CCS HLV3-C Series Manual

- 1 -
HLV3- C Series
Spot Lights
The following symbols in the instruction guide indicate and classify the precautions.
The following symbols are used in this instruction guide to indicate and
classify the relative importance of warnings and cautions.
Warning
Do not disassemble or modify the
Spot Light. Doing so may result in
re or electric shock.
DISASSEMBLY
PROHIBITED
LED light radiation may cause
corneal or retinal abnormalities
if you look directly at the light. To
prevent harmful light exposure,
never look directly at the LED light.
MANDATORY
ACTIO NS
Do not touch the Spot Light with
wet hands. Doing so may result in
electric shock.
DO NOT TOUCH
WITH WET HANDS
This product generates high
temperatures. Do not touch the
Spot Light while it is turned on or
immediately after it is turned off, or
burning may result. Provide cooling
with a fan or other ventilation if the Spot
Light is to be used in a closed space.
MANDATORY
ACTIO NS
Make sure that the Spot Light
is free of moisture or any liquid.
Exposure to water may result in
re or electric shock.
DO NOT SUBJECT
TO MOISTURE
Connect or disconnect the light
cable only after turning off the
Control Unit for LED Light Units.
Failure to do so may result in circuit
damage, fire caused by a minute
spark, or electric shock.
MANDATORY
ACTIO NS
If abnormal condition occurs such as fuming, heat, smell, noise, or so on, stop
using the Spot Light immediately, turn OFF the Dedicated Control Unit and
unplug the power cord. A re or electric shock may result if the Spot Light is
kept used.
MANDATORY
ACTIO NS
These products have been designed with full consideration of safety. However,
incorrect usage of the products may result in fire, electric shock, or other serious
damages. Please ensure to follow the conditions below.
These symbols indicate prohibited actions. This symbol indicates required actions.
DO NOT TOUCH
WITH WET HANDS
PROHIBITED
MANDATORY
ACTIONS
DO NOT SUBJECT
TO MOISTURE
DISASSEMBLY
PROHIBITED
Caution
Do not use user-made cables.
Doing so may cause Spot Light
failure. Use the CCS extension
cable if it is necessary to extend
the distance between the light and
the Control Unit.
PROHIBITED
Use a standard Extension Cable
that is manufactured by CCS.
However, if the cable is too long,
the light intensity will decrease
due to voltage drop caused by the
DC resistance of the cable.
MANDATORY
ACTIO NS
Do not use the branch cables.
Doing so may cause Spot Light
failure.
PROHIBITED
Always connect the Spot Lights
to the Dedicated Control Units
specified by CCS. Not doing so
may cause Spot Light failure.
MANDATORY
ACTIO NS
Be careful of static electricity.
Damage to the
Spot Light ma y
occur, if a person charged with static
electricity touches it. Keep the
Spot
Light
away from all items charged
with static electricity.
PROHIBITED
Do not drop the Spot Light or
subject it to impact. Doing so
may cause the Spot Light to
malfunction. PROHIBITED
Warning
Indicates that incorrect
usage may result in
serious injury or death.
Caution
Indicates that incorrect
usage may result in injury
or property damage.
3
The following tag is attached to the cable on the LED Light. The
color of the label indicates the luminescence color of the Light.
The back of the tag there is a name label that gives the model
number, power consumption, and serial number. Be sure to check
the contents before using the product and handle the label with
care. If the label is missing or damaged and the contents cannot be
checked, please contact CCS Inc.
Major Combinations
HLV3-22-2C Series
2
HLV3-22-2C-1220 Series
3
HLV3-22-4C Series
4
The HLV3-C-series Spot Lights are used in combination with a
coaxial lens or other equipment. Refer to the following gures, mount
the Spot Light on a coaxial lens, and x it with an appropriate torque.
The numbers ( 1to
4
) in the gures below correspond to those in 7.
Main Specications and 8. Dimensions.
Mounting on a Coaxial Lens
The Spot Light can be mounted on a coaxial lens.
The inner diameter of the lens for mounting the Spot Light
1, 2, or 4must be 8 mm, and that for the Spot Light 3
must be 12 mm.
Mounting on a Condenser Lens
(Optional Product, Sold Separately)
The Spot Light can be mounted on a Condenser Lens ( 5to
9
).
Use a Light Aperture Adapter (
10
) as needed.
For detailed dimensions of the Condenser Lenses and Light
Aperture Adapters, refer to 9. Optional Accessories (Sold
Separately).
Coaxial lens
(macro lens or
telecentric lens)
Camera
2 3 4
245
9
to
HLV3-22-1C Series
1
1
1
Thank you for purchasing a CCS product. To ensure proper use of the product,
please read this instruction guide before use and keep it for your future reference.
Important Information for Equipment Safety
- Read Before Use -
1
Please install the Light Unit to locations with following conditions.
Incorrect installation location may cause Light Unit failure.
In a at and stable location with
minimal vibration.
Well-ventilated places with minimal dust.
Places that are not subject to sudden
temperature changes.
Places free from any water, oil, liquid,
chemical, or steam.
Places free from cor rosive or combustible gas.
Places away from water faucets, boilers,
humidiers, air conditioners, heaters, or stoves.
Do not use the Light Unit in the following situations.
Under conditions or in an environment not described in this instruction guide.
In nuclear energy control systems, railroad systems, aviation systems, vehicles,
combustion equipment, medical equipment, amusement machines, or safety equipment.
In applications involving serious risk to life or property, particularly applications
demanding a high level of safety.
Conrming Product Information2
Instruction Guide
LED Light for Machine Vision
and Industrial Inspection
MADE IN JAPAN
MODEL
INPUT
S/N
HLV3-nnRD-ｎC
nnnmA=n.nW
0123456789
Manufacturer: CCS Inc.
374 Okakuencho, Kamigyo-ku,
Kyoto 602-8011, Japan
EU Importer: CCS Europe N. V.
Bergensesteenweg 421B,
1600 Sint-Pieters-Leeuw, Belgium
Tag example
Back
Front
10
HL-30,
HL-24-21,
H L 2 - 25 - P,
HL2-50-P, or
HL2-M50-C
SB-HL2
series

- 2 -
PJ2-3005-4CA -PE
PARALLEL
L1
L2
4
Control Unit
connector
Spot Light
connector
Operating Instructions
1) Connect the light cable
of the Spot Light to the
Dedicated Control Unit output
connector.
2) Turn ON the Dedicated
Control Unit, and then turn
ON the Spot Light.
3) Focus the imaging device,
such as a camera, onto the
inspection object.
4) Adjust light range, light
angle, and radiant quantity
to optimize images. Adjust
the radiant quantity at the
Dedicated Control Unit.
5
6
Dedicated Control Units
Extension Cables
The HLV3-C-series Spot Lights are available with the following
Dedicated Control Units:
The FCB- and FRCB-series standard Extension Cables are
available to connect the HLV3-C-series Spot Light and the
Dedicated Control Unit.
When the PJ2-series Control Unit is used, the Extension Cables
shown below are applicable to the Spot Lights.
• PJ2-series Control Units
• PJ-series Control Units
• PD3-series Control Units (models with HLV LIGHT output
connectors)
• CC-PJ-0707 Controller
Note that the Spot Lights with an input current of 1,000 mA ( 4) are
available only with the PJ2-series Control Units.
For detailed information, refer to the instruction guide for the
Dedicated Control Unit.
Read the instruction guide for the Dedicated Control Unit before use.
Make sure that the Dedicated Control Unit is turned OFF before you connect
the Spot Light.
MANDATORY
ACTIO NS
7Main Specications
Connector SMR-03V-B
Polarity 1: Signal, 2: (+), 3: (-)
Cooling method Natural air-cooling
Operating environment
(indoors only)
Temperature: 0 to 40°C, Humidity: 20 to 85%RH
(with no condensation)
Storage environment Temperature: -20 to 60°C, Humidity: 20 to 85%RH
(with no condensation)
CE marking Safety standard: Conforms to EN62471
Case material Aluminum alloy
Common Specications for the HLV3-C Series
Specications by Model
10000
(80)
FCB-HLV3-10
(60) (60)
(80)
(Ø4.3) (Ø4.3)
(Ø 8 .1)
(Ø 7.8)
+500
0
FR CB - H LV3 -10
10000 +500
0
(80) (80)
(Ø4.3)
(Ø4.3)
(60) (60)
(Unit: mm)
(Robot Cable)
Weight: 1.20 kg max., Cable permitted bending radius: 65 mm
Weight: 1.20 kg max., Cable permitted bending radius: 35 mm
#Model name LED
color
Peak wavelength /
correlated color
temperature (typ.)
Input
current
(max.)
Power
consumption
(max.)
Weight
(max.)
1
HLV3-22RD -1C Red 630 nm
385 mA
1.1 W
34 g
HLV3-22SW-1C
White 5600 K 1.3 W
HLV3-22BL-1C
Blue 465 nm 1.4 W
HLV3-22GR-1C
Green 520 nm 1.4 W
2
HLV3-22RD-2C Red 630 nm
700 mA
2.0 W
39 g
HLV3-22SW-2C
White 5600 K 2.4 W
HLV3-22BL-2C
Blue 465 nm 2.6 W
HLV3-22GR-2C
Green 520 nm 2.7 W
3
HLV3-22RD-2C-1220 Red 630 nm 2.0 W
40 g
HLV3-22SW-2C-1220 White 5600 K 2.4 W
HLV3-22BL-2C-1220 Blue 465 nm 2.6 W
HLV3-22GR-2C-1220 Green 520 nm 2.7 W
4
HLV3 -2 2R D- 4C Red 630 nm
1000 mA
3.0 W
39 g
HLV3-22SW-4C
White 5600 K 3.5 W
HLV3 -2 2B L- 4C
Blue 465 nm 3.8 W
HLV3-22GR-4C
Green 520 nm 4.0 W
Spot Light
Coaxial
lens
Camera
Inspection object
Dedicated
Control Unit

- 3 -
Dimensions (mm)8
4HLV3-22RD-4C / SW-4C / BL-4C / GR-4C
1HLV3-22RD-1C / SW-1C / BL-1C/ GR-1C
3HLV3-22RD-2C-1220 / SW-2C-1220 / BL-2C-1220 / GR-2C-1220
2HLV3-22RD-2C / SW-2C / BL-2C / GR-2C
(6.4)
(18.4)
(18.4)
61
61 20
812
49
14
14
812
300+35
0
300+35
0
300+35
0
Ø22
Ø22
Ø22
Ø8
Ø14
Ø6
(Emitting surface)
Ø6
(Emitting surface)
Ø6
(Emitting surface)
For fixing options
For fixing options
-0.02
- 0 .10
Ø8 -0.02
- 0 .10
Ø14 -0.02
- 0 .10
Ø12 -0.02
- 0 .10
-0.02
- 0 .10
2xM3x3
(For installation)
2xM3x3
(For installation)

- 4 -
Copyright© 2020 CCS Inc. All Rights Reserved.
Descriptions in this instruction guide are based on information available as of July 2020. KZ12143-T001-000
Optional Accessories (Sold Separately)9
Contents of this Instruction Guide may be changed without prior notice.
Illustrations used in this Instruction Guide may di󰀨er from actual products.
CCS maintains the copyright on this Instruction Guide. Unauthorized transfer or reproduction is strictly prohibited.
http://www.ccs-grp.com/
7
HL2-25-P
8
HL2-50-P
Ø14
Ø24
Condensing lens
Ø48
Condensing lens
3
14 20
40
125.9
25
3
(5.4)
75.3
510
10 20
(2.5)
Ø18
Ø24
Ø32
Ø57
90°
90°
+0.2
0
Ø14 +0.2
0
31
53
2xM3
(For mounting Spot Lights)
2xM3
(For mounting Spot Lights)
2xM3x6
(For installation)
2xM3x6
(For installation)
M30.5xP0.5
(For fixing options)
M55xP0.75
(For fixing options)
Same as Surface A Same as Surface A
Surface A Surface A
9
HL2-M50-C
5HL-30 6HL-24-21
Accessories
Set screws (M3x6, black): 3 pcs
Hex wrench: 1 pc
Accessories
Set screws (M2x2, black): 3 pcs
Hex wrench: 1 pc
Accessories
Set screws (M3x3, black): 3 pcs
Hex wrench: 1 pc
Light Aperture Adapter
Condensing lens
3.5
15
55
7
Ø16
Ø24
Ø14
18
12
2xM3x5
(For installation)
2xM3x4
(Set screws, black) M22.5xP0.5
(For fixing options)
Condensing lens
10
22
18
58
Ø16
Ø14
Ø24
12
11
9
2xM3x5
(For installation)
M22.5xP0.5
(For fixing options)
Ø13.5
For SB-HL2-05: Ø0.5
For SB-HL2-1: Ø1
For SB-HL2-2: Ø2
(Aperture diameter)
12
Ø8 +0.1
0
2xM2
(For mounting
Spot Lights)
7
13
Put the Light Aperture Adapter and Condenser Lens all the way onto the tip of the Spot Light.
Condenser LensLight Aperture Adapter
HLV3-C-series
Spot Light
10
Accessories
Set screws (M3x6, black): 2 pcs
Hex wrench: 1 pc
Ø48
Condensing lens
(3.5)
(83.5 to 108.8)
18
Ø57
6
3
M3
(For mounting Spot Lights)
3xM3x4 S et screws
for position fixing
Recommended tightening
torque: 0.36 N•m
Position adjusting screw
2xM3x6
(For installation)
M55xP0.75
(For fixing options)
Same as Surface A
Surface A
50
Ø14 +0.2
0
Weight: 85 g max. Weight: 400 g max.
Weight: 350 g max.