CASTLE, INC TSM-22 OWNERS MANUAL V1.0 Page 3 of 41
Table of Contents
1INTRODUCTION.............................................................................................................................5
1.1DEFINITION OF TERMS................................................................................................................5
1.2IDENTIFICATION OF OPERATING FEATURES AND CONTROLS .........................................................6
1.3MANUAL CONTENTS NOTICE.......................................................................................................8
2MACHINE SAFETY.........................................................................................................................9
2.1SAFETY RULES..........................................................................................................................9
2.2INVENTORY..............................................................................................................................10
2.3MACHINE REQUIREMENTS ........................................................................................................11
3SETTING UP YOUR TSM-22 .......................................................................................................12
3.1INSTALLING THE WORK TOP .....................................................................................................14
3.2INSTALLING THE GAS SPRING ...................................................................................................15
3.3INITIAL CONFIGURATION ...........................................................................................................16
4ADJUSTMENTS............................................................................................................................19
4.1ROUTER FEED RATE ADJUSTMENT ...........................................................................................19
4.2POCKET WEB ADJUSTMENT......................................................................................................20
4.3POCKET DEPTH ADJUSTMENT...................................................................................................21
4.4DRILL FEED RATE ADJUSTMENT ...............................................................................................22
4.5PILOT DRILL DEPTH ADJUSTMENT ............................................................................................23
4.6PILOT DRILL HEIGHT ADJUSTMENT ...........................................................................................24
5OPERATION.................................................................................................................................25
6SERVICE AND MAINTENANCE ..................................................................................................27
6.1TOOL CHANGES.......................................................................................................................27
6.2ROUTER BIT ............................................................................................................................27
6.3PILOT DRILL BIT.......................................................................................................................28
6.4GENERAL MACHINE MAINTENANCE ...........................................................................................28
6.5MOTORS AND BITS...................................................................................................................29
7TROUBLESHOOTING..................................................................................................................31
7.1DRY CYCLE TEST.....................................................................................................................31
7.2SAFETY SWITCH (STOCK SENSE)..............................................................................................33
7.3FOOT SWITCH..........................................................................................................................34
