CCS LFXV Series Manual

PROHIBITED
DISASSEMBLY
PROHIBITED
DO NOT TOUCH
WITH WET HANDS
DO NOT SUBJECT
TO MOISTURE
MANDATORY
ACTIO NS
These symbols indicate prohibited actions. This symbol indicates required actions.
Thank you for purchasing a CCS product. To ensure proper use of the product,
please read this instruction guide before use and keep it for your future reference.
Flat Dome Lights
LFXV Series
The following symbols in the Instruction Guide indicate and classify the precautions.
The following symbols are used in this instruction guide to indicate and
classify the relative importance of warnings and cautions.
Warning
Indicates that incorrect
usage may result in serious
injury or death.
Caution
Indicates that incorrect
usage may result in injury
or property damage.
These products have been designed with full consideration of safety. However,
incorrect usage of the products may result in fire, electric shock, or other serious
damages. Please ensure to follow the conditions below.
Important Information for Equipment Safety
- Read Before Use -
1
Conrming Product Information2
REATING
Tag Example
Back
Front
MADE IN JAPAN
MODEL
INPUT
S/N
LFXV-nnnRD
24V=nnW
0123456789
Manufacturer: CCS Inc.
374 Okakuencho, Kamigyo-ku,
Kyoto 602-8011, Japan
EU Importer: CCS Europe N. V.
Bergensesteenweg 421B,
1600 Sint-Pieters-Leeuw, Belgium
REATING
The following tag is attached to the cable on the LED Light. The
color of the label indicates the luminescence color of the Light
Unit. The back of the tag there is a name label that gives the model
number, power consumption, and serial number. Be sure to check
the contents before using the Light Unit and handle the label with
care. If the label is missing or damaged and the contents cannot be
checked, please contact CCS Inc.
This Light Unit has both dome illumination and coaxial illumination
characteristics. To obtain the optimum images, refer to the following.
Category Recommendation Application
Visual
inspection
Optimal
Inspecting the appearance of curved, irregular, or at
glossy objects (detecting scratches, dirt, scorching,
breaking, or chipping, distinguishing different shapes
and presence/absence, inspecting surface conditions)
Character
recognition Suitable Character recognition on glossy objects. Bar codes and 2-dimensional codes.
Measurement Usable Dimensional measurement
Recommended Applications
Operating Instructions5
Features3
Use of di󰀨used light
eliminates shadows in
curved surfaces or parts.
Highly reective surface
is uniformly illuminated.
Characteristics for Dome Illumination Characteristics for Coaxial Illumination
Warning
Do not disassemble or modify the
Light Unit. Doing so may result in
re or electric shock.
DISASSEMBLY
PROHIBITED
LED Light radiation may cause
corneal or retinal abnormalities
if you look directly at the light. To
prevent harmful light exposure,
never look directly at the LED Light.
MANDATORY
ACTIONS
Do not touch the Light Unit with
wet hands. Doing so may result in
electric shock.
DO NOT TOUCH
WITH WET HANDS
This Light Unit generates high
temperatures. Do not touch the Light
Unit while it is turned on or immediately
after it is turned off, or burning may
result. Provide cooling with a fan or
other ventilation if the Light Unit is to
be used in a closed space.
MANDATORY
ACTIONS
Make sure that the Light Unit is free
of moisture or any liquid. Exposure
to water may result in re, electric
shock.
DO NOT SUBJECT
TO MOISTURE
Connect or disconnect the light
cable only after turning off the
power source. Failure to do so
may result in circuit damage, fire
caused by a minute spark, or
electric shock.
MANDATORY
ACTIONS
If abnormal condition occurs such
as fuming, heat, smell, noise, or
so on, stop using the Light Unit
immediately, and turn o󰀨 the power
source. A re or electric shock may
result if the Light Unit is kept used.
MANDATORY
ACTIONS
Using Infrared Light Units
(LFXV-nnnIR860)
Make known to all personnel
concerned the risk of infrared
radiation. Failure to do so may
cause incorrect handling.
MANDATORY
ACTIONS
Caution
Do not use user-made cables. Doing
so may cause product failure. Use the
CCS extension cable if it is necessary
to extend the distance between the
Light Unit and the Control Unit.
PROHIBITED
Use Control Unit that is suitable
for the Light Unit ratings. Using an
incorrect Control Unit can cause
Light Unit failure.
MANDATORY
ACTIONS
Be careful of static electricity.
Damage to the LED Light may
occur, if a person charged with
static electricity touches it. Keep
the product away from all items
charged with static electricity.
PROHIBITED
Use a standard Extension Cable
that is manufactured by CCS.
However, if the cable is too long,
the light intensity will decrease due
to the DC resistance of the cable.
MANDATORY
ACTIONS
Do not drop the Light Unit or
subject it to impact. Doing so may
cause the Light Unit to malfunction.
PROHIBITED
Please install the Light Unit to locations with following conditions.
Incorrect installation location may cause Light Unit failure.
In a at and stable location with
minimal vibration.
Well-ventilated places with minimal dust.
Places that are not subject to sudden
temperature changes.
Places free from any water, oil, liquid,
chemical, or steam.
Places free from corrosive or combustible gas.
Places away from water faucets, boilers,
humidiers, air conditioners, heaters, or stoves.
Do not use the Light Unit in the following situations.
Under conditions or in an environment not described in this instruction guide.
In nuclear energy control systems, railroad systems, aviation systems, vehicles,
combustion equipment, medical equipment, amusement machines, or safety equipment.
In applications involving serious risk to life or property, particularly applications
demanding a high level of safety.
Instruction Guide
LED Light for Machine Vision
and Industrial Inspection
4Installation
Read the instruction guide of the Control Unit before use.
MANDATORY
ACTIO NS
Make sure that the Control Unit is turned OFF before connecting.
For information on applicable Control Units and cables, refer to the product
catalogs or the CCS website.
Connect the light cable of the Light Unit to the Control Unit.
1
Connect to the Control Unit equipped with SMP-03V-BC Connectors
for power output. Insert the plug all the way into the connector.
Using Infrared Light Units (LFXV-nnnIR860)
Do not expose human eyes to infrared radiation. Also, make
known to all personnel concerned the risk of infrared radiation.
Caution
Turn ON the Control Unit to turn ON the Light Unit.
2
This Light Unit has two faces. The surface a󰀩xed with a QR code
sticker must face the camera when you install the Light Unit.
Also, these two surfaces are identified by the difference in the
position of the screws. For information on the dimensions of each
part, refer to 8. Dimensions.
QR code sticker
- 1 -

Operating Instructions (Continued)5Main Specications
Optional Accessories (Sold Separately)
7
6
Adjust the illuminating distance and radiant quantity to
optimize images.
3
Using Infrared Light Units (LFXV-nnnIR860)
The LEDs that appear to be not lit radiate infrared light. Do not look at the
radiated light directly with your naked eyes. To check for LED radiation,
use a camera to look at the LEDs indirectly. You can also look at the
LEDs through the LCD monitor on a normal digital camera or cellphone.
Caution
To Obtain the Optimal Image
Dirt or dust on the surface of the Light Unit may a󰀨ect the captured image.
Dirt and dust removal methods
• Handle the Light Unit with care. Make sure no dirt, dust, or ngerprints get on the Light Unit.
• Remove dirt and dust by blowing air rather than by hand.
• Use a soft, nely woven cloth to wipe away any marks such as ngerprints.
• Use diluted neutral detergent to remove any heavy dirt. Do not use chemicals such
as alcohol for the emitting surface.
When the ambient light is reected from the surface of the Light Unit or
the surface of the inspection object, the captured image may be a󰀨ected.
Methods for preventing the e󰀨ects of ambient light
• Prevent ambient light from entering with a hood or the like.
• If using red light, equip a Sharp-cut Filter to the lens.
• Increase the camera’s shutter speed. (Increase the Light Unit intensity somewhat.)
Image irregularities and moire* may occur due to the dot pattern
on the light-guiding di󰀨usion plate.
* moire: A periodic stripe pattern made as a result of mutual interference between
the geometric dot pattern of the Light Unit and the pixel pattern of the light
receiving element in the camera.
How to decrease image irregularities and luminescent spots caused by the dots
Luminescent spots may result from foreign matter contained in the light-guiding
di󰀨usion plate, but these are within the CCS inspection range and do not constitute
a malfunction.
1) Open the lens somewhat wider than the normal.
2) Match the focus to the target inspection object.
3) Adjust the position of the Light Unit (set outside of the depth of eld).
4) Adjust the Light Unit intensity (prevent reection and glare).
5) If there is too much light, increase the camera’s shutter speed.
Input voltage 24 VDC
Peak wavelength /
correlated color temp. (typ.)
Red: 630 nm, White: 5,500 K, Blue: 465 nm, IR: 855 nm
Connector SMR-03V-B
Polarity, signal 1: (+), 2: NC, 3: (-)
Cable length 300 mm
Cooling method Natural air-cooling
Operating environment
(indoors only)
Temperature: 0 to 40°C, Humidity: 20 to 85%RH (with no condensation)
Storage environment Temperature: -20 to 60°C, Humidity: 20 to 85%RH (with no condensation)
CE marking Safety standard: Conforms to EN 62471
Case material
Aluminum alloy, Resin (protective plate, light-guiding di󰀨usion plate)
Accessories Instruction guide
Common Specications
Specications by Model
The following products are available for the LFXV-series Light
Units. Obtain the required product.
Protective Plate PR-LFXV Series
Protects the light-guiding di󰀨usion plate of the Light Unit. It is not
available to use this product for protection use from any damages
caused by dust, water and etc.
Model name LED color
Power consumption
(max.)
Weight
(max.)
LFXV-25RD Red 1.2 W
80 g
LFXV-25SW White 1.3 W
LFXV-25BL Blue 1.2 W
LFXV-25IR860 Infrared 1.2 W
LFXV-50RD Red 9.1 W
190 g
LFXV-50SW White 9.9 W
LFXV-50BL Blue 9.3 W
LFXV-50IR860 Infrared 5.7 W
LFXV-75RD Red 14 W
290 g
LFXV-75SW White 15 W
LFXV-75BL Blue 14 W
LFXV-75IR860 Infrared 12 W
LFXV-100RD Red 16 W
400 g
LFXV-100SW White 20 W
LFXV-100BL Blue 19 W
LFXV-100IR860 Infrared 12 W
LFXV-150RD Red 28 W
870 g
LFXV-150SW White 30 W
LFXV-150BL Blue 28 W
LFXV-150IR860 Infrared 17 W
LFXV-200X100RD Red 23 W
870 g
LFXV-200X100SW White 30 W
LFXV-200X100BL Blue 28 W
LFXV-200X100IR860 Infrared 17 W
LFXV-200RD Red 31 W
1300 g
LFXV-200SW White 40 W
LFXV-200BL Blue 38 W
LFXV-200IR860 Infrared 23 W
LFXV-300X100RD Red 31 W
1300 g
LFXV-300X100SW White 40 W
LFXV-300X100BL Blue 38 W
LFXV-300X100IR860 Infrared 23 W
LFXV-300X200RD Red 38 W
1600 g
LFXV-300X200SW White 50 W
LFXV-300X200BL Blue 47 W
LFXV-300X200IR860 Infrared 29 W
LFXV-300RD Red 46 W
2000 g
LFXV-300SW White 60 W
LFXV-300BL Blue 56 W
LFXV-300IR860 Infrared 34 W
Model name Applicable Light Units Frame dimensions Weight Accessories
PR-LFXV-50
LFXV-50 series 86 x 86 x 3.5 mm 25 g M2 x 4 mm screws x 9 pcs.
PR-LFXV-75 LFXV-75 series 111 x 111 x 3.5 mm 40 g M2 x 4 mm screws x 9 pcs.
PR-LFXV-100 LFXV-100 series 136 x 136 x 3.5 mm 60 g M2 x 4 mm screws x 13 pcs.
PR-LFXV-150 LFXV-150 series 186 x 186 x 8.2 mm 155 g M2 x 4 mm screws x 13 pcs.
PR-LFXV-200X100 LFXV-200X100 series 236 x 136 x 8.2 mm 150 g M2 x 4 mm screws x 15 pcs.
PR-LFXV-200 LFXV-200 series 236 x 236 x 8.2 mm 220 g M2 x 4 mm screws x 17 pcs.
Frame M2 x 4 mm screws
(Accessories)
Transparent resin plate
There is no di󰀨erence between
front and back.
For the PR-LFXV-150, 200X100
and 200 units, this part is
integrated with the frame.
- 2 -
Inspection object
Camera
LFXV series
- Imaging example -

Dimensions (mm)8
8xM2x4
(For fixing options)
43 10
38 2.5
5
Surface B
300 +35
0
Same as
surface B
Same as
surface B
See Detailed Diagram of Surface A-A in the upper-right column on this page.
Same as surface B
Same as surface B
Same as
surface B
Same as
surface B
Same as
surface B
Surface B
Surface B
A
925
(Emitting surface)
50 (Emitting surface)
75 (Emitting surface)
118 10
70
99 101
24
9.5 8.5
5
21.5
50
(Emitting surface)
75
(Emitting surface)
93 10 74
45 24
9.5 76 8.5
5
21.5
21.5
21.5 93
118
2xM3x4
(For installation)
4xM4
(For installation)
4xM4
(For installation)
4xM3x4
(For installation)
2xM4x6
(For installation)
2xM4x6
(For installation)
8xM2x4
(For fixing options)
8xM2x4
(For fixing options)
25
(Emitting surface)
52
79
38
45 45
74
76
9.5
8.5
24
24
27.5
7
7104
60
7024
999.5
29
20
20
16
1524
LFXV-25RD/SW/BL/IR860
LFXV-50RD/SW/BL/IR860
For LFXV-50RD/SW/BL
LFXV-75RD/SW/BL/IR860
A
AA
104
7
797
300
+35
0
300 +35
0
Illumination
Illumination
Illumination
Same as
surface B
Same as
surface B
Surface B
Same as surface B
100
(Emitting surface)
100
(Emitting surface)
143
21.5
21.5
143 124
P4 7.5 x 2= 9 5
P4 7.5 x 2= 9 5
24
1249.5
9.5
5
10
24
2xM4x6
(For installation)
4xM4
(For installation)
12xM2x4
(For fixing options)
70
129
7
36.5
LFXV-100RD/SW/BL/IR860
A
A
129
7
300 +35
0
Illumination
(Ø4.6)
Ø6
4
1
Detailed Diagram of Surface A-A
For LFXV-50IR860
45 24
For LFXV-75RD/SW/BL For LFXV-75IR860
8xM2x4
(For fixing options)
70 24
70
101
24
8.5
For LFXV-100RD/SW/BL For LFXV-100IR860
12xM2x4
(For fixing options)
126 8.5
P4 7.5 x 2= 9 5 24
P4 7.5 x 2= 9 5
126
24
8.5
See Detailed Diagram of Surface A-A in the upper-right column on this page.
See Detailed Diagram of Surface A-A in the upper-right column on this page.
- 3 -

Dimensions (mm, Continued)8
Copyright© 2020 CCS Inc. All Rights Reserved.
Descriptions in this instruction guide are based on information available as of July 2020. KZ10537-T001-001
Contents of this Instruction Guide may be changed without prior notice.
Illustrations used in this Instruction Guide may di󰀨er from actual products.
CCS maintains the copyright on this Instruction Guide. Unauthorized transfer or reproduction is strictly prohibited.
http://www.ccs-grp.com/
Same as
surface B
Same as
surface B
Surface B
11
16
176 8.5
24
P72.5 x 2 = 145
P47.5 x 2 = 95
P65 x 3 = 195
P65 x 3 = 195
P65 x 3 = 195 P72.5 x 2 = 145
24
176
8.5
150 (Emitting surface)
193
179
21.5
150
(Emitting surface)
21.5
193
4xM4
(For installation)
2xM4x6
(For installation)
12xM2x4
(For fixing options)
14xM2x4
(For fixing options)
16xM2x4
(For fixing options)
7
179
10046.5
LFXV-150RD/SW/BL/IR860 LFXV-300X100RD/SW/BL/IR860
LFXV-300X200RD/SW/BL/IR860LFXV-200X100RD/SW/BL/IR860
Same as surface B
AA
7
300 +35
0
Illumination
Surface C
Same as surface B
Same as
surface B
Same as
surface B
Same as
surface B
Same as
surface B
Same as
surface B
Surface B
Surface B
Surface B
100 (Emitting surface)
200 (Emitting surface)
300 (Emitting surface)
200
(Emitting surface)
243
11
21.5
200
(Emitting surface)
21.5
21.5
243
21.5
21.5 21.5
70
143
243 343
36.5
16
16
11
11
2xM4x6
(For installation)
4xM4
(For installation)
4xM4
(For installation)
2xM4x6
(For installation)
2xM4x6
(For installation)
140
140
226
226 8.5
8.5
24
24
51.5
51.5
229
229
7
7
7
LFXV-200RD/SW/BL/IR860
Same as surface C
AA
Same as surface B
A
A
129
7
229
7
300 +35
0
300 +35
0
Illumination
Illumination
Detailed Diagram of Surface A-A
126
226
8.5
8.5
24
24
See Detailed Diagram of Surface A-A in the lower-left column on this page. See Detailed Diagram of Surface A-A in the lower-left column on this page.
See Detailed Diagram of Surface A-A in the lower-left column on this page. See Detailed Diagram of Surface A-A in the lower-left column on this page.
See Detailed Diagram of Surface A-A in the lower-left column on this page.
(Ø4.6)
Ø6
7 1
Same as
surface B Surface C 11
16
143
P90 x 3 = 27036.5
90
100 (Emitting surface)
129
21.5
300
(Emitting surface)
21.5
343
329
7
14xM2x4
(For fixing options)
7
300 +35
0
Surface B
11
70
36.5 2xM4x6
(For installation)
4xM4
(For installation)
4xM4x6
(For installation)
P98 x 3 = 294
326
8.5
24.5
Same as surface C
D
Detailed
Diagram D
A
A
P47.5 x 2 = 95
126 8.5
24
Illumination
LFXV-300RD/SW/BL/IR860
See Detailed Diagram of Surface A-A in the lower-left column on this page.
Surface C
Same as surface B
Surface B
200
(Emitting surface)
300
(Emitting surface)
300
(Emitting surface)
343
343
11
21.5
21.5
140
243
51.5 2xM4x6
(For installation)
4xM4
(For installation)
4xM4
(For installation)
329
329
7
229
329
7
7
300+35
0
300+35
0
11
11
16
16
P90 x 3 = 270
P90 x 3 = 270
36.5
36.5
90
90
16xM2x4
(For fixing options)
16xM2x4
(For fixing options)
4xM4x6
(For installation)
4xM4x6
(For installation)
P98 x 3 = 294
326
8.5
24.5
P98 x 3 = 294
326
8.5
24.5
Same as surface C
D
C
Detailed
Diagram D
Detailed
Diagram C
A
AA
A
P65 x 3 = 195
P98 x 3 = 294
226
326
8.5
8.5
24
24.5
Illumination
Illumination
- 4 -