Case DV209C User manual

PrintedinU.S.A.
Copyright © 2014 CNHIndustrial America LLC. All Rights Reserved.
CaseisaregisteredtrademarkofCNH Industrial America LLC.
Racine Wisconsin 53404 U.S.A.
Part number 47772910
1st edition English
December 2014
SERVICE MANUAL
DV209C
DV210C
Tier 4A
Vibratory Roller

Contents
INTRODUCTION
Machinecompletionandequipment..............................................05
[05.102]Machinecompletion................................................................05.1
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.216]Fueltanks..........................................................................10.2
[10.400]Enginecoolingsystem.............................................................10.3
Hydrostaticdrive.........................................................................29
[29.218]Pumpandmotorcomponents......................................................29.1
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.300]Reservoir,cooler,andlters........................................................35.2
[35.752]Hydraulicfandrivecoolingsystem.................................................35.3
[35.353]Hydraulictravelsystem............................................................35.4
[35.995]Compaction/vibrationhydraulicsystem............................................35.5
Framesandballasting.................................................................39
[39.100]Frame..............................................................................39.1
[39.500]Vibratoryroller......................................................................39.2
Steering.....................................................................................41
[41.101]Steeringcontrol....................................................................41.1
[41.200]Hydrauliccontrolcomponents......................................................41.2
[41.206]Pump...............................................................................41.3
[41.216]Cylinders...........................................................................41.4
Wheels......................................................................................44
[44.160]Compactiondrums.................................................................44.1
Cabclimatecontrol.....................................................................50
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[50.100]Heating.............................................................................50.1
Electricalsystems.......................................................................55
[55.100]Harnessesandconnectors.........................................................55.1
[55.301]Alternator...........................................................................55.2
[55.302]Battery..............................................................................55.3
[55.512]Cabcontrols........................................................................55.4
[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem.................55.5
[55.408]Warningindicators,alarms,andinstruments......................................55.6
Platform,cab,bodywork,anddecals.............................................90
[90.150]Cab.................................................................................90.1
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INTRODUCTION
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Contents
INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing....................................3
Safetyrules.....................................................................................4
Safetyrules.....................................................................................5
Safetyrules.....................................................................................7
Safetyrules-Ecologyandtheenvironment..................................................10
Safetyrules-Shopandassembly............................................................11
Safetyrules–Hydrauliccontamination.......................................................13
Personalsafety...............................................................................14
Torque........................................................................................15
Hydrauliccontamination–Contamination....................................................18
Consumables.................................................................................19
Productidentication..........................................................................24
Productidentication..........................................................................26
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INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Themanufacturerreservestherighttomakeimprovementsindesignandchangesinspecicationsatanytimewithout
noticeandwithoutincurringanyobligationtoinstallthemonunitspreviouslysold.Specications,descriptions,and
illustrativematerialhereinareasaccurateasknownattimeofpublicationbutaresubjecttochangewithoutnotice.
Incaseofquestions,refertoyourCASECONSTRUCTIONSalesandServiceNetworks.
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INTRODUCTION
Safetyrules
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-
structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.
WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.
CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY.
Machinesafety
NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
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INTRODUCTION
Safetyrules
Carefullyreadthesafetyrulescontainedhereinandfollowadvisedprecautionstoavoidpotentialhazardsandto
safeguardyoursafetyandpersonalintegrity.
Yoursafetyandthatofthepeoplearoundyoudependsonyou.
Itisessentialthatyouunderstandthismanualforacorrectinspection,lubricationandrepairofthismachine.
Readthismanualcarefullyandcheckthat:
•Youunderstandfullythesymbolsonthecontrolsandthesafetysignsusedinthismanualandonthemachine.
•Youunderstandfullythespeed,stability,brakingandsteeringcharacteristicsofthemachine.Ifyouareinany
doubt,consultyourDealer.
Thesafetymessagesinthissectionconcernsituationswhichmayariseduringnormalmachineoperation,servicing
andrepair.Thesesafetymessagesalsoindicatethedifferentwaysofcopingwiththesesituations.Othersafety
messagesareusedthroughoutthemanualtoindicatespecicdangers.
Theinformationgiveninthischapterisasummaryofthebasicrulestorespectatalltimesanddoesnotexemptyou
fromobservingtrafcregulationsortherequirementsofinsurancecompanies.
Thepresenceofgrease,oil,mudor(inwinter)iceonthe
stepsandaccesshandlescancauseaccidents.Make
suretheyarealwaysclean.
Whenmountingordismountingfromthemachinealways
facethemachineandusethestepsandaccesshandles
ontheleft-handsideofthemachine.
LELI12TLB0048AB1
Wearclosettingclothingandsafetyequipment
appropriateforthejob:
•Safetyhelmet
•Safetyshoes
•Heavygloves
•Reectiveclothing
•Wetweatherclothing
Iftheenvironmentconditionsmakeitnecessary,the
followingpersonalsafetyequipmentshouldbeathand:
•Respirators(ordustproofmasks)
•Earplugsoracousticearsprotections
•Goggleswithlateralshieldormasksforeyesprotection
Donotwearrings,wristwatches,jewels,unbuttonedor
appingclothingsuchasties,tornclothes,scarves,open
jacketsorshirtswithopenzipswhichcouldgetcaughtinto
movingparts.
Anyfunctionaldisorders,especiallythoseaffectingthe
safetyofthemachine,shouldthereforeberectiedim-
mediately.
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INTRODUCTION
Makesurethatyoufullyunderstandthesymbolsofthe
safetydecalsappliedonthemachine.Makesurethat
theyarealwayscleanandperfectlylegible.
Bepreparedforemergencies.
Alwayskeeparstaidkitandareextinguishercloseat
handonthemachine.
Makesurethatthereextinguisherisservicedinaccor-
dancewiththemanufacturer’sinstructions.
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INTRODUCTION
Safetyrules
Preventionofreorexplosions
Theenginefuelcanoriginateanexplosionorare.
Neverrefuelwhentheengineisrunning.
Donotsmokeduringrefuelling.
Takeallthenecessarysafetymeasureswhenwelding,
grindingorwhenworkingnearanakedame.
Useanon-inammableproductforcleaningparts.
LELI12TLB0051AA1
Asparkoraamecancausetheelectrolyteofthebattery
toexplode.
Topreventanyriskofexplosion,observethefollowing
instructions:
•Whendisconnectingthebatterycables,alwaysdiscon-
nectthenegative(-)cablerst.
•T oreconnectthebatterycables,alwaysconnectthe
negative(-)cablelast.
•Nevershort-circuitthebatteryclampswithmetalob-
jects.
•Donotweld,grindorsmokenearabattery.
Theengineexhaustmayproducesparks.
Beforeusingthemachineinanareawhichmaycontain
inammablevapours,ensurethatthereisgoodventila-
tion.
Alwayskeepareextinguisheravailableonthemachine.
Makesurethatitisproperlymaintainedinconformitywith
themanufacturer’sinstructions.
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INTRODUCTION
Preventionofburns
Thebatteryelectrolytegeneratessevereburns.
Thebatterycontainssulphuricacid.
Avoidanycontactwiththeskin,eyesorclothing.
Antidote:
•EXTERNAL:Rinsewellwithwater,removinganysoiled
clothing.
•INTERNAL:Avoidvomiting.Drinkwatertorinseyour
mouth.Consultadoctor.
•EYES:Rinsethoroughlywithwaterfor15minandget
promptmedicalattention.
Whentheelectrolyteofabatteryisfrozen,itcanexplode
ifyouattempttochargethebatteryorifyoutrytostartthe
engineusingaboosterbattery.
Alwayskeepthebatterychargedtopreventtheelectrolyte
freezing.
LELI12TLB0053AA3
Batteriesgenerateexplosivegases.
Keepallames,sparksandcigarettesaway.
Providegoodventilationwhenchangingabatteryorusing
abatteryinanenclosedspace.
Alwaysprotectyoureyeswhenworkingnearabattery.
Nevertouchthebatteryterminalswithyourhands.
Thiscaninduceastateofelectrolysisandimpairthemain
organsofthebody.
LELI12TLB0054AA4
Hotcoolantcouldsprayoutiftheradiatorcapisremoved
whilethesystemisstillhot.
Toremovethecap:Allowthesystemtocooldown,turn
thecaptotherstnotchandwaituntilthereisnomore
pressure.
Thenremovethecap.
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INTRODUCTION
Precautionsforwastedisposal
Improperlydisposingofwastecanthreatentheenviron-
ment.
EachcountryhasitsownRegulationsonthissubject.It
isthereforeadvisabletopreparesuitablecontainersto
collectandstoremomentarilyallsolidanduidmaterials
thatmustnotbescatteredintheenvironmenttoavoid
pollution.
Atpresetintervalstheseproductswillbedeliveredtodis-
posalstationslegallyrecognizedandpresentinthisCoun-
try.
Herebelowisalistoftheproductsinthemachinewhich
requiredisposal:
•Hydraulicoil
•Brakesystemoil
•Coolantmixture,condensationresidueandpureanti-
freeze
•Dieseloil
•Oilanddieseloillterelements
•Engineandair-conditioningairlterelements
•Battery
Alsopollutingrags,paper,sawdustandglovesmustbe
disposedincompliancewiththesameprocedures.
Donotusefoodorbeveragecontainersthatmaymislead
someoneintodrinkingfromthem.
Donotpourwasteontotheground,downadrain,orinto
anywatersource.
Air-conditioningcoolantescapingintotheaircandamage
theEarth’satmosphere.
Governmentregulationsmayrequireacertiedair-condi-
tioningservicecentretorecoverandrecycleusedair-con-
ditioningcoolant.
Obtaininformationontheproperwaytorecycleordispose
ofwastefromyourlocalenvironmentalorrecyclingcentre,
orfromyourDealer.
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INTRODUCTION
Safetyrules-Ecologyandtheenvironment
Soil,air,andwaterqualityisimportantforallindustriesandlifeingeneral.Whenlegislationdoesnotyetrulethe
treatmentofsomeofthesubstancesthatadvancedtechnologyrequires,soundjudgmentshouldgoverntheuseand
disposalofproductsofachemicalandpetrochemicalnature.
Familiarizeyourselfwiththerelativelegislationapplicabletoyourcountry,andmakesurethatyouunderstandthis
legislation.Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels,anti-freeze,
cleaningagents,etc.,withregardtotheeffectofthesesubstancesonmanandnatureandhowtosafelystore,use,
anddisposeofthesesubstances.
Helpfulhints
•Avoidtheuseofcansorotherinappropriatepressurizedfueldeliverysystemstolltanks.Suchdeliverysystems
maycauseconsiderablespillage.
•Ingeneral,avoidskincontactwithallfuels,oils,acids,solvents,etc.Mostoftheseproductscontainsubstances
thatmaybeharmfultoyourhealth.
•Modernoilscontainadditives.Donotburncontaminatedfuelsandorwasteoilsinordinaryheatingsystems.
•Avoidspillagewhenyoudrainuidssuchasusedenginecoolantmixtures,engineoil,hydraulicuid,brakeuid,
etc.Donotmixdrainedbrakeuidsorfuelswithlubricants.Storealldraineduidssafelyuntilyoucandisposeof
theuidsinaproperwaythatcomplieswithalllocallegislationandavailableresources.
•Donotallowcoolantmixturestogetintothesoil.Collectanddisposeofcoolantmixturesproperly.
•Theair-conditioningsystemcontainsgasesthatshouldnotbereleasedintotheatmosphere.Consultanair-condi-
tioningspecialistoruseaspecialextractortorechargethesystemproperly.
•Repairanyleaksordefectsintheenginecoolingsystemorhydraulicsystemimmediately.
•Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.
•Protecthosesduringwelding.Penetratingweldsplattermayburnaholeorweakenhoses,allowingthelossofoils,
coolant,etc.
Batteryrecycling
Batteriesandelectricaccumulatorscontainseveralsubstancesthatcanhaveaharmful
effectontheenvironmentifthebatteriesarenotproperlyrecycledafteruse.Improper
disposalofbatteriescancontaminatethesoil,groundwater,andwaterways.CASE
CONSTRUCTIONstronglyrecommendsthatyoureturnallusedbatteriestoaCASE
CONSTRUCTIONdealer,whowilldisposeoftheusedbatteriesorrecycletheused
batteriesproperly.Insomecountries,thisisalegalrequirement.
Mandatorybatteryrecycling
NOTE:ThefollowingrequirementsaremandatoryinBrazil.
Batteriesaremadeofleadplatesandasulfuricacidsolution.Becausebatteriescontainheavymetalssuchaslead,
CONAMAResolution401/2008requiresyoutoreturnallusedbatteriestothebatterydealerwhenyoureplaceany
batteries.Donotdisposeofbatteriesinyourhouseholdgarbage.
Pointsofsaleareobligedto:
•Acceptthereturnofyourusedbatteries
•Storethereturnedbatteriesinasuitablelocation
•Sendthereturnedbatteriestothebatterymanufacturerforrecycling
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INTRODUCTION
Safetyrules-Shopandassembly
O-ringseals
LubricatetheO-ringsealsbeforeyouinsertthemintheseats.ThiswillpreventtheO-ringsealsfromoverturningand
twisting,whichwouldjeopardizesealingefciency.
Sealingcompounds
Applyasealingcompoundonthematingsurfaceswhenspeciedbytheprocedure.Beforeyouapplythesealing
compound,preparethesurfacesasdirectedbytheproductcontainer.
Spareparts
OnlyuseCNHOriginalParts.
Onlygenuinesparepartsguaranteethesamequality,duration,andsafetyasoriginalparts,astheyarethesame
partsthatareassembledduringstandardproduction.OnlyCNHOriginalPartscanofferthisguarantee.
Whenorderingspareparts,alwaysprovidethefollowinginformation:
•Machinemodel(commercialname)andProductIdenticationNumber(PIN)
•Partnumberoftheorderedpart,whichcanbefoundinthepartscatalog
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INTRODUCTION
Protectingtheelectronicand/orelectricalsystemsduringchargingandwelding
Toavoiddamagetotheelectronicand/orelectricalsystems,alwaysobservethefollowingpractices:
1.Nevermakeorbreakanyofthechargingcircuitconnectionswhentheengineisrunning,includingthebattery
connections.
2.Nevershortanyofthechargingcomponentstoground.
3.Alwaysdisconnectthegroundcablefromthebatterybeforearcweldingonthemachineoronanymachine
attachment.
•Positiontheweldergroundclampasclosetotheweldingareaaspossible.
•Ifyouweldincloseproximitytoacomputermodule,thenyoushouldremovethemodulefromthemachine.
•Neverallowweldingcablestolieon,near,oracrossanyelectricalwiringorelectroniccomponentwhileyou
weld.
4.Alwaysdisconnectthenegativecablefromthebatterywhenchargingthebatteryinthemachinewithabattery
charger.
NOTICE:Ifyoumustweldontheunit,youmustdisconnectthebatterygroundcablefromthemachinebattery.
Theelectronicmonitoringsystemandchargingsystemwillbedamagedifthisisnotdone.
5.Removethebatterygroundcable.Reconnectthecablewhenyoucompletewelding.
WARNING
Batteryacidcausesburns.Batteriescontainsulfuricacid.
Avoidcontactwithskin,eyesorclothing.Antidote(external):Flushwithwater.Antidote(eyes):ush
withwaterfor15minutesandseekmedicalattentionimmediately.Antidote(internal):Drinklarge
quantitiesofwaterormilk.Donotinducevomiting.Seekmedicalattentionimmediately.
Failuretocomplycouldresultindeathorseriousinjury.W0111A
Specialtools
ThespecialtoolsthatCASECONSTRUCTIONsuggestsandillustrateinthismanualhavebeenspecicallyre-
searchedanddesignedforusewithCASECONSTRUCTIONmachines.Thespecialtoolsareessentialforreliable
repairoperations.Thespecialtoolsareaccuratelybuiltandrigorouslytestedtoofferefcientandlong-lastingoper-
ation.
Byusingthesetools,repairpersonnelwillbenetfrom:
•Operatinginoptimaltechnicalconditions
•Obtainingthebestresults
•Savingtimeandeffort
•Workinginsafeconditions
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INTRODUCTION
Safetyrules–Hydrauliccontamination
Contaminationinthehydraulicsystemisamajorcauseofthemalfunctionofhydrauliccomponents.Contamination
isanyforeignmaterialinthehydraulicoil.
Contaminationcanenterthehydraulicsysteminseveralways:
•Whenyoudraintheoilordisconnectanyline
•Whenyoudisassembleacomponent
•Fromnormalwearofthehydrauliccomponents
•Fromdamagedsealsorwornseals
•Fromadamagedcomponentinthehydraulicsystem
Allhydraulicsystemsoperatewithsomecontamination.Thedesignofthecomponentsinthishydraulicsystemper-
mitsefcientoperationwithasmallamountofcontamination.Anincreaseinthisamountofcontaminationcancause
problemsinthehydraulicsystem.
Thefollowinglistincludessomeoftheseproblems:
•Cylinderrodsealsthatleak
•Hydraulicoilthatbecomestoohot
•Pumpgears,housing,andotherpartsthatwearrapidly
•Reliefvalvesorcheckvalvesheldopenbydirt
•Quickfailureofcomponentsthathavebeenrepaired
•Themachinedoesnothaveenoughpower.
Ifyourmachinehasanyoftheseproblems,checkthehydraulicoilforcontamination.
Therearetwotypesofcontamination:microscopicandvisible.
Microscopiccontaminationoccurswhenveryneparticlesofforeignmaterialaresuspendedinthehydraulicoil.
Theseparticlesaretoosmalltoseeorfeel.Microscopiccontaminationcanbefoundbyidenticationofthefollowing
problemsorbytestinginalaboratory.
Examplesofproblemscausedbymicroscopiccontamination:
•Cylinderrodsealsthatleak
•Thehydraulicsystemhasahighoperatingtemperature
Visiblecontaminationisforeignmaterialthatcanbefoundbysight,touch,orodor.Visiblecontaminationcancause
asuddenfailureofcomponents.
Examplesofproblemscausedbyvisiblecontamination:
•Particlesofmetalordirtintheoil
•Airintheoil
•Darkorthickoil
•Oilwithanodorofburnedoil
•Waterintheoil
Ifyoundcontamination,useaportableltertocleanthehydraulicsystem.
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INTRODUCTION
Personalsafety
WearPersonalProtectiveEquipment(PPE)suchashardhat,eyeprotection,heavygloves,hearingprotection,pro-
tectiveclothing,etc.
Wearworkingfootwearwithnon-slipsoles.Smoothsolesmayslipfromstepsandpedalsresultingininjuryorincorrect
operation.
Wearcloselyttingworkclotheswhenoperatingthemachine.Loose,widegarmentsmayresultinthecontrollever
beinginadvertentlyactivated.
Keepclearofmovingparts.Looseclothing,jewelry,watches,longhair,andotherlooseorhangingitemscanbecome
entangledinmovingparts.
Donotsmokeoruseanopenamewhenatwork.
Alwaysweareyeprotectionwhenworkingwithbatteries.
Donotcreatesparksorhaveanopenamenearthebattery.
Hydraulicoilordieselfuelleakingunderpressurecanpenetratetheskin,causingseriousinjuryorinfection.
•Donotuseyourhandtocheckforleaks.Useapieceofcardboardorpaper.
•Stopengine,removekeyandrelievethepressurebeforeconnectingordisconnectinguidlines.
•Makesureallcomponentsareingoodconditionandtightenallconnectionsbeforestartingtheengineorpressur-
izingthesystem.
•Ifhydraulicuidordieselpenetratestheskin,seekmedicalattentionimmediately.
•Continuouslongtermcontactwithhydraulicuidmaycauseskincancer.Avoidlongtermcontactandwashthe
skinpromptlywithsoapandwater.
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INTRODUCTION
Torque
•Conrmregularlythatboltedconnectionshavenotcomeloose.
•Usetorquewrenchesfortightening.
•Ifaspecialtorqueisneeded,itismentionedinthesection.
TIGHTENINGTORQUE
Threadsize
Forscrews
8.8(8G)
Forsrews
10.9(10K)
M610N·m(7.4lbft)14N·m(10.3lbft)
M824N·m(17.7lbft)34N·m(25.1lbft)
M8x119N·m(14.0lbft)27N·m(19.9lbft)
M1048N·m(35.4lbft)67N·m(49.4lbft)
M10x1.2538N·m(28.0lbft)54N·m(39.8lbft)
M1283N·m(61.2lbft)117N·m(86.3lbft)
M12x1.2566N·m(48.7lbft)94N·m(69.3lbft)
M14132N·m(97.4lbft)185N·m(136.4lbft)
M14x1.5106N·m(78.2lbft)148N·m(109.2lbft)
M16200N·m(147.5lbft)285N·m(210.2lbft)
M16x1.5160N·m(118.0lbft)228N·m(168.2lbft)
M18275N·m(202.8lbft)390N·m(287.6lbft)
M18x1.5220N·m(162.3lbft)312N·m(230.1lbft)
M20390N·m(287.6lbft)550N·m(405.6lbft)
M20x1.5312N·m(230.1lbft)440N·m(324.5lbft)
M22530N·m(390.9lbft)745N·m(549.5lbft)
M22x1.5425N·m(313.5lbft)590N·m(435.2lbft)
M24675N·m(497.9lbft)950N·m(700.7lbft)
M24x2540N·m(398.3lbft)760N·m(560.5lbft)
M27995N·m(733.9lbft)1400N·m(1032.6lbft)
M27x2795N·m(586.4lbft)1120N·m(826.0lbft)
M301350N·m(995.7lbft)1900N·m(1401.4lbft)
M30x21080N·m(796.6lbft)1520N·m(1121.1lbft)
Thevaluesgiveninthetablearetorquesatdrythread(atcoefcientoffriction=0.14).Thesevaluesdonotapplyto
greasedthread.
TablewithtorquesofcapnutswithO-ring-hoses
TighteningtorquesforcapnutswithO-ring-hoses
SizewrenchThreadsizeHoseNominalMinMax
1412x1.5620N·m(14.8lb
ft)
15N·m(11.1lb
ft)
25N·m(18.4lb
ft)
1714x1.5838N·m(28.0lb
ft)
30N·m(22.1lb
ft)
45N·m(33.2lb
ft)
8
1916x1.510
45N·m(33.2lb
ft)
38N·m(28.0lb
ft)
52N·m(38.4lb
ft)
10
2218x1.512
51N·m(37.6lb
ft)
43N·m(31.7lb
ft)
58N·m(42.8lb
ft)
2420x1.51258N·m(42.8lb
ft)
50N·m(36.9lb
ft)
65N·m(47.9lb
ft)
14
2722x1.515
74N·m(54.6lb
ft)
60N·m(44.3lb
ft)
88N·m(64.9lb
ft)
3024x1.51674N·m(54.6lb
ft)
60N·m(44.3lb
ft)
88N·m(64.9lb
ft)
3226x1.518105N·m(77.4lb
ft)
85N·m(62.7lb
ft)
125N·m(92.2lb
ft)
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INTRODUCTION
TighteningtorquesforcapnutswithO-ring-hoses
SizewrenchThreadsizeHoseNominalMinMax
20
3630x222
135N·m(99.6lb
ft)
115N·m(84.8lb
ft)
155N·m(114.3lb
ft)
4125
4636x228
166N·m(122.4lb
ft)
140N·m(103.3lb
ft)
192N·m(141.6lb
ft)
5042x230240N·m(177.0lb
ft)
210N·m(154.9lb
ft)
270N·m(199.1lb
ft)
45x235290N·m(213.9lb
ft)
255N·m(188.1lb
ft)
325N·m(239.7lb
ft)
38
50
52x242
330N·m(243.4lb
ft)
280N·m(206.5lb
ft)
380N·m(280.3lb
ft)
Tablefortorquesofneckswithsealingedge
orwithatgasket
G-MTighteningtorquesforanges
G1/825N·m(18lbft)
G1/440N·m(30lbft)
G3/895N·m(70lbft)
G1/2130N·m(96lbft)
G3/4250N·m(184lbft)
G1400N·m(295lbft)
G11/4600N·m(443lbft)
G11/2800N·m(590lbft)
10x125N·m(18lbft)
12x1.530N·m(22lbft)
14x1.550N·m(37lbft)
16x1.560N·m(44lbft)
18x1.560N·m(44lbft)
20x1.5140N·m(103lbft)
22x1.5140N·m(103lbft)
26x1.5220N·m(162lbft)
27x1.5250N·m(184lbft)
33x1.5400N·m(295lbft)
42x1.5600N·m(443lbft)
48x1.5800N·m(590lbft)
SS12C4931
4777291015/12/2014
16