CASTLE USA TSM-22 OWNER’S MANUAL V2.0 PAGE 3 OF 37
1 Table Of Contents
1 Introduction ...................................................................................................................................5
1.1 DenitionofTerms......................................................................................................................................................5
1.2 IdenticationofOperatingFeaturesandControls......................................................................................................6
1.3 Manual Contents Notice.............................................................................................................................................9
2 Machine Safety .............................................................................................................................9
2.1 Safety Rules...............................................................................................................................................................10
2.2 Inventory.....................................................................................................................................................................11
2.3 MachineRequirements ..............................................................................................................................................12
3 SettingUpYourTSM-22 ...............................................................................................................13
3.1 InstallingtheWorkTop ...............................................................................................................................................15
3.2 InstallingtheGasSpring ............................................................................................................................................16
3.3 InitialConguration.....................................................................................................................................................17
4 Adjustments ..................................................................................................................................18
4.1 RouterFeedRateAdjustment ....................................................................................................................................18
4.2 PocketWebAdjustment .............................................................................................................................................19
4.3 PocketDepthAdjustment ...........................................................................................................................................20
4.4 DrillFeedRateAdjustment.........................................................................................................................................21
4.5 PilotDrillDepthAdjustment........................................................................................................................................22
4.6 PilotDrillHeightAdjustment .......................................................................................................................................23
5 Operation ......................................................................................................................................24
6 Service and Maintenance .............................................................................................................26
6.1 Router Bit ...................................................................................................................................................................26
6.2 Pilot Drill Bit................................................................................................................................................................27
6.3 GeneralMachineMaintenance ..................................................................................................................................28
6.4 Motors and Bits ..........................................................................................................................................................29
7 Troubleshooting ............................................................................................................................31
7.1 Dry Cycle Test ............................................................................................................................................................31
7.2 Safety Switch (Stock Sense)......................................................................................................................................33
7.3 FootSwitch.................................................................................................................................................................34
7.4 PressureRegulator ....................................................................................................................................................35
7.5 RouterStopSwitch.....................................................................................................................................................36
7.6 DrillStopSwitch .........................................................................................................................................................37
