofmachine
RAPH12UTL0113GA2
1.Operatorplatform
2.Handholds(onlyoneontherighthandside)
3.Exhauststack
4.Hydraulictank
5.T oolbox(optionalequipment)
6.Batterycompartment
Rearofmachine
1.Auxiliaryhydraulicportswithowcontrolregulator
2.Rearcounterweight
3.Threepointhitch—lowerlinkwithanti-swaycaliper
4.Drawbar(optionalequipment)
5.Threepointhitch—upperlink
RAPH12UTL0051AA3
1-7

1-GENERALINFORMATION
Rightsideconsole
RAPH12UTL0110GA4
1.Loadercontrolwithclutchcutoutanddifferentialpushbuttons
2.Electronichandthrottle(ifequipped)
3.Vandallock-upcover(optionalequipmentoncanopymachinesonly)
4.Consolecontrolsandswitches
5.Threepointhitchmodecontrolswitch
6.Threepointhitchcontrollevers
Frontconsole
1.Manualstoragecompartment
2.Transmissioncontrolleverwithclutchcutoutpush
button
3.Footthrottle
4.Leftandrightbrakepedalswithlockinglever
5.Directionalcontrollever:Forward-Neutral-Reverse
(FNR)
RAPH12UTL0013AA5
1-8

1-GENERALINFORMATION
ProductIdenticationNumber(PIN)
RecordthemachineandProductIdenticationNumbers(PIN).Ifneeded,providethesenumberstoyourdealerwhen
yourequirepartsorinformationforyourmachine.KeeparecordofthesenumbersandyourManufacturer’sStatement
ofOrigininasafeplace.Ifthemachineisstolen,reportthenumberstoyourlocallawenforcementagency.
Machineidentication
Modelname
PIN
Modelyear
ThePINplateislocatedontheleft-handsidebeneaththe
pivotfortheloaderliftcylinder.ThePINis17characters
long.
NOTE:Hosesremovedforillustrationclarity.
RAPH12UTL0025AA1
NOTE:ThePINisalsostampedonthechassis(lefthand
sideoftheengine).
RCPH10TLB327AAF2
Roll-OverProtectiveStructure(ROPS)—
Canopy
PIN
LocatethePINplateontheupperleft-handsideofthe
ROPSframe.
RAPH12UTL0012AA3
1-9

1-GENERALINFORMATION
Roll-OverProtectiveStructure(ROPS)—
Cab
PIN
LocatethePINplateontheupperleft-handsideofthe
ROPSframe.
RCPH09TLB002AAF4
Engine
PIN
LocatethePINplateontheleft-handsideoftheoilpan
nearthefuelwaterseparator.
RAPH12FRK0250AA5
Transmission
PIN
LocatethePINplateontheright-handsideofthetrans-
missionhousing.
RAPH12FRK0257AA6
Frontaxle—Twowheeldrive(2WD)
PIN
LocatethePINplateontheleft-handrearsideofthefront
axle.
RAPH12FRK0252AA7
1-10

1-GENERALINFORMATION
Frontaxle—Fourwheeldrive(4WD)
PIN
LocatethePINplateontheleft-handrearsideofthefront
axle.
RAPH12UTL0202AA8
Rearaxle
PIN
LocatethePINplateontheleft-handfrontsideoftherear
axle.
RAPH12FRK0276AA9
Loaderbucket
Notshown
Buckettype
PIN
1-11

1-GENERALINFORMATION
ExhaustGasRecirculation(EGR)-DieselParticulateFilter(DPF)
exhausttreatment-Productoverview
WhatisExhaustGasRecirculation(EGR)?
YourCASECONSTRUCTIONmachineisequippedwithadditionalcomponentstocomplywithnationalandlocal
exhaustemissionsrequirements.EGRworksbyrecirculatingaportionoftheenginesexhaustgassesbackintothe
engine’scombustionchambertolowercombustiontemperatures.
ThemaincomponentsoftheEGRsysteminclude:
•EGRvalve
•DieselParticulateFilter(DPF)
•DieselOxidationCatalyst(DOC)
•Exhaustgastemperaturesensors
•Differentialpressuresensor
•Throttlevalveactuator
WhatisaDieselParticulateFilter(DPF)?
ADieselParticulateFilter(DPF)isaltermountedintheexhauststream.Duringnormaloperatingconditions,the
exhaustgassespassthroughtheporouswallsoftheDPFandtrapParticulateMatter(PM)generatedbythecombus-
tionprocessoftheengine.WhenchannelsinsidetheDPFllupwithPM,thesystemmustbecleaned.Thecleaning
processiscalledRegeneration.
Howdoestheregenerationprocesswork?
WhentheDPFbecomesrestricted,thesystemwillneedtobecleanedorregeneratedbyraisingexhausttemperatures
toburnoffthetrappedParticulateMatter(PM).Thisprocessisusuallydoneautomatically,butmayrequireamanual
regenerationsequencetobeactivateddependingonoperatingconditions.BurnedPMwillleavebehindtracesofash
withintheDPF .TheashmustbecleanedoutbyaCASECONSTRUCTIONdealeroutttedwithmachinesspecically
designedtocleanDPFsystems.InseverecasestheDPFmayneedtobereplaced.RefertotheMaintenanceChart
onpage7-23forserviceintervals.
Automaticregeneration
WhentheDPFentersautomaticregenerationmode,thedisplaywillindicate“DPFON”,severalconditionsneedto
befollowedtoproperlyletthemachineperformthisfunction.
•Duringthismodedonotidleorshutthemachinedown.Allowtheregenerationprocesstonish.
•Hotexhaustgasseswillbegenerated,useinwellventilatedareaawayfromcombustiblematerials.
•Usethemachineundernormalworkscenariosuntiltheautomaticregenerationprocesshascompleted.
Manualregenerationorforcedregeneration
WhenautomaticregenerationoftheDPFisunsuccessfultheEngineControlUnit(ECU)willinitiatethemanual
regenerationprocess.Duringthemanualregenerationmode,thedisplaywillindicate“DPFON”,severalconditions
needtobefollowedtoproperlyletthemachineperformthisfunction.
•Duringthismode,themachinewillbeunusable
•Movethemachinetoasafeplaceawayfromcombustiblematerials.
•Hotexhaustgasseswillbegenerated,useinwellventilatedareaawayfromcombustiblematerials.
•Allowtheregenerationtonishbeforeshuttingthemachineoff.
FindingaDieselParticulateFilter(DPF)cleaningfacility
TondaCASECONSTRUCTIONdealerthatisfullyequippedtoserviceyourDPFsystem,pleasecallthenumber
below.
1-12