Case 2060 User manual

Header
SERVICE MANUAL
Part number 47846161
English
March 2015
© 2015 CNH Industrial Belgium N.V. All Rights Reserved.
2060
Part number 47846161
1/1
Header
2060
SERVICE MANUAL

SERVICEMANUAL
2060
4784616105/03/2015
EN

Contents
INTRODUCTION
Maingearboxanddrive...............................................................14
[14.100]Maingearboxanddrive............................................................14.1
Hydraulicsystems.......................................................................35
[35.000]Hydraulicsystems..................................................................35.1
[35.420]Reelverticalpositioningsystem....................................................35.2
[35.430]Reelfore-and-aftpositioningsystem...............................................35.3
Electricalsystems.......................................................................55
[55.000]Electricalsystem...................................................................55.1
[55.100]Harnessesandconnectors.........................................................55.2
Attachments/Headers..................................................................58
[58.101]Attachment/Headerreel............................................................58.1
[58.105]Attachment/Headerreelcontrolsystem............................................58.2
[58.110]Attachment/Headercuttingmechanism............................................58.3
[58.120]Attachment/Headerfeedauger....................................................58.4
Productfeeding..........................................................................60
[60.150]Feederdrivesystem...............................................................60.1
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INTRODUCTION
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Contents
INTRODUCTION
Basicinstructions-HowtouseandnavigatethroughthisManual.............................3
Advice.........................................................................................10
Foreword......................................................................................11
Safetyrules...................................................................................13
Basicinstructions.............................................................................16
Torque........................................................................................19
Basicinstructions-ChainWearT ables-RollerChains......................................21
Conversionfactors............................................................................23
Productidentication..........................................................................24
Productidentication..........................................................................25
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INTRODUCTION
Basicinstructions-HowtouseandnavigatethroughthisManual
Technicalinformation
Thismanualhasbeenproducedbyanewtechnicalinformationsystem.Thisnewsystemisdesignedtodeliver
technicalinformationelectronicallythroughWebdelivery(eTim),DVDandinpapermanuals.Acodingsystemcalled
SAPhasbeendevelopedtolinkthetechnicalinformationtootherProductSupportfunctions,e.g.,Warranty.
Technicalinformationiswrittentosupportthemaintenanceandserviceofthefunctionsorsystemsonacustomer's
machine.Whenacustomerhasaconcernonhismachineitisusuallybecauseafunctionorsystemonhismachine
isnotworkingatall,isnotworkingefciently,orisnotrespondingcorrectlytohiscommands.Whenyoureferto
thetechnicalinformationinthismanualtoresolvethatcustomer'sconcern,youwillndalltheinformationclassied
usingtheSAPcoding,accordingtothefunctionsorsystemsonthatmachine.Onceyouhavelocatedthetechnical
informationforthatfunctionorsystemthenyouwillndallthemechanical,electricalorhydraulicdevices,compo-
nents,assembliesandsubassembliesforthatfunctionorsystem.Youwillalsondallthetypesofinformationthat
havebeenwrittenforthatfunctionorsystem,thetechnicaldata(specications),thefunctionaldata(howitworks),
thediagnosticdata(faultcodesandtroubleshooting)andtheservicedata(remove,installadjust,etc.).
ByintegratingSAPcodingintotechnicalinformation,youwillbeabletosearchandretrievejusttherightpieceof
technicalinformationyouneedtoresolvethatcustomer'sconcernonhismachine.Thisismadepossiblebyattaching
3categoriestoeachpieceoftechnicalinformationduringtheauthoringprocess.
TherstcategoryistheLocation,thesecondcategoryistheInformationTypeandthethirdcategoryistheProduct:
•LOCATION-isthecomponentorfunctiononthemachine,thatthepieceoftechnicalinformationisgoingtodescribe
e.g.Fueltank.
•INFORMATIONTYPE-isthepieceoftechnicalinformationthathasbeenwrittenforaparticularcomponentor
functiononthemachinee.g.CapacitywouldbeatypeofT echnicalDatathatwoulddescribetheamountoffuel
heldbytheFueltank.
•PRODUCT-isthemodelforwhichthepieceoftechnicalinformationiswritten.
Everypieceoftechnicalinformationwillhavethose3categoriesattachedtoit.Youwillbeabletouseanycombination
ofthosecategoriestondtherightpieceoftechnicalinformationyouneedtoresolvethatcustomer'sconcernonhis
machine.
Thatinformationcouldbe:
•thedescriptionofhowtoremovethecylinderhead
•atableofspecicationsforahydraulicpump
•afaultcode
•atroubleshootingtable
•aspecialtool
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INTRODUCTION
Howtousethismanual
ThismanualisdividedintoSections.EachSectionisthendividedintoChapters.Contentspagesareincludedatthe
beginningofthemanual,theninsideeverySectionandinsideeveryChapter.AnalphabeticalIndexisincludedatthe
endofaChapter.PagenumberreferencesareincludedforeverypieceoftechnicalinformationlistedintheChapter
ContentsorChapterIndex.
EachChapterisdividedintofourInformationtypes:
•T echnicalData(specications)forallthemechanical,electricalorhydraulicdevices,componentsand,assemblies.
•FunctionalData(howitworks)forallthemechanical,electricalorhydraulicdevices,componentsandassemblies.
•DiagnosticData(faultcodes,electricalandhydraulictroubleshooting)forallthemechanical,electricalorhydraulic
devices,componentsandassemblies.
•ServiceData(removedisassembly,assemble,install)forallthemechanical,electricalorhydraulicdevices,com-
ponentsandassemblies.
Sections
Sectionsaregroupedaccordingtothemainfunctionsorasystemsonthemachine.EachSectionisidentiedbya
number00,35,55,etc.TheamountofSectionsincludedinthemanualwilldependonthetypeandfunctionofthe
machinethatthemanualiswrittenfor.EachSectionhasaContentspagelistedinalphabetic/numericorder.This
tableillustrateswhichSectionscouldbeincludedinamanualforaparticularproduct.
PRODUCT
Tractors
Vehicleswithworkingarms:backhoes,
excavators,skidsteers,….
Combines,forageharvesters,balers,….
Seeding,planting,oating,spraying
equipment,….
SECTIONMountedequipmentandtools,….
00-Maintenance
05-Machinecompletionandequipment
10-Engine
14-Maingearboxanddrive
18-Clutch
21-Transmission
23-Fourwheeldrivesystem
25-Frontaxlesystem
27-Rearaxlesystem
29-Hydrostaticdrive
31-Implementpowertake-off
33-Brakesandcontrols
35-Hydraulicsystems
36-Pneumaticsystem
37-Hitches,drawbarsandimplementcouplings
39-Framesandballasting
41-Steering
44-Wheels
46-Steeringclutches
48-Tracksandtracksuspension
50-Cabclimatecontrol
55-Electricalsystems
56-Grapeharvestershaking
58-Attachments/headers
60-Productfeeding
61-Meteringsystem
62-Pressing-Baleformation
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INTRODUCTION
63-Chemicalapplicators
64-Chopping
66-Threshing
68-Tying/Wrapping/Twisting
69-Balewagons
70-Ejection
71-Lubricationsystem
72-Separation
73-Residuehandling
74-Cleaning
75-Soilpreparation/Finishing
76-Secondarycleaning/Destemmer
77-Seeding
78-Spraying
79-Planting
80-Cropstorage/Unloading
82-Frontloaderandbucket
83-Telescopicsinglearm
84-Booms,dippersandbuckets
86-Dozerbladeandarm
88-Accessories
89-T ools
90-Platform,cab,bodyworkanddecals
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INTRODUCTION
Sectioncontents
SectionNumberDescription
Maintenance00
Machinecompletionandequipment05
Engine10
Maingearboxanddrive14
Clutch18
Transmission21
Fourwheeldrivesystem23
Frontaxlesystem25
Rearaxlesystem27
Hydrostaticdrive29
Implementpowertake-off31
Brakesandcontrols33
Hydraulicsystems35
ThisSectioncoversthecentralpartsofthehydraulic
system.Thecomponentsthatarededicatedtoa
specicfunctionarelistedintheChapterwhereallthe
technicalinformationforthatfunctionisincluded.
Pneumaticsystem36
ThisSectioncoversthepneumaticsystem.The
componentsthatarededicatedtoaspecicfunctionare
listedintheChapterwhereallthetechnicalinformation
forthatfunctionisincluded.
Hitches,drawbarsandimplementcouplings37
Framesandballasting39
Steering41
Wheels44
Steeringclutches46
Tracksandtracksuspension48
Cabclimatecontrol50
Electricalsystems55
TheSectioncoversthecentralpartsoftheelectrical,
electronic,andlightingsystems.Thecomponentsthat
arededicatedtoaspecicfunctionarelistedinthe
Chapterwhereallthetechnicalinformationforthat
functionisincluded.
Grapeharvestershaking56
Attachments/headers58
Productfeeding60
Meteringsystem61
Pressing-Baleformation62
Chemicalapplicators63
Chopping64
Threshing66
Tying/Wrapping/Twisting68
Balewagons69
Ejection70
Lubricationsystem71
Separation72
Residuehandling73
Cleaning74
Soilpreparation/Finishing75
Secondarycleaning/Destemmer76
Seeding77
Spraying78
Planting79
Cropstorage/Unloading80
Frontloaderandbucket82
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INTRODUCTION
SectionNumberDescription
Telescopicsinglearm83
Booms,dippersandbuckets84
Dozerbladeandarm86
Accessories88
Tools89
Platform,cab,bodyworkanddecals90
ThisSectioncoversallthemainfunctionsandsystems
relatedtothebodyofthemachine,includingthe
operatorscabandtheplatform.
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INTRODUCTION
Chapters
EachChapterisidentiedbyanumbere.g.HydraulicSystems-Maincheckvalve-35.359.Therstnumberis
identicaltotheSectionnumberi.e.Chapter35.359isinsideSection35,HydraulicSystems.Thesecondnumberis
representativeoftheChaptercontainedwithintheSection.
CONTENTS
TheChapterContentslistsallthetechnicaldata(specications),functionaldata(howitworks),servicedata(remove,
installadjust,etc..)anddiagnosticdata(faultcodesandtroubleshooting)thathavebeenwritteninthatChapterfor
thatfunctionorsystemonthemachine.
Contents
HYDRAULICSYSTEMS-35
Maincontrolvalve-359
FUNCTIONALDATA
Maincontrolvalve-Sectionalview(35.359-C.10.A.30)
TECHNICALDATA
Maincontrolvalve-Generalspecications(35.359-D.40.A.10)
SERVICE
Maincontrolvalve-Remove(35.359-F .10.A.10)
INDEX
TheChapterIndexlistsinalphabeticalorderallthetypesofinformation(calledInformationUnits)thathavebeen
writteninthatChapterforthatfunctionorsystemonthemachine.
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INTRODUCTION
Informationunitsandinformationsearch
Eachchapteriscomposedofinformationunits.EachinformationunithasapagereferencewithinthatChapter.The
informationunitsprovideaquickandeasywaytondjusttherightpieceoftechnicalinformationyouarelookingfor.
ExampleinformationunitMaincontrolvalve-SectionalView(35.359)
InformationUnitSAPcode35Hydraulicsystems
SAPcodeclassication359Maincontrolvalve
Pageheaderandfooter
Thepageheaderwillcontainthefollowingreferences:
•SectionandChapterdescription
Thepagefooterwillcontainthefollowingreferences:
•PublicationnumberforthatManual,SectionorChapter.
•Versionreferenceforthatpublication.
•Publicationdate
•Section,chapterandpagereferencee.g.35.359/9
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INTRODUCTION
Advice
Allrepairandmaintenanceworkslistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven;andusing,wheneverappropriate,thespecialtools.
Anyonewhocarriesouttheaboveoperationswithoutcomplyingwiththeinstructionsshallberesponsibleforthe
subsequentdamages.
Themanufacturerandalltheorganizationsofit'sdistributionchain,including-withoutlimitation-national,regional,
orlocaldealers,rejectanyresponsibilityfordamagesduetotheanomalousbehaviorofpartsand/orcomponentsnot
approvedbythemanufacturerhimself,includingthoseusedfortheservicingorrepairoftheproductmanufactured
ormarketedbythemanufacturer.Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedor
marketedbythemanufacturerincaseofdamagesduetoananomalousbehaviorofpartsand/orcomponentsnot
approvedbythemanufacturer.
Theinformationinthismanualisup-to-dateatthedateofthepublication.Itisthepolicyofthemanufacturerfor
continuousimprovement.Someinformationmaynotbeupdatedduetomodicationsofatechnicalorcommercial
type,aswellastosuitthelawsandregulationsofdifferentcountries.
Incaseofquestions,refertoyourSalesandServiceNetworks.
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INTRODUCTION
Foreword
Soil,air,andwaterqualityisimportantforallindustriesandlifeingeneral.Whenlegislationdoesnotyetrulethe
treatmentofsomeofthesubstancesthatadvancedtechnologyrequires,soundjudgmentshouldgoverntheuseand
disposalofproductsofachemicalandpetrochemicalnature.
Familiarizeyourselfwiththerelativelegislationapplicabletoyourcountry,andmakesurethatyouunderstandthis
legislation.Wherenolegislationexists,obtaininformationfromsuppliersofoils,lters,batteries,fuels,anti-freeze,
cleaningagents,etc.,withregardtotheeffectofthesesubstancesonmanandnatureandhowtosafelystore,use,
anddisposeofthesesubstances.YourCASEIHdealercanalsoprovideassistance.
Helpfulhints
•Avoidtheuseofcansorotherinappropriatepressurizedfueldeliverysystemstolltanks.Suchdeliverysystems
maycauseconsiderablespillage.
•Ingeneral,avoidskincontactwithallfuels,oils,acids,solvents,etc.Mostoftheseproductscontainsubstances
thatmaybeharmfultoyourhealth.
•Modernoilscontainadditives.Donotburncontaminatedfuelsandorwasteoilsinordinaryheatingsystems.
•Avoidspillagewhenyoudrainuidssuchasusedenginecoolantmixtures,engineoil,hydraulicuid,brakeuid,
etc.Donotmixdrainedbrakeuidsorfuelswithlubricants.Storealldraineduidssafelyuntilyoucandisposeof
theuidsinaproperwaythatcomplieswithalllocallegislationandavailableresources.
•Donotallowcoolantmixturestogetintothesoil.Collectanddisposeofcoolantmixturesproperly.
•Donotopentheair-conditioningsystemyourself.Itcontainsgasesthatshouldnotbereleasedintotheatmosphere.
YourCASEIHdealerorair-conditioningspecialisthasaspecialextractorforthispurposeandcanrechargethe
systemproperly.
•Repairanyleaksordefectsintheenginecoolingsystemorhydraulicsystemimmediately.
•Donotincreasethepressureinapressurizedcircuitasthismayleadtoacomponentfailure.
•Protecthosesduringwelding.Penetratingweldsplattermayburnaholeorweakenhoses,allowingthelossofoils,
coolant,etc.
Batteryrecycling
Batteriesandelectricaccumulatorscontainseveralsubstancesthatcanhaveaharmfuleffectontheenvironmentif
thebatteriesarenotproperlyrecycledafteruse.Improperdisposalofbatteriescancontaminatethesoil,groundwater,
andwaterways.CASEIHstronglyrecommendsthatyoureturnallusedbatteriestoaCASEIHdealer,whowill
disposeoftheusedbatteriesorrecycletheusedbatteriesproperly.Insomecountries,thisisalegalrequirement.
NHIL14GEN0038AA1
Mandatorybatteryrecycling
NOTE:ThefollowingrequirementsaremandatoryinBrazil.
Batteriesaremadeofleadplatesandasulfuricacidsolution.Becausebatteriescontainheavymetalssuchaslead,
CONAMAResolution401/2008requiresyoutoreturnallusedbatteriestothebatterydealerwhenyoureplaceany
batteries.Donotdisposeofbatteriesinyourhouseholdgarbage.
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INTRODUCTION
Pointsofsaleareobligedto:
•Acceptthereturnofyourusedbatteries
•Storethereturnedbatteriesinasuitablelocation
•Sendthereturnedbatteriestothebatterymanufacturerforrecycling
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INTRODUCTION
Safetyrules
LEGALOBLIGATIONS
Thismachinemaybeequippedwithspecialguardingorotherdevicesincompliancewithlocallegislation.Someto
theserequireactiveusebytheoperator.Therefor,checklocallegislationsontheusageofthismachine.
ACCIDENTPREVENTION
Mostaccidentsorinjuriesthatoccurinworkshopsaretheresultofnoncompliancetosimpleandfundamentalsafety
principles.Forthisreason,INMOSTCASESTHESEACCIDENTSCANBEAVOIDEDbyapplyingthefundamental
safetyprinciples,actingwiththenecessarycautionandcare.
Accidentsmayoccurwithalltypesofmachine,regardlessofhowwellthemachineinquestionwasdesignedand
built.
CAUTION
Unexpectedmachinemovement!
1.Disengagealldrives.
2.Engageparkingbrake.
3.Lowerallattachmentstotheground,or
raiseandengageallsafetylocks.
4.Shutoffengine.
5.Removekeyfromkeyswitch.
6.Switchoffbatterykey,ifinstalled.
7.Waitforallmachinemovementtostop.
Failuretocomplycouldresultinminoror
moderateinjury.C0038A
SAFETYREQUIREMENTSFORFLUIDPOWERSYSTEMSANDCOMPONENTS-HY-
DRAULICS
•Flexiblehoseassembliesmustnotbeconstructedfromhoseswhichhavebeenpreviouslyusedaspartofahose
assembly.
•Donotweldhydraulicpipes:whenexiblehosesorpipingaredamaged,replacethemimmediately.
•Itisforbiddentomodifyahydraulicaccumulatorbymachining,weldingoranyotherway.
•Beforeremovinghydraulicaccumulatorsforservicing,theliquidpressureintheaccumulatorsmustbereducedto
zero.
•Pressurecheckonhydraulicaccumulatorsmustbecarriedoutbyamethodrecommendedbytheaccumulator
manufacturer.
•T akecarenottoexceedthemaximumallowedpressureoftheaccumulator.Afteranycheckoradjustment,check
forleakagesorgasinthehosesortubes.
SAFETYRULES
Generalguidelines
•Carefullyfollowspeciedrepairandmaintenanceprocedures.
•Whenappropriate,useP .P .E(PersonalProtectiveEquipment)
•Donotwearrings,wristwatches,jewellery,unbuttonedorloosearticlesofclothingsuchas:ties,tornclothing,
scarves,openjacketsorshirtswithopenzipsthatmayremainentangledinmovingparts.Itisadvisedtowear
approvedsafetyclothing,e.g.:non-slipfootwear,gloves,safetygoggles,helmets,etc.
•Donotcarryoutrepairoperationswithsomeonesittinginthedriver'sseat,unlessthepersonisatrainedtechnician
whoisassistingwiththeoperationinquestion.
•Donotoperatethemachineoruseanyoftheimplementsfromdifferentpositions,otherthanthedriver'sseat.
•Donotcarryoutoperationsonthemachinewiththeenginerunning,unlessspecicallyindicated.
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INTRODUCTION
•Bringallhydrauliccylinderstothehomepositions(down,retracted,etc.)beforeengineshutdown.
•Stoptheengineandcheckthatthehydrauliccircuitsarepressure-freebeforeremovingcaps,covers,valves,etc.
•Allrepairandmaintenanceoperationsmustbecarriedoutusingextremecareandattention.
•Servicestepsandplatformsusedintheworkshoporelsewhereshouldbebuiltaccordingtotheapplicablestan-
dardsandlegislation.
•DisconnectthePowerT ake-Off(PTO)andlabelthecontrolstoindicatethatthemachineisbeingserviced.
•Brakesareinoperativewhenmanuallyreleasedforrepairormaintenancepurposes.Useblocksorsimilardevices
tosecurethemachineintheseconditions.
•Onlyusespeciedtowingpointsfortowingthemachine.Connectpartscarefully.Makesurethatallpinsand/or
locksaresecuredinpositionbeforeapplyingtraction.Neverremainnearthetowingbars,cablesorchainsthatare
operatingunderload.
•Whenloadingorunloadingthemachinefromthetrailer(orothermeansoftransport),selectaatareacapableof
sustainingthetrailerortruckwheels.Firmlysecurethemachinetothetruckortrailerandlockthewheelsinthe
positionusedbythecarrier.
•Electricheaters,battery-chargersandsimilarequipmentmustonlybepoweredbyauxiliarypowersupplieswith
efcientgroundinsulationtoavoidelectricalshockhazards.
•Alwaysusesuitablehoistingorliftingdeviceswhenraisingormovingheavyparts.
•Keepbystandersaway.
•Neverusegasoline,dieseloilorotherinammableliquidsascleaningagents.Usenon-inammable,nontoxic
commerciallyavailablesolvents.
•Wearsafetygoggleswithsideguardswhencleaningpartswithcompressedair.
•Neveruseopenamesforlightingwhenworkingonthemachineorcheckingforleaks.
•Whencarryingoutcheckswiththeenginerunning,requesttheassistanceofanoperatorinthedriver'sseat.The
operatormustmaintainvisualcontactwiththeservicetechnicianatalltimes.
•Ifoperatingoutsidetheworkshop,positionthemachineonaatsurfaceandlockinposition.Ifworkingonaslope,
lockthemachineinposition.Movetoaatareaassoonasissafelypossible.
•Maintenanceandrepairoperationsmustbecarriedoutinacleananddryarea.Cleanupanywateroroilspillage
immediately.
•Donotcreatepilesofoilorgrease-soakedragsastheyrepresentaseriousrehazard.Alwaysstoreragsina
closedmetalcontainer.
•Beforeengagingthemachine,makesurethattherearenopersonswithinthemachineorimplementrangeofaction.
•Emptyyourpocketsofallobjectsthatmayfallaccidentallyunobservedintothemachineinnercompartments.
•Whenmetalpartsarestickingout,useprotectivegogglesorgoggleswithsideguards,helmets,specialfootwear
andgloves.
•Whenwelding,useprotectivesafetydevices:tintedsafetygoggles,helmets,specialoveralls,glovesandfootwear.
Allpersonspresentintheareawhereweldingistakingplacemustweartintedgoggles.NEVERLOOKDIRECTLY
ATTHEWELDINGARCWITHOUTSUITABLEEYEPROTECTION.
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INTRODUCTION
Machinestart-up.
•Neverruntheengineinconnedspacesthatarenotequippedwithadequateventilationforexhaustgasextraction.
•Neverplacethehead,body,limbs,feet,handsorngersnearrotatingandmovingparts.
Hydraulicsystemsandfuelinjectionsystems
•Aliquidleakingfromatinyholemaybealmostinvisiblebut,atthesametime,bepowerfulenoughtopenetrate
theskin.Therefore,NEVERUSEHANDSTOCHECKFORLEAKSbutuseapieceofcardboardorpaperforthis
purpose.Ifanyliquidpenetratesskintissue,callformedicalaidimmediately.Failuretotreatthisconditionwith
correctmedicalproceduremayresultinseriousinfectionordeath.
•Inordertocheckthepressureinthesystemusesuitableinstruments.
Wheelsandtires
•Makesurethatthetiresarecorrectlyinatedatthepressurespeciedbythemanufacturer.Periodicallycheckthe
rimsandtiresfordamage.
•Standawayfrom(atthesideof)thetirewhencheckinginationpressure.
•Donotusepartsofrecoveredwheelsasincorrectweldingbrazingorheatingmayweakenandeventuallycause
damagetothewheel.
•Nevercutorweldarimmountedwithaninatedtire.
•Deatethetirebeforeremovinganyobjectsthatmaybejammedinthetiretread.
•Neverinatetiresusinginammablegases,asthismayresultinexplosionsandinjurytobystanders.
Removalandinstallation
•Liftandhandleallheavypartsusingsuitablehoistingequipment.Makesurethatpartsaresustainedbyappropriate
hooksandslings.Usethehoistingeyeboltsforliftingoperations.Extracareshouldbetakenifpersonsarepresent
neartheloadtobelifted.
•Handleallpartscarefully.Donotputyourhandsorngersbetweenparts.Wearsuitablesafetyclothing-safety
goggles,glovesandshoes.
•Avoidtwistingchainsormetalcables.Alwayswearsafetygloveswhenhandlingcablesorchains.
•Damagedorbentchainsorcablesareunreliable.Donotusethemforliftingortowing.Alwaysusesuitablepro-
tectivegloveswhenhandlingchainsorcables.
•Chainsshouldalwaysbesafelysecured.Makesurethatthehitch-uppointiscapableofsustainingtheloadin
question.Keeptheareanearthehitch-uppoint,chainsorcablesfreeofallbystanders.
•Metalcablestendtofraywithrepeateduse.Alwaysusesuitableprotectivedevices(gloves,goggles,etc.)when
handlingcables.
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INTRODUCTION
Basicinstructions
SHIMMING
Foreachadjustmentoperation,selectadjustingshimsandmeasureindividuallyusingamicrometer,thenaddup
therecordedvalues.Donotrelyonmeasuringtheentireshimmingset,whichmaybeincorrect,ortheratedvalue
indicatedoneachshim.
ROTATINGSHAFTSEALS
Forcorrectrotatingshaftsealinstallation,proceedasfollows:
•beforeassembly,allowthesealtosoakintheoilitwillbesealingforatleastthirtyminutes
•thoroughlycleantheshaftandcheckthattheworkingsurfaceontheshaftisnotdamaged
•positionthesealinglipfacingtheuid;withhydrodynamiclips,takeintoconsiderationtheshaftrotationdirection
andpositionthegroovessothattheywilldeviatetheuidtowardstheinnersideoftheseal
•coatthesealinglipwithathinlayeroflubricant(useoilratherthangrease)andllthegapbetweenthesealinglip
andthedustlipondoublelipsealswithgrease
•insertthesealinitsseatandpressdownusingaatpunch,donottapthesealwithahammerormallet
•whilstinsertingtheseal,checkthatitisperpendiculartotheseat;oncesettled,makesurethatitmakescontact
withthethrustelement,ifrequired
•topreventdamagingtheseallipontheshaft,positionaprotectiveguardduringinstallationoperations
O-RINGSEALS
LubricatetheO-RINGsealsbeforeinsertingthemintheseats,thiswillpreventthemfromoverturningandtwisting,
whichwouldjeopardisesealingefciency.
SEALINGCOMPOUNDS
ApplyoneofthefollowingsealingcompoundsonthematingsurfacesmarkedwithanX:RTVSILMATE,
RHODORSILCAF1orLOCTITEPLASTICGASKET .Beforeapplyingthesealingcompound,preparethesurfaces
asfollows:
•removeanyincrustationsusingametalbrush
•thoroughlyde-greasethesurfacesusingoneofthefollowingcleaningagents:trichlorethylene,petrolorawater
andsodasolution
COTTERPINS
Whenttingsplitcotterpins,ensurethatthepinnotchispositionedinthedirectionoftheforcerequiredtostressthe
pin.Spiralcotterpinsdonotrequirespecialpositioning.
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INTRODUCTION
PROTECTINGTHEELECTRONIC/ELECTRICALSYSTEMSDURINGCHARGINGORWELD-
ING
Toavoiddamagetotheelectronic/electricalsystems,alwaysobservethefollowing:
1.Nevermakeorbreakanyofthechargingcircuitconnections,includingthebatteryconnections,whentheengine
isrunning.
2.Nevershortanyofthechargingcomponentstoground.
3.Alwaysdisconnectthegroundcablefromthebatterybeforearcweldingonthecombineoronanyheader
attachedtothecombine.
•positiontheweldergroundclampasclosetotheweldingareaaspossible
•ifweldingincloseproximitytoacomputermodule,thenthemoduleshouldberemovedfromthecombine
•neverallowweldingcablestolayon,nearoracrossanyelectricalwiringorelectroniccomponentwhilewelding
isinprogress
4.Alwaysdisconnectthenegativecablefromthebatterywhenchargingthebatteryinthecombinewithabattery
charger.
NOTICE:Ifweldingmustbeperformedontheunit,eitherthecombineortheheader(ifitisattached),thebattery
groundcablemustbedisconnectedfromthecombinebattery.Theelectronicmonitoringsystemandchargingsystem
willbedamagedifthisisnotdone.
Removethebatterygroundcable.Reconnectthecablewhenweldingiscompleted.
WARNING
Batteryacidcausessevereburns.Batteriescontainsulfuricacid.Avoidcontactwithskin,eyesorclothing.
Antidote-EXTERNAL:ushwithwater.INTERNAL:drinklargequantitiesofwaterormilk.Followwithmilk
ofmagnesia,beateneggorvegetablesoil.Callphysicianimmediately.EYES:ushwithwaterfor15minutes
andgetpromptmedicalattention.
84-110
4784616105/03/2015
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