CCS HPD2 Series Manual

HPD2 Series
High-Power Dome Lights
Instruction Guide
Thank you for purchasing a CCS product. To ensure proper use of the product,
please read this instruction guide before use and keep it for your future reference.
Warning
Do not disassemble or modify the product.
Doing so may result in fire or electric
shock.
DISASSEMBLY
PROHIBITED
LED light radiation may cause corneal or
retinal abnormalities if you look directly at
the light. To prevent harmful light exposure,
never look directly at the LED light.
MANDATORY
ACTIONS
Do not touch the product with wet hands.
Doing so may result in electric shock.
DO NOT TOUCH
WITH WET HANDS
This product generates high temperatures.
Do not touch the product while it is turned
on or immediately after it is turned off, or
burning may result. Provide cooling with a
fan or other ventilation if the product is to be
used in a closed space.
MANDATORY
ACTIONS
Make sure that the product is free of
moisture or any liquid. Exposure to water
may result in re, electric shock.
DO NOT SUBJECT
TO MOISTURE
Connect or disconnect the light cable
only after turning off the power source.
Failure to do so may result in circuit
damage, re caused by a minute spark,
or electric shock.
MANDATORY
ACTIONS
If abnormal condition occurs such as
fuming, heat, smell, noise, or so on, stop
using the product immediately, and turn off
the power source.
A fire or electric shock may result if the
product is kept used.
Using Infrared Light Units
(HPD2-nnnIR860)
Make known to all personnel concerned
the risk of ultraviolet radiation. Failure to
do so may cause incorrect handling.
MANDATORY
ACTIONS
Caution
Do not use user-made cables. Doing so may
cause product failure. Use the CCS extension
cable if it is necessary to extend the distance
between the light and the Control Unit.
PROHIBITED
Use a Control Unit that is suitable for
the product ratings. Using an incorrect
Control Unit can cause product failure.
MANDATORY
ACTIONS
Be careful of static electricity.
Damage to the LED light may occur, if
a person charged with static electricity
touches it. Keep the product away from all
items charged with static electricity.
PROHIBITED
Use a standard Extension Cable that is
manufactured by CCS. However, if the
cable is too long, the light intensity will
decrease due to voltage drop caused by
the DC resistance of the cable.
MANDATORY
ACTIONS
Do not drop the product or subject it to
impact. Doing so may cause the product
to malfunction.
PROHIBITED
The following symbols in the instruction guide indicate and classify the precautions.
These symbols indicate prohibited actions. This symbol indicates required actions.
DO NOT TOUCH
WITH WET HANDS
PROHIBITED
MANDATORY
ACTIONS
DO NOT SUBJECT
TO MOISTURE
DISASSEMBLY
PROHIBITED
The following symbols are used in this instruction guide to indicate and classify the
relative importance of warnings and cautions.
Warning
Indicates that incorrect usage
may result in serious injury or
death.
Caution
Indicates that incorrect usage
may result in injury or property
damage.
These products have been designed with full consideration of safety. However, incorrect
usage of the products may result in re, electric shock, or other serious damages. Please
ensure to follow the conditions below.
Please install the product to locations with following conditions.
Incorrect installation location may cause product failure.
In a flat and stable location with minimal
vibration.
Well-ventilated places with minimal dust.
Places that are not subject to sudden
temperature changes.
Places free from any water, oil, liquid, chemical,
or steam.
Places free from corrosive or combustible gas.
Places away from water faucets, boilers, humidiers,
air conditioners, heaters, or stoves.
Do not use the product in the following situations.
Under conditions or in an environment not described in this instruction guide.
In nuclear energy control systems, railroad systems, aviation systems, vehicles, combustion
equipment, medical equipment, amusement machines, or safety equipment.
In applications involving serious risk to life or property, particularly applications demanding a high
level of safety.
Important Information for Equipment Safety
- Read Before Use -
1
LED Light for Machine Vision
and Industrial Inspection
The following tag is attached to the cable on the LED Light. The color of the label indicates the
luminescence color of the Light. The back of the tag there is a name label that gives the model number,
power consumption, and serial number. Be sure to check the contents before using the product and
handle the label with care. If the label is missing or damaged and the contents cannot be checked,
please contact CCS Inc.
Operating Instructions
3
Conrming Product Information
Brackets (Sold Separately)
2
4
Tag Example
Back
Front
MADE IN JAPAN
MODEL
INPUT
S/N
HPD2-nnnXX
24V=n.nW
0123456789
Manufacturer: CCS Inc.
374 Okakuencho, Kamigyo-ku,
Kyoto 602-8011, Japan
EU Importer: CCS Europe N. V.
Bergensesteenweg 421B,
1600 Sint-Pieters-Leeuw, Belgium
Read the instruction guide of the Control Unit before use.
MANDATORY
ACTIONS
Make sure that the Control Unit for the LED Light is turned off.
For information on applicable Control Units and cables, refer to the product catalogs or
the CCS website.
Connect the light cable of the product to the Control Unit.
1
Connect to the control unit equipped with SMP-03V-BC Connectors for power output.
Insert the plug all the way into the connector.
Using Infrared Light Units (HPD2-nnnIR860)
Do not expose human eyes to IR radiation. Also, make known to all personnel
concerned the risk of IR radiation.
Caution
Turn ON the Control Unit to turn ON the light.
2
Adjust light range, light angle, and radiant quantity to optimize images.
3
Inspection object
HPD2 series
Control Unit
- Conceptual Diagram -
MANDATORY
ACTIONS
When using color image processing equipment, readjust the white balance of the camera
according to the operating conditions.
Using RGB Light Units (HPD2-nnnFC)
Changes in radiant quantities over time are different for different colors (red, green, and
blue). If you use different colors at the same time, you will need to adjust them periodically.
Using Infrared Light Units (HPD2-nnnIR860)
If you look at the LEDs in the Light Unit, it may appear that some of the LEDs are
lit and some of them are not lit. This is because some of the LEDs radiate visible
light. The LEDs that appear to be not lit radiate infrared light. Do not look at the
radiated light directly with your naked eyes.
To check for unlit LEDs, use a camera to look at the LEDs indirectly. You can
also look at the LEDs through the LCD monitor on a normal digital camera or
cellphone.
Caution
The following Brackets are available to mount the Light Units. Obtain the required Brackets.
The Brackets that can be used depend on the size of the Light Unit. For details, refer to
HPD2/HPR2/HPD-PF/HPR-PF-series Optional Bracket Operation Guide.
Expansion Mounting Brackets
These Brackets are used to install an HPD2-series or HPR2-series Light Unit with mounting holes at
intervals that are larger than the mounting holes on the Light Units, and they are used to install these
Light Units to a vertical installation surface.
1
Light Joint Brackets
These Brackets are used to join a Ring Light Unit with an HPD2-series Light Unit. You can use the
Brackets to add low-angle illumination.
2
Coaxial Light Joint Brackets
These Brackets are used to join an LFV3-series Coaxial Light Unit with an HPD2-series Dome Light
Unit. You can use the Brackets to achieve omnidirectional irradiation, which compensates for the ab-
sence of irradiation due to the camera-side opening of the Dome Light Unit, for the workpiece.
3

End of model
name LED color
Peak
wavelength /
correlated color
temperature (typ.)
RD Red 635 nm
SW White 6500 K
BL Blue 470 nm
End of model
name LED color Peak
wavelength
(typ.)
FC
Red 622 nm
Green 525 nm
Blue 470 nm
IR860 Infrared 860 nm
Common Specications
Specications by Model (LED Color)
Specications by Model
Dimensions (mm)
5Main Specications6
Input voltage 24 VDC
Connector SMR-03V-B*
Polarity 1:(+), 2:NC, 3:(
- )
Cable length 300 mm
Cooling method Natural air-cooling
Operating environment (indoors only) Temperature: 0 to 40°C, Humidity: 20 to 85%RH (with no condensation)
Storage environment Temperature: -20 to 60°C, Humidity: 20 to 85%RH (with no condensation)
CE marking Safety standard: Conforms to EN62471
Case material Aluminum alloy, Resin
Copyright© 2017 CCS Inc. All Rights Reserved.
Descriptions in this instruction guide are based on information available as of May 2017. KZ06201-T001-003
The dimensions of the side and bottom of the product are provided below.
HPD2-100RD/SW/BL/FC/IR860
HPD2-75RD/SW/BL/FC/IR860
HPD2-150RD/SW/BL/FC/IR860
HPD2-200RD/SW/BL/FC/IR860
HPD2-250RD/SW/BL/FC/IR860
HPD2-400RD/SW/BL/FC/IR860
(SR37.5)
(SR50)
(SR75)
(SR100)
(SR125)
(SR200)
* An HPD2-nnnFC RGB Light Unit has
three connectors.
Ø41
Ø66
Ø116
Ø166
Ø210
Ø360
Ø20
Ø25
Ø35
Ø40Ø50Ø80
Ø116
Ø166
Ø216
Ø266
Ø424 Ø91
12
12
13
13
(13)
(13)
(131.5)
(205)
16.5
17
(45 .1)
(57.4)
(81.9)
(107)
45°
45°
45°
45°
45°
45°
Ø83
Ø108
Ø158
Ø208
Ø258
Ø412
4 x M4
(for installation)
4 x M4
(for installation)
4 x M4
(for installation)
4 x M4
(for installation)
4 x M4
(for installation)
4 x M6
(for installation)
* Tighten the product mounting screws to1 N•m
or less. The product may be damaged if the
screws are overtightened.
* An HPD2-nnnFC RGB Light Unit has three connectors.
Model name
Power
consumption
(max.)
Weight (max.) Model
Power
consumption
(max.)
Weight (max.)
HPD2-75RD 17 W
140 g
HPD2-200RD 34 W
460 g
HPD2-75SW 16 W HPD2-200SW 41 W
HPD2-75BL HPD2-200BL
HPD2-75FC 6.0 W HPD2-200FC 19 W
HPD2-75IR860 12 W HPD2-200IR860 46 W
HPD2-100RD 17 W
160 g
HPD2-250RD 45 W
650 g
HPD2-100SW 23 W HPD2-250SW 46 W
HPD2-100BL HPD2-250BL
HPD2-100FC 11 W HPD2-250FC 24 W
HPD2-100IR860 23 W HPD2-250IR860 46 W
HPD2-150RD
27 W
285 g
HPD2-400RD 45 W
1300 g
HPD2-150SW
HPD2-400SW
46 W
HPD2-150BL HPD2-400BL
HPD2-150FC 15 W HPD2-400FC 30 W
HPD2-150IR860 35 W HPD2-400IR860 46 W
Model name A dimension B dimension
HPD2-75□-SQ20 45.1 m m 20 mm
HPD2-100□-SQ30 56.7 mm 30 mm
HPD2-150□-SQ40 81.3 mm 40 mm
HPD2-200□-SQ50 105.8 mm 50 mm
HPD2-250□-SQ60 130.3 mm 60 mm
HPD2-400□-SQ80 205 mm 80 mm
*
□
is a placeholder for letters that indicate the color of the emitted light.
* Dimensions are subject to change.
Square Type Dimensions
□B
A
Contents of this Instruction Guide may be changed without prior notice.
Illustrations used in this Instruction Guide may differ from actual products.
CCS maintains the copyright on this Instruction Guide. Unauthorized transfer or reproduction is strictly prohibited.
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