CCM 040-1198-8 User manual

model :040-1198
MANUAL
INSTRUCTION
HITCH MOUNT PLATFORM BIKE
CARRIER
NOTE: Please read instructions carefully before installation.
Please refer to assembly instructions and ensure the bike carrier is installed
correctly.
Please keep the instruction manual in your vehicle for future reference.
For assistance, please contact customer service at
1-888-670-6686 (toll-free).
or assistance, please contact customer service at

model no. 040-1198-8
WARRANTY/ GARANTIE
SAFETY INSTRUCTIONS
WARNING
• Do not use the bike carrier for off-roadpurposes.
• Do not loadtandemsor recumbents on this bike carrier.
• Do not installthis bike carrier ona trailer or other towed vehicles.
• Inspect andcheck the bike carrier before and after loading the bicycles.If required,tighten the
straps.
• Check for tightness of the straps at regular intervals,asthe bicycles may shift during travel.Inspect
more frequently whentravellingon bumpy roads.
• After loading the bicycles, do not attempt to remove the quick release pins from the main bracket.
Doing so may cause tilting of the bike carrier, whichwould lead to damage of the vehicle carrying the
bike carrier, vehiclesmoving behindor bicycle.
• Some states/provinces may not allow the licence plate to be obstructed.
Please check with the local ministry of transportation for more information.
• This bike carrier may not be suitable for use onvehicles equipped with a rear-mounted spare tire,as
this carrier requires clearance from the vehicle 11” (28 cm) beyond the hitchreceived pin opening
for the vehicle.
• Do not wash or use an automated car wash while the bike carrier is mounted on the vehicle.
IT IS USER'S RESPONSIBILITY TO ENSURE THE SAFE AND PROPER USE OF THIS PRODUCT.
Improper attachment or misuse of the bike carrier may damage the bike carrier, bicycles loaded on the carrier, the vehicle
carrying the carrier or vehicles moving behind, thereby resulting in HAZARDOUS situations due to possible collision or
swerving of the vehicle.
READ AND FOLLOW THE SAFETY INSTRUCTIONS BEFORE USING THE BIKE CARRIER.
NEVER EXCEED THE MAXIMUMLOAD CAPACITY ON THE BIKECARRIER.
WEIGHT LIMIT: 180 lb (80 kg) totalor 45 lb (20 kg) per tray
WARRANTY/ GARANTIE
WARRANTY/ GARANTIE
LIMITED WARRANTY
This product has a one (1) year limited warranty from the original date of purchase against defects in material
or workmanship.
EXCLUSIONS
The warranty will not apply if the product is modified, damaged or misused. Any and all implicit warranties,
including any implied warranty of merchantability or fitness for a particular purpose, shall not exceed in
duration the term of limited warranty. In no event shall the manufacturer or the distributor be liable for
incidental or consequential damages.
WARRANTYCLEANING AND STORAGE
•Wipe the bike carrier witha damp clothand mild detergent after every use and before storage.
•Fold the wheel trays for compact storage of the bike carrier.
• Store the bike carrier indoorsand in a cool, dry place.
CLEANING
STORAGE
23
CAUTION
Some vehicles may not support the bike carrier.
This bike carrier is designed in such a way that the paint of the vehicle will not be damaged if the carrier
is properly mounted on the vehicle.
• Alwayssecure your bicycle(s) to the bike carrier using straps (not included).
• Do not use worn or damaged straps.
• Never loadmore than four bicycles (totalling180lb[80 kg]) on the bike carrier.
• Do not allow the bicycle tiresto hangnear the exhaust pipe of the vehicle. The hot exhaust could melt
anddestroy the tires.
• To prolong the life of the bike carrier, remove the bike carrier from the vehicle when not inuse.
• Do not use power tools or pneumatic toolsto tighten the nuts.
Made in China
Imported by
Trileaf Distribution Trifeuil Toronto, Canada M4S 2B8

model no. 040-1190-4
PACKAGING CONTENTS
PACKAGING CONTENTS
ASSEMBLY
PART NUMBER DESCRIPTION QUANTITY ILLUSTRATION/
A 1
B InBoard Center Bracket 1
C OutBoard Center Bracket 1
D 4
E 4
F Rack arm 4
G Anti-sway hitch pin 1
H Hitch pin clip 1
1
I
Hex bolt, 2 3/4" (70 mm) 1
J
Flat washer, 5/8" (16 mm)
8
K
Nylon locknut, 5/16" (24 mm)
1
M
Spring washer, 1/2" (13 mm) 1
N
Flat washer, 1/2" (13 mm)
8
8
45
PARTS LIST
TOOLS REQUIRED
1" (25 mm)adjustable wrench
•
1/2" (13 mm) , 5/8" (17 mm) and 15/16" (24 mm) wrench .
•
Stinger base with tethered
pin
Right wheel tray
Left wheel tray
Hex bolt, 3 1/2" (90 mm)
Step bolt, 2 3/16" (55 mm)
Nylon locknut, 5/8" (17 mm)
Nylon locknut, 1/2" (13 mm)O 8
1
P
S
R
Q
T
W
X
U
Flat washer, 3/8" (10 mm)
Fl
Tethered Pin
Straps
Quick-release handle
at washer, 5/16" (8 mm)
2
2
2
1
2
L
1
Tethered pin clip
U
W
E
D
E
E
D
D
C
C
D

model no. 040-1198-8
INSTRUCTIONS/INSTRUCTIONS
C
BC
Secure each rack arm (F) to the centerbracket
(B&C) using two step bolts (L), two flat washers
(T) and two nylon lock nuts (O) .Tighten using a
1/2 "(13mm) socket wrench .
Align the holes on the outboard center bracket (C)
with corresponding upper holes on the inboard
center bracket (B). Secure using hex bolt (K), two
flat washers (S) and a nylon lock nut (N) in the
indicated hole.Tightern using 5/8
"(17mm) socket
wrench and adjustable wrench.
Note: The direction of the screw is shown here
2
ASSEMBLY
1
67
INSTRUCTIONS/INSTRUCTIONS
ASSEMBLY
Assembling The Bike Carrier
Align the holes on the inboard center bracket (B)
with corresponding upper holes on the stinger
base (A). Secure using hex bolt (J), two flat washers
(Q) and a nylon lock nut (M) in the indicated hole.
Tighten using 15/16
"(24mm) socket wrench and
adjustable wrench.
Insert the tethered pin clip (U) into the aligned
holes on the
inboard center bracket (B) and stinger
base (A) .
Secure using the pin clip (I).
3
2
4
Insert the left wheel trays (D) and the right wheel
trays (E) onto the rack arms (F) of the center bracket
Stinger Installation to Hitch Receiver
5
Insert the stinger base (A) into the hitch receiver of
the vehicle
A
6
Insert the anti-sway hitch pin (G) into the aligned
holes of the stinger base (A) and hitch receiver
using a spring washer (P) and flat washer (R).
Tighten the anti-sway hitch pin (G) using a 3/4
"
(19mm) socket wrench and secure it using the
hitch pin clip (H).
G
NR
P
H
G
A
A
U
Q
I
J
B
M
B
F
C
N
S
K
L
T
O
C
BF
F
E
DD
D
D
E
E
E
F

model no. 040-1198-8
OPERATION
89
Push down the rack arm of the centre mast
onto the top tube of the bicycle until the rack
arm is firmly locked in its position.
Note: Press the button provided at the centre
mast, and lift to release the locking of the rack
arm, while unloading the bicycle.
8
Place the bicycles i n an alternating direction
on
the bike carrier in such a way that the
wheels of the bicycle rest on the wheel
trays .
Note: Load the heaviest bicycle closest to the
vehicle.
7
CAUTION:
• Position thebicycle pedal in such a way toprevent the vehiclefrom being
scratched.
• Do not allow the bicycle tires tohang near the exhaustpipe of vehicle.
The hot exhaust could melt and destroy thetires.
• Check for tightness of the straps at regular intervals,asthe straps may loosen
and bicyclesmay shiftduring travel. Inspect more frequently when travelling
on bumpy roads.
• Remove the bike carrier from the vehicle when notin use to avoid
additional wear on both the vehicle and the carrier.
Secure the bicycle wheels with the left and right
wheel trays using velcro straps (W).
9
LOADING BICYCLES ON THE BIKE CARRIER
10
OPERATION
W
W
TILTING THE BIKE CARRIER
Note: The bike carrier can be tilted for easy access to the rear trunk/hatch of the vehicle and to prevent damage of the
carrier or vehicle while opening the trunk lid of the vehicle.
10 Ensure that the bike carrier is not loaded with
bicycles. Hold the center masts and pull
upwards on the quick-release handles (X) at
the base of the masts.
X

model no. 040-1198-8
OPERATION
10
WARNING:
Hold the centre mast firmly while removing thequick release pinssoas to
prevent the user from being hit by the rack arm.
For loading bicycles,pull the quick-release handle
and lift the center masts (X) back to the upright
position,ensuring the quick-release handle has
locked into place.
12
Tilt the center masts (X) to the passenger side
of the vehicle. The center masts (X) will lock
into its lowered position.
11
Ensure that the bike carrier is not loaded with
bicycles. Tilt the center masts into the wheel
trays.Pull the pin clip (I) from the tethered
pin clip (U) on the stinger (A), Then remove
the pin (U).
Lift the center bracket (B) of the rack in towards
the vehicle. Reinsert the tethered pin clip (U)
and secure using the pin clip (I).
13
14
OPERATION
CAUTION:
Make sure the centre masts (X) istilted while opening the trunk lid of the
vehicle.
11
FOLDING THE BIKE CARRIER
NOTE: The wheel trays can be folded up while the rack is not in use or for storage.
A
B
I
A
B
U
U
I
X
X