Grizzly G4016 User manual

G4016 13½" x 40" Gear Head Lathe -55-
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Headstock Gears 1

-56- G4016 13½" x 40" Gear Head Lathe
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Headstock Gears 2

G4016 13½" x 40" Gear Head Lathe -57-
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Headstock Case

-58- G4016 13½" x 40" Gear Head Lathe
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P4016001 COLLAR 34 P4016034 GEAR 29T
2 P4016002 COLLAR 35 P4016035 GEAR 46T
3 P4016003 REAR COVER 36 P4016036 GEAR 38T
4 P4016004 REAR COVER 37 P4016037 COLLAR
5B P4016005B PULLEY 38 P4016038 GEAR 26T
6 P4016006 PLUG 39 P4016039 GEAR 34T
7 P4016007 MAIN CASTING 40 P4016040 GEAR 53T
8 P4016008 FRONT COVER 41 P4016041 PLUG
9 P4016009 SHIFT LEVER 42 P4016042 GEAR 74T
10 P4016010 SHAFT HOUSING 43 P4016043 GEAR SHAFT 37T
11 P4016011 COVER 44 P4016044 SPINDLE
12 P4016012 HANDLE BODY 45 P4016045 SPRING
13 P4016013 SHAFT COLLAR 46 P4016046 LOCKING PIN
14 P4016014 HANDLE BODY 47 P4016047 CAMLOCK
15 P4016015 HANDLE BLOCK 48 P4016048 SHAFT
16 P4016016 HUB 49 P4016049 GEAR FEED CHART
17 P4016017 GEAR 37T 50 P4016050 GEAR 51T
18 P4016018 SPACER 51 P4016051 COLLAR
19 P4016019 SPACER 52 P4016052 SHAFT
20 P4016020 SPACER 53 P4016053 GEAR 30T
21 P4016021 GEAR 40T 54 P4016054 SHAFT
22 PW06M FLAT WASHER 12MM 55 P4016055 SHAFT
23 P4016023 GEAR 37T 56 P4016056 FLAT WASHER 30MM
24 P4016024 SPANNER NUT 57 P4016057 GEAR SHAFT 17T
25 P4016025 GEAR 43T 59 PSB31M CAP SCREW M8-1.25 X 25
26 P4016026 GEAR 51T 64 P4016064 HANDLE
27 P4016027 SPACER 65 P4016065 HANDLE
28 P4016028 GEAR SHAFT 16T 66 P4016066 HANDLE
29 P4016029 COVER 67 P4016067 COLLAR
30 P4016030 SPACER 68 P4016068 SHIFT FORK
31 P4016031 SHAFT 69 P4016069 SHIFT FORK
32 P4016032 SPACER 73 P4016073 GASKET
33 P4016033 COLLAR W/GEAR 21T

G4016 13½" x 40" Gear Head Lathe -59-
REF PART # DESCRIPTION REF PART # DESCRIPTION
74 P4016074 GASKET 119 PR12M EXT RETAINING RING 35MM
75 P4016075 GASKET 120 PR43M EXT RETAINING RING 50MM
76 P4016076 GASKET 121 PR44M EXT RETAINING RING 72MM
77 P4016077 GASKET 122 PR24M E-CLIP 42MM
78 P4016078 GASKET 123 P4016123 BALL BEARING 7004ZZ
79 P4016079 OIL SEAL 124 P6204 BALL BEARING 6204ZZ
80 P4016080 OIL SEAL 125 P6203 BALL BEARING 6203ZZ
82 P4016082 OIL SIGHT GLASS 126 P6204 BALL BEARING 6204ZZ
84 PSB23M CAP SCREW M4-.7 X 12 127 P30210 BALL BEARING 30210
85 PSB24M CAP SCREW M5-.8 X 16 128 P7212 BALL BEARING 7212D
86 PSB26M CAP SCREW M6-1 X 12 129 P4016129 STEEL BALL 5MM
87 PSB14M CAP SCREW M8-1.25 X 20 130 P4016130 STEEL BALL 6MM
88 PSB02M CAP SCREW M6-1 X 20 133 P4016133 O-RING 2.4 X 14
89 PSB06M CAP SCREW M6-1 X 25 134 P4016134 O-RING 2.4 X 20
93 PSS04M SET SCREW M6-1 X 12 135 P4016135 O-RING 2.4 X 25
95 PSS20M SET SCREW M8-1.25 X 8 136 P4016136 O-RING 3.1 X 30
96 PSS16M SET SCREW M8-1.25 X 10 137 P4016137 O-RING 3.1 X 40
97 PSS14M SET SCREW M8-1.25 X 12 138 P4016138 O-RING 3.1 X 47
98 PSS06M SET SCREW M8-1.25 X 16 139 P4016139 SPRING 1 X 6 X 7
99 PSB45M CAP SCREW M8-1.25 X 45 140 P4016140 SPRING 1 X 6 X 25
100 PS07M PHLP HD SCR M4-.7 X 8 141 P4016141 SPRING 0.9 X 4.4 X 19
102 PN09M HEX NUT M12-1.75 142 P4016142 SHIFT HUB
103 PK20M KEY 5 X 15 147 P4016147 LEVER SLEEVE
104 PK14M KEY 5 X 18 148 PVA32 V-BELT A-32 4L320
105 PK36M KEY 5 X 50 149 P4016149 MOTOR
106 PK11M KEY 6 X 40 149-1 P4016149-1 MOTOR FAN COVER
107 PK44M KEY 6 X 50 149-2 P4016149-2 MOTOR FAN
108 PK49M KEY 6 X 55 149-3 P4016149-3 START CAPACITOR 200MF 250V
109 PK50M KEY 6 X 120 149-4 P4016149-4 RUN CAPACITOR 20MF 440/450V
110 PK51M KEY 8 X 18 149-5 P4016149-5 START CAPACITOR COVER
111 PK34M KEY 5 X 20 149-6 P4016149-6 RUN CAPACITOR COVER
113 PRP44M ROLL PIN 3 X 10 149-7 P4016149-7 MOTOR ELECTRICAL BOX
114 PRP01M ROLL PIN 4 X 18 149-8 P4016149-8 MOTOR PULLEY
116 PRP45M ROLL PIN 5 X 32 150 P4016150 MOTOR MOUNT
117 PR09M EXT RETAINING RING 20MM

-60- G4016 13½" x 40" Gear Head Lathe
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Lathe Bed

G4016 13½" x 40" Gear Head Lathe -61-
REF PART # DESCRIPTION REF PART # DESCRIPTION
150 P4016150 MOTOR MOUNT 240 P4016240 PLUG
203 P4016203 BED 241 P4016241 PLUG
204 P4016204 GAP 242 P4016242 PLUG
206 P4016206 BRACKET 243 P4016243 THREADED SHAFT
207 P4016207 BRACKET 244 P4016244 COVER
209 P4016209 COLLAR 245 P4016245 LOCK KNOB M8-1.25
210 P4016210 HANDLE BODY 246 PSS31M SET SCREW M5-.8 X 8
211 P4016211 RACK 247 PSS06M SET SCREW M8-1.25 X 16
213 P4016213 RACK 249 PSB47M CAP SCREW M10-1.5 X 40
216 P4016216 LEAD SCREW 251 PSB02M CAP SCREW M6-1 X 20
219 P4016219 FEED ROD 252 PSB60M CAP SCREW M8-1.25 X 55
222 P4016222 SHAFT 253 PN03M HEX NUT M8-1.25
223 P4016223 COLLAR 254 PSS19M SET SCREW M8-1.25 X 30
224 P4016224 THREADED SHAFT 255 PB38M HEX BOLT M12-1.75 X 60
225 P4016225 HANDLE 259 P4016259 ROUND PIN 6 X 25
226 P4016226 BRAKE RING 261 PRP46M ROLL PIN 6 X 28
227 P4016227 COLLAR 262 PRP34M ROLL PIN 6 X 55
228 P4016228 KEY 4 X 35 267 P4016267 SPRING 1 X 7.5 X 25
239 P4016239 KNOB M10-1.5 268 P4016268 OIL PORT 8MM

-62- G4016 13½" x 40" Gear Head Lathe
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Gearbox Case

G4016 13½" x 40" Gear Head Lathe -63-
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Gearbox Components

-64- G4016 13½" x 40" Gear Head Lathe
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Change Gear Assembly

G4016 13½" x 40" Gear Head Lathe -65-
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Gear Lever Assembly

-66- G4016 13½" x 40" Gear Head Lathe
REF PART # DESCRIPTION REF PART # DESCRIPTION
301 P4016301 GEARBOX CASTING 351 P4016351 KNOB
302 P4016302 LOCK COLLAR 352 P4016352 CHANGE GEAR 30T
303 P4016303 COLLAR 356 P4016356 STUD M10-1.5 X 60
304 P4016304 COVER 358 PW04M FLAT WASHER 10MM
305 P4016305 BEARING CAP 359 P4016359 COLLAR
306 P4016306 BRACKET 360 P4016360 PLATE W/FEED CHART
307 P4016307 LEVER ARM 362 P4016362 COVER SLEEVE
308 P4016308 GEARBOX COVER 363 P4016363 COLLAR
309 P4016309 HANDLE BODY 364 P4016364 BUSHING
310 P4016310 HANDLE BODY 365 P4016365 SLIP FITTING
311 P4016311 LEVER SHAFT 366 P4016366 COLLAR
312 P4016312 GEAR 28T 367 P4016367 COLLAR
313 P4016313 GEAR 26T 369 P4016369 TAPER PIN 3 X 32
314 P4016314 GEAR 370 P4016370 KNOB M10-1.5
315 P4016315 GEAR 23T 373 P4016373 COVER
316 P4016316 GEAR 22T 375 P4016375 PLUG
317 P4016317 GEAR 20T 376 PB04M HEX BOLT M6-1 X 10
318 P4016318 GEAR 18T 377 PN02M HEX NUT M10-1.5
319 P4016319 GEAR 16T 378 PN02M HEX NUT M10-1.5
320 P4016320 GEAR 16T 379 PN01M HEX NUT M6-1
321 P4016321 GEAR 32/16T 380 PSB02M CAP SCREW M6-1 X 20
322 P4016322 COVER 381 PSB01M CAP SCREW M6-1 x 16
323 P4016323 GEAR 16T 382 PSB40M CAP SCREW M8-1.25 X 35
324 P4016324 SHAFT 384 PSS07M SET SCREW M5-.8 X 5
325 P4016325 SHAFT 385 PSS31M SET SCREW M5-.8 X 8
326 P4016326 GEAR 32/16T 386 PFH05M FLAT HD SCR M5-.8 X 12
327 P4016327 COVER 387 PW01M FLAT WASHER 8MM
328 P4016328 GEAR 82/16T 388 PW04M FLAT WASHER 10MM
329 P4016329 SHAFT 389 PRP52M ROLL PIN 6 X 16
330 P4016330 SHAFT 391 PRP70M ROLL PIN 5 X 18
331 P4016331 GEAR 40T 392 PRP27M ROLL PIN 5 X 28
332 P4016332 BEARING BRIDGE 393 PRP45M ROLL PIN 5 X 32
333 P4016333 COLLAR 394 PRP28M ROLL PIN 5 X 40
334 P4016334 GEAR 40T 396 PR23M INT RETAINING RING 40MM
335 P4016335 COLLAR 397 P4016397 EXT RETAINING RING 55MM
336 P4016336 SHAFT COVER 399 PK05M KEY 4 X 4 X 10
337 P4016337 COLLAR 400 PK47M KEY 4 X 4 X 15
338 P4016338 SPECIAL SCREW 401 PK68M KEY 4 X 4 X 40
339 P4016339 COLLAR 402 PK18M KEY 4 x 4 x 82
340 P4016340 GEAR 120T 403 PK20M KEY 5 X 5 X 15
341 P4016341 GEAR 127T 404 PK07M KEY 6 x 6 x 20
342 P4016342 LEVER 405 P8103 THRUST BEARING 8103
343 P4016343 GEAR 24T 406 P4016406 BEARING 2G80102 15 x 32 x 9
344 P4016344 SHAFT 407 P6003 BALL BEARING 6003ZZ
345 P4016345 GEAR 24T 408 P6203A BALL BEARING P6203Z
346 P4016346 SHAFT 409 P4016409 SPRING 0.8 X 4.5 X 70
347 P4016347 GEAR 32T 410 P4016410 SPRING 1 x 1.9 x 70
348 P4016348 SHAFT 411 P4016129 STEEL BALL 5MM
349 P4016349 SHAFT 412 P4016412 OILER 6MM
350 P4016350 THREADED PIN 413 PSS05M SET SCREW M5-.8 X 10

G4016 13½" x 40" Gear Head Lathe -67-
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Apron Case

-68- G4016 13½" x 40" Gear Head Lathe
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Apron Gears

G4016 13½" x 40" Gear Head Lathe -69-
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Thread Dial

-70- G4016 13½" x 40" Gear Head Lathe
REF PART # DESCRIPTION REF PART # DESCRIPTION
501 P4016501 APRON CASTING 553 P4016553 KNOB M8-1.25
502 P4016502 HANDWHEEL 554 P4016554 PLUG "A"
503 P4016503 BOX 555 P4016555 PLUG "B"
504 P4016504 COVER 556 P4016556 HANDLE
505 P4016505 THREADING DIAL BODY 557 P4016557 COMPRESSION SPRING
506 P4016506 SPACER 558 P4016558 COMPRESSION SPRING
507 P4016507 GIB 559 PK15M KEY 5 X 5 X 35
508 P4016508 HANDLE BODY 560 PSB33M CAP SCREW M5-.8 X 12
509 P9036509 HANDLE 561 P4016561 HUB
510 P4016510 INDEX RING 562 PSB26M CAP SCREW M6-1 X 12
511 P4016511 COVER 563 PSB01M CAP SCREW M6-1 x 16
512 P4016512 SHAFT 564 PSB06M CAP SCREW M6-1 X 25
513 P4016513 GEAR PIN 60T 565 PSB13M CAP SCREW M8-1.25 X 30
514 P4016514 GEAR SHAFT 18T 566 PSB05M CAP SCREW M8-1.25 X 50
515 P4016515 GEAR 60T 567 PSB24M CAP SCREW M5-.8 X 16
516 P4016516 SHAFT 568 PSB26M CAP SCREW M6-1 X 12
517 P4016517 COVER 569 PSB04M CAP SCREW M6-1 X 10
518 P4016518 GEAR 30T 570 PSS26M SET SCREW M5-.8 X 6
519 P4016519 GEAR 46T 571 PSS02M SET SCREW M6-1 X 6
522 P4016522 GEAR 63T 572 PSS01M SET SCREW M6-1 X 10
523 P4016523 SHIFT FORK 573 PSS34M SET SCREW M5-.8 X 16
524 P4016524 SHIFT LEVER 574 PSS29M SET SCREW M6-1 X 35
525 P4016525 SHIFT HANDLE 575 PSS01M SET SCREW M6-1 X 10
526 P4016526 GEAR 40T 576 P4016576 BRACKET
528 P4016528 BRACKET 577 PSB26M CAP SCREW M6-1 X 12
529 P4016529 HALF NUT 578 PRP16M ROLL PIN 3 X 25
530 P4016530 WORM 579 PRP03M ROLL PIN 5 X 20
531 P4016531 GEAR 22T 580 PRP05M ROLL PIN 5 X 30
532 P4016532 SHAFT 581 PRP45M ROLL PIN 5 X 32
533 P4016533 GEAR 18T 582 PRP49M ROLL PIN 5 X 25
534 P4016534 SHAFT 583 PRP83M ROLL PIN 8 X 12
535 P4016535 THREADING DIAL SHAFT 584 P4016584 OILER 8MM
538 P4016538 GEAR 32T 586 PLW04M LOCK WASHER 8MM
539 P4016539 SPACER 587 PN06M HEX NUT M5-.8
540 P4016540 BAR 588 PN01M HEX NUT M6-1
541 P4016541 SPECIAL BOLT M8-1.25 X 13 589 PN03M HEX NUT M8-1.25
542 PW03M FLAT WASHER 6MM 591 P4016591 RIVET 3 X 8
543 PW03M FLAT WASHER 6MM 592 P4016592 O-RING 20 X 2.4
544 PW03M FLAT WASHER 6MM 595 PK14M KEY 5 X 5 X 18
550 P4016550 OIL SIGHT COLLAR 596 P4016596 STEEL BALL 5MM
551 P4016551 OIL SIGHT COLLAR 597 PW04M FLAT WASHER 10MM
552 P4016552 OIL SIGHT GLASS 598 P4016598 PLUG M10-1.5 X 1

G4016 13½" x 40" Gear Head Lathe -71-
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Carriage Assembly

-72- G4016 13½" x 40" Gear Head Lathe
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Cross Slide Assembly

G4016 13½" x 40" Gear Head Lathe -73-
REF PART # DESCRIPTION REF PART # DESCRIPTION
600 P4016600 COMPLETE TOOL POST ASSY 643 P51102 THRUST BEARING 51102
601 P4016601 SADDLE 644 PS02M PHLP HD SCR M4-.7 X 12
602 P4016602 CROSS SLIDE 646 PB09M HEX BOLT M8-1.25 X 20
603 P4016603 SWIVEL SLIDE 647 PB09M HEX BOLT M8-1.25 X 20
604 P4016604 TOP SLIDE 648 PSB01M CAP SCREW M6-1 x 16
605 P4016605 COLLAR 649 PSB02M CAP SCREW M6-1 X 20
606 P4016606 GIB 650 PSB06M CAP SCREW M6-1 X 25
607 P4016607 HUB 652 PSB11M CAP SCREW M8-1.25 X 16
608 P4016608 STRIP 653 PSS02M SET SCREW M6-1 X 6
609 P4016609 GIB 654 PSS03M SET SCREW M6-1 X 8
610 P4016610 STRIP 655 PSS01M SET SCREW M6-1 X 10
611 P4016611 FRONT STRIP 656 PSS11M SET SCREW M6-1 X 16
612 P4016612 SPECIAL T-BOLT 657 PSS20M SET SCREW M8-1.25 X 8
613 P4016613 HANDLE BASE 658 PSS16M SET SCREW M8-1.25 X 10
614 P4016614 HANDLE SHAFT 659 PN01M HEX NUT M6-1
615 P4016615 STOP 661 PW01M FLAT WASHER 8MM
616 P4016616 LEAD SCREW 662 P4016662 TOOL LOCK SCREW M10-1.5 X 40
617 P4016617 INDEX RING 663 P4016663 SPRING .6 X 4 X 18
618 P4016618 HAND CRANK 664 P4016664 OILER 8MM
619 P4016619 HANDLE 666 PRP02M ROLL PIN 3 X 16
620 P4016620 COLLAR 667 P4016667 GEAR
623 PN09M HEX NUT M12-1.75 669 P51101 THRUST BEARING 51101
624 P4016624 INDEXING RING 670 PSB11M CAP SCREW M8-1.25 X 16
625 P4016625 PLATE 671 P4016671 HANDLE
627 P4016627 PLATE 672 P4016672 COMPOUND HANDWHEEL
628 P4016628 CROSS SLIDE LEAD SCREW N/S 673 P4016673 SPACER
629 P4016629 BEVELED COLLAR 674 PK48M KEY 4 X 4 X 20
630 P4016630 POST BASE 675 PSS45M SET SCREW M3-.5 X 6
631 P4016631 GIB ADJUSTING SCREW 676 PK12M KEY 5 X 5 X 30
632 P4016632 GIB ADJUSTING SCREW 677 P51101 THRUST BEARING 51101
634 P4016634 GIB STRIP 678 P4016678 BEARING HOUSING
635 P4016635 T-BOLT M8-1 X 42 679 P4016679 BEARING DUST COVER
636 P4016636 BLOCK 680 P4016680 SPACER
637 P4016637 LEADSCREW NUT 681 P4016681 TAB WASHER
638 P4016638 HANDLE 682 P4016682 LOCKING NUT
639 P4016639 WIPER 683 PSB31M CAP SCREW M8-1.25 X 25
640 P4016640 WIPER

-74- G4016 13½" x 40" Gear Head Lathe
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Tailstock Assembly