Case DV209C User manual

PrintedinU.S.A.
Copyright © 2014 CNHIndustrial America LLC. All Rights Reserved.
CaseisaregisteredtrademarkofCNH Industrial America LLC.
Racine Wisconsin 53404 U.S.A.
Part number 47772910
1st edition English
December 2014
SERVICE MANUAL
DV209C
DV210C
Tier 4A
Vibratory Roller

Contents
INTRODUCTION
Machinecompletionandequipment..............................................05
[05.102]Machinecompletion................................................................05.1
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.216]Fueltanks..........................................................................10.2
[10.400]Enginecoolingsystem.............................................................10.3
Hydrostaticdrive.........................................................................29
[29.218]Pumpandmotorcomponents......................................................29.1
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.300]Reservoir,cooler,andlters........................................................35.2
[35.752]Hydraulicfandrivecoolingsystem.................................................35.3
[35.353]Hydraulictravelsystem............................................................35.4
[35.995]Compaction/vibrationhydraulicsystem............................................35.5
Framesandballasting.................................................................39
[39.100]Frame..............................................................................39.1
[39.500]Vibratoryroller......................................................................39.2
Steering.....................................................................................41
[41.101]Steeringcontrol....................................................................41.1
[41.200]Hydrauliccontrolcomponents......................................................41.2
[41.206]Pump...............................................................................41.3
[41.216]Cylinders...........................................................................41.4
Wheels......................................................................................44
[44.160]Compactiondrums.................................................................44.1
Cabclimatecontrol.....................................................................50
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[50.100]Heating.............................................................................50.1
Electricalsystems.......................................................................55
[55.100]Harnessesandconnectors.........................................................55.1
[55.301]Alternator...........................................................................55.2
[55.302]Battery..............................................................................55.3
[55.512]Cabcontrols........................................................................55.4
[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem.................55.5
[55.408]Warningindicators,alarms,andinstruments......................................55.6
Platform,cab,bodywork,anddecals.............................................90
[90.150]Cab.................................................................................90.1
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INTRODUCTION
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Contents
INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing....................................3
Safetyrules.....................................................................................4
Safetyrules.....................................................................................5
Safetyrules.....................................................................................7
Safetyrules-Ecologyandtheenvironment..................................................10
Safetyrules-Shopandassembly............................................................11
Safetyrules–Hydrauliccontamination.......................................................13
Personalsafety...............................................................................14
Torque........................................................................................15
Hydrauliccontamination–Contamination....................................................18
Consumables.................................................................................19
Productidentication..........................................................................24
Productidentication..........................................................................26
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INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Themanufacturerreservestherighttomakeimprovementsindesignandchangesinspecicationsatanytimewithout
noticeandwithoutincurringanyobligationtoinstallthemonunitspreviouslysold.Specications,descriptions,and
illustrativematerialhereinareasaccurateasknownattimeofpublicationbutaresubjecttochangewithoutnotice.
Incaseofquestions,refertoyourCASECONSTRUCTIONSalesandServiceNetworks.
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INTRODUCTION
Safetyrules
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-
structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.
WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.
CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY.
Machinesafety
NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
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INTRODUCTION
Safetyrules
Carefullyreadthesafetyrulescontainedhereinandfollowadvisedprecautionstoavoidpotentialhazardsandto
safeguardyoursafetyandpersonalintegrity.
Yoursafetyandthatofthepeoplearoundyoudependsonyou.
Itisessentialthatyouunderstandthismanualforacorrectinspection,lubricationandrepairofthismachine.
Readthismanualcarefullyandcheckthat:
•Youunderstandfullythesymbolsonthecontrolsandthesafetysignsusedinthismanualandonthemachine.
•Youunderstandfullythespeed,stability,brakingandsteeringcharacteristicsofthemachine.Ifyouareinany
doubt,consultyourDealer.
Thesafetymessagesinthissectionconcernsituationswhichmayariseduringnormalmachineoperation,servicing
andrepair.Thesesafetymessagesalsoindicatethedifferentwaysofcopingwiththesesituations.Othersafety
messagesareusedthroughoutthemanualtoindicatespecicdangers.
Theinformationgiveninthischapterisasummaryofthebasicrulestorespectatalltimesanddoesnotexemptyou
fromobservingtrafcregulationsortherequirementsofinsurancecompanies.
Thepresenceofgrease,oil,mudor(inwinter)iceonthe
stepsandaccesshandlescancauseaccidents.Make
suretheyarealwaysclean.
Whenmountingordismountingfromthemachinealways
facethemachineandusethestepsandaccesshandles
ontheleft-handsideofthemachine.
LELI12TLB0048AB1
Wearclosettingclothingandsafetyequipment
appropriateforthejob:
•Safetyhelmet
•Safetyshoes
•Heavygloves
•Reectiveclothing
•Wetweatherclothing
Iftheenvironmentconditionsmakeitnecessary,the
followingpersonalsafetyequipmentshouldbeathand:
•Respirators(ordustproofmasks)
•Earplugsoracousticearsprotections
•Goggleswithlateralshieldormasksforeyesprotection
Donotwearrings,wristwatches,jewels,unbuttonedor
appingclothingsuchasties,tornclothes,scarves,open
jacketsorshirtswithopenzipswhichcouldgetcaughtinto
movingparts.
Anyfunctionaldisorders,especiallythoseaffectingthe
safetyofthemachine,shouldthereforeberectiedim-
mediately.
LELI12TLB0049AB2
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INTRODUCTION
Makesurethatyoufullyunderstandthesymbolsofthe
safetydecalsappliedonthemachine.Makesurethat
theyarealwayscleanandperfectlylegible.
Bepreparedforemergencies.
Alwayskeeparstaidkitandareextinguishercloseat
handonthemachine.
Makesurethatthereextinguisherisservicedinaccor-
dancewiththemanufacturer’sinstructions.
LELI12TLB0050AB3
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