CCS HLDL2 Series Manual

Installation
Installation on a Frame
M5 screwsM5 nuts
Mounting to a frame 1
Use M5 screws
that are no more
than 6mm longer
than the thickness
of the mounting
surface.
M3 screwsM3 nuts
Mounting to a frame 2
Side Installation Rear Installation
Insert the nut into the slit in the frame.
Required Parts
1
2
Fix the product with screw.
* Recommended tightening torque: 0.6 N m
* Determine the screw interval according to
the application environment and use a
suitable number of screws for installation.
Use M3 screws
that are no more
than 4mm longer
than the thickness
of the mounting
surface.
Cable bush
M4 screw
Do not use a screw with a big screw head
which interferes the cable bush.
MANDATORY
ACTIONS
Required Parts
Installation Using a Tap Hole
Tapped holes
M4 screws
* Recommended tightening torque: 0.6 N m
Direct Installation Installation with Brackets
Fix the product with M4 screw.
Required Parts: Brackets
3
For information on applicable Control
Units and cables, refer to the product
catalogs or the CCS website.
Read the instruction guide of the
control unit before use.
Operating Instructions
Connect the light cable of the product
to the control unit output connector.
Make sure that the control unit is
turned OFF before connecting.
MANDATORY
ACTIONS
Turn ON the control unit to turn ON
the light.
Adjust light range, light angle, and
radiant quantity to optimize images.
Adjust the radiant quantity at the
control unit.
3
2
1
When using white LED lights
with color image processing
equipment, readjust the white
balance of the camera according
to the operating conditions.
MANDATORY
ACTIONS
4
Inspection object
Control unit
HLDL2 series
- Conceptual Diagram -
Insert the plug all the way into the connector.
SMP-03V-BCSMP-03V-BC ELR-02VELR-02V
Connector Connection Diagrams
If the light emitting surface of the Bar
Light is 150 to 450 mm, connect the
power output connector to an SMP-
03V-BC Connector.
If the light emitting surface of the Bar
Light is 600 to 1200 mm, connect the
power output connector to an ELR-
02V Connector.
HLDL2 Series
Bar Lights
Instruction Guide
Thank you for purchasing a CCS product. To ensure proper use of the product,
please read this instruction guide before use and keep it for your future reference.
Warning
Do not disassemble or modify the product.
Doing so may result in re or electric shock.
DISASSEMBLY
PROHIBITED
LED light radiation may cause corneal or
retinal abnormalities if you look directly at
the light. To prevent harmful light exposure,
never look directly at the LED light.
MANDATORY
ACTIONS
Do not touch the product with wet hands.
Doing so may result in electric shock.
DO NOT TOUCH
WITH WET HANDS
This product generates high temperatures.
Do not touch the product while it is turned on
or immediately after it is turned off, or burning
may result. Provide cooling with a fan or
other ventilation if the product is to be used in
a closed space.
MANDATORY
ACTIONS
Make sure that the product is free of moisture
or any liquid. Exposure to water may result in
re, electric shock, or product failure.
DO NOT SUBJECT
TO MOISTURE
Connect or disconnect the light cable only after
turning off the LED light. Failure to do so may
result in circuit damage, re caused by a minute
spark, or electric shock.
MANDATORY
ACTIONS
If abnormal condition occurs such as fuming,
heat, smell, noise, or so on, stop using the product
immediately, and turn the power off. A fire or
electric shock may result if the product is kept used.
MANDATORY
ACTIONS
Caution
Do not use user-made cables. Doing so may
cause product failure. Use the CCS extension
cable if it is necessary to extend the distance
between the light and the control unit.
PROHIBITED
Use a control unit that is suitable for the
product ratings. Using an incorrect control unit
can cause product failure.
MANDATORY
ACTIONS
Be careful of static electricity.
Damage to the LED light may occur, if a
person charged with static electricity touches
it. Keep the product away from all items
charged with static electricity.
PROHIBITED
Use a standard Extension Cable that is
manufactured by CCS. If the cable is too long,
the voltage across the Bar Light will drop due
to the DC resistance of the cable, and the light
intensity will decrease.
MANDATORY
ACTIONS
Do not drop the product or subject it to
impact. Doing so may cause the product to
malfunction.
PROHIBITED
The following symbols in the instruction guide indicate and classify the precautions.
These symbols indicate prohibited actions. This symbol indicates required actions.
DO NOT TOUCH
WITH WET HANDS
PROHIBITED
MANDATORY
ACTIONS
DO NOT SUBJECT
TO MOISTURE
DISASSEMBLY
PROHIBITED
The following symbols are used in this instruction guide to indicate and classify
the relative importance of warnings and cautions.
Warning
Indicates that incorrect usage
may result in serious injury or
death.
Caution
Indicates that incorrect
usage may result in injury or
property damage.
Incorrect usage of the product may result in re, electric shock, or other serious damages.
Please ensure to follow the conditions below.
Use the product under the following conditions.
Using the product under any other conditions may damage the product.
Operating temperature: 0 to 40°C, Humidity: 20 to 85%RH (with no condensation)
Storage temperature: -20 to 60°C, Humidity: 20 to 85%RH (with no condensation)
Please install the product to locations with following conditions.
Incorrect installation location may cause product failure.
In a at and stable location with minimal vibration.
Well-ventilated places with minimal dust.
Places that are not subject to sudden temperature
changes.
Places free from any water, oil, liquid, chemical, or steam.
Places free from corrosive or combustible gas.
Places away from water faucets, boilers, humidiers,
air conditioners, heaters, or stoves.
Do not use the product in the following situations.
Under conditions or in an environment not described in this instruction guide.
In nuclear energy control systems, railroad systems, aviation systems, vehicles, combustion equipment,
medical equipment, amusement machines, or safety equipment.
In applications involving serious risk to life or property, particularly applications demanding a high level of safety.
Important Information for Equipment Safety - Read Before Use -
1
Conrming Product Information
HLDL2-300×45RD-DF-N
60 0103 -01234 5
24V/28W
MAD E IN JAPAN
Tag example
Back
Front
2
The following tag is attached to the cable on the LED Light. The color of the label indicates the
luminescence color of the Light. The back of the tag there is a name label that gives the model
number, power consumption, and serial number. Be sure to check the contents before using the
product and handle the label with care. If the label is missing or damaged and the contents cannot
be checked, please contact CCS Inc.

Environmental Regulation
China RoHS Directive
*Standards for "RoHS Directive-Compliant Products"
Lead Mercury Cadmium Hexavalent chromium PBB PBDE
1000ppm max. 1000ppm max. 100ppm max. 1000ppm max. 1000ppm max. 1000ppm max.
环保
使用期限 产品
有害物质的名称及含量
铅
(Pb)
汞
(Hg)
镉
(Cd)
六价铬
( C r( VI))
多溴联苯
(PBB)
多溴二苯醚
(PBDE)
LED 照明
( 本表格依据 SJ/T11364 的规定编制。)
：表示该有毒有害物质在该部件所有均质材料中的含量均在 GB/T26572 标准规定的限量要求以下。
：表示该有毒有害物质至少在该部件的某一均质材料中的含量超出 GB/T26572 标准规定的限量要求。
( 注 ) 铅和镉中的“×”，因欧洲 RoHS 没限定，故用“○”表示。
Usage deadline for environmental protection
The number used in this logo is based on “Management Methods for Restricting Hazardous Substances Used in
Electric and Electronic Products” and related regulations from People’s Republic of China. It shows the product
usage duration in years for environmental protection. A fter nishing a product usage, the product needs to be reused
or discarded appropriately following local law and regulations, complying with safety and usage caution.
Usage Deadline
for Environmental
Protection
Product name
Names and contents of hazardous substances
Lead
(Pb)
Mercury
(Hg)
Cadmium
(Cd)
Hexavalent
chromium (Cr(VI)) PBB PBDE
LED Lights
(This table is made in compliance with SJ/T11364 regulations.)
: Indicates that this toxic or hazardous substances contained in all the homogeneous materials for this part, according
to GB/T26572 is within the limit requirement.
: Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part, according
to GB/T26572, is over the limit requirement.
*Lead and cadmium are excluded in EU RoHS.
Names and contents of hazardous substances
China RoHS Directive is formally known as “Management Methods for Restricting Hazardous Substances Used
in Electric and Electronic Products”, which was implemented on July 1, 2016 in China. Same as EU RoHS
Directive, this regulation restricts the usage of six substances such as lead, mercury, cadmium, hexavalent
chromium, polybrominated biphenyl (PBB), and polybrominated diphenyl ether (PBDE). This regulation requires
electronic information products which are manufactured or imported, and sold in China, to clearly disclose
contents of the 6 restricted substances listed below.
产品中有害物质的名称及含量
环保使用期限
此标志的数字是根据中华人民共和国电子信息产品污染控制管理办法以及有关标准等，表示该产品的环保使用期限的年数。
遵守产品的安全和使用上的注意，在产品使用后采取适当的方法根据各地法律，规定，回收再利用或进行废弃处理。
(Items that are exempted in the RoHS Directive are excluded from these standards.)
The RoHS Directive is short for the "restriction of use of certain hazardous substances in electrical and electronic
equipment." As a directive, it restricts the use of specic hazardous substances for new electrical and electronic
equipment marketed in the EU on or after July 1, 2006, and restricts the use of six substances, which are (1) lead,
(2) mercury, (3) cadmium, (4) hexavalent chromium, (5) polybrominated biphenyl (PBB), and (6) polybrominated
diphenyl ether (PBDE).
EU RoHS Directive
7
EXCEPT FOR THE EXPRESS WARRANTIES STATED IN THIS DOCUMENT, CCS MAKES NO ADDITIONAL WARRANTIES,
EXPRESS, IMPLIED, OR STATUTORY, AS TO ANY MATTER WHATSOEVER. IN PARTICULAR, ANY AND ALL WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED.
EXCEPT AS EXPRESSLY SET FORTH HEREIN, CCS MAKES NO WARRANTIES WITH RESPECT TO THE PRODUCTS.
WARRANTY PERIOD: TWO YEARS (ONE YEAR FOR RADIANT QUANTITY), STARTING FROM CCS Inc. SHIPPING DATE.
CCS Inc. WILL REPAIR OR REPLACE THE PRODUCT FREE OF CHARGE IF IT SHOULD FAIL TO FUNCTION OR IF THE RADIANT
QUANTITY OF THE PRODUCT SHOULD DROP TO 50% OR LESS OF ITS INITIAL RADIANT QUANTITY WITHIN THE SPECIFIED
WARR ANTY PERIOD. IF EITHER OF THESE CONDITIONS OCCURS, PLEASE TAKE THE PRODUCT TO YOUR CCS SALES
REPRESENTATIVE.
WARRANTY TERMS
1 CCS Inc. WILL REPAIR OR REPLACE THE PRODUCT FREE OF CHARGE IF IT SHOULD FAIL TO FUNCTION UNDER USE ON
OUR SPECIFIED CONDITION IN ACCORDANCE WITH THE INSTRUCTION GUIDE AND OTHER WRITTEN CAUTIONS DURING THE
INDICATED WARRANTY PERIOD OF TWO YEARS.
2 CCS Inc. WILL REPAIR OR REPLACE THE PRODUCT FREE OF CHARGE IF ITS RADIANT QUANTITY SHOULD DROP TO 50% OR
LESS OF ITS INITIAL R ADIANT QUANTITY UNDER USE ON OUR SPECIFIED CONDITION IN ACCORDANCE WITH THE
INSTRUCTION GUIDE AND OTHER WRITTEN CAUTIONS DURING THE INDICATED WARRANTY PERIOD OF ONE YEAR.
3 CCS Inc. WILL CHARGE A REPAIR FEE UNDER THE FOLLOWING CONDITIONS:
1) IF THE PRODUCT HAS BEEN SUBJECTED TO MISUSE, UNAUTHORIZED REPAIRS, OR MODIFICATION FROM ITS ORIGINAL DESIGN.
2) IF THE PRODUCT HAS BEEN DAMAGED FROM IMPACTS DUE TO INAPPROPRIATE HANDLING.
3) IF DAMAGE TO THE PRODUCT RESULTS FROM EXTERNAL CAUSES INCLUDING ACCIDENTS, FIRE, POLLUTION, RIOTS,
COMMUNICATION FAILURES, EARTHQUAKES, THUNDERSTORMS, WIND AND FLOOD DAMAGE, OR ANY OTHER ACT OF
PROVIDENCE, OR FROM ANY EXTRAORDINARY CONDITIONS SUCH AS ELECTRICAL SURGES, WATER LEAK AGE, CONDENSATION,
OR THE USE OF CHEMICALS.
4) IF THE DAMAGE RESULTS FROM CONNECTION TO ANY CONTROL UNIT OR TO ANY EQUIPMENT WHICH CCS Inc. DOES NOT
MANUFACTURE OR DOES NOT SPECIFY FOR USE.
4 CCS ASSUMES NO LIABILITY FOR ANY PURCHASER’S SECONDARY DAMAGE (DAMAGE OF EQUIPMENT, LOSS OF OPPORTUNITIES,
LOSS OF PROFITS, ETC.) OR ANY OTHER DAMAGE RESULTING FROM A FAILURE OF OUR PRODUCT.
THIS WARR ANTY INFORMATION PROVIDES THE SCOPE OF CCS'S PRODUCT WARRANTY WITHIN THE SPECIFIED PERIOD, AND DOES
NOT INDICATE OR IMPLY ANY FURTHER GUAR ANTEE BEYOND THE WARRANTY TERMS.
CONTACT CCS FOR INQUIRIES OR INFORMATION ON REPAIRS TO THE PRODUCT AFTER THE EXPIRATION OF THE WARRANTY.
NOTE: THE RADIANT QUANTITY REFERS TO THE WATTAGE OF PHYSICAL ENERGY RADIATED FROM A LED. IT REFERS TO THE
RADIATION LUMINOSIT Y OF THE LED MEASURED UNDER CONDITIONS SPECIFIED BY CCS OR THE RADIATION ILLUMINATION
OF THE LED UNDER SPECIFIED IRRADIATION CONDITIONS. CCS SPECIFIES THE RADIANT QUANTITY FOR EACH LED
LIGHT BECAUSE THE MEASUREMENT AND IRRADIATION CONDITIONS VARY FROM THE FORM, THE APPLICATION AND THE
IRRADIATION WAVELENGTH.
Warranty Information
Copyright© 2016 CCS Inc. All Rights Reserved.
Descriptions in this instruction guide are based on information available as of June 2016. KZ04528-T001-001
Ask any product queries to the following address or to your nearest CCS representative.
Shimodachiuri-agaru, Karasuma-dori, Kamigyo-ku,Kyoto 602-8011 Japan
E-mail : [e-mail] : [phone] Fax : [phone]
Headquarters
Use our website to nd your nearest CCS representative. http://www.ccs-grp.com/mvad
Contents of this Instruction Guide may be changed without prior notice.
Illustrations used in this Instruction Guide may differ from actual products.
CCS maintains the copyright on this Instruction Guide. Unauthorized transfer or reproduction is strictly prohibited.
Instruction Guide and Dimensional Diagrams in PDF or CAD can be downloaded from the CCS website. http://www.ccs-grp.com
Model LED
color
Peak
wavelength
/Correlated
color
temperature
(typ.)
Input
voltage
(max.)
Power
consumption
(max.)
Weight
(max.)
Polarity
and
signal
Case
material
Applicable dimensions
for dimensional diagram
(mm)
Dimen-
sion
A
Dimen-
sion
B
Dimen-
sion
C
HLDL2-150×45RD-DF-N
Red 640 nm
24 VDC
14 W 390 g
SMR-
03V-B
1 : (+)
2 : NC
3 : (
-
)
Aluminum
alloy
150 162 165.6
HLDL2-150×45RD-DF-W 300 g
HLDL2-150×45SW-DF-N
White 5600 K 16 W 390 g
HLDL2-150×45SW-DF-W 300 g
HLDL2-150×45IR-DF-N
Infrared 860 nm 12 W 390 g
HLDL2-150×45IR-DF-W 300 g
HLDL2-300×45RD-DF-N
Red 640 nm 28 W 770 g
300 312 315.6
HLDL2-300×45RD-DF-W 590 g
HLDL2-300×45SW-DF-N
White 5600 K 31 W 770 g
HLDL2-300×45SW-DF-W 590 g
HLDL2-300×45IR-DF-N
Infrared 860 nm 24 W 770 g
HLDL2-300×45IR-DF-W 590 g
HLDL2-450×45RD-DF-N
Red 640 nm 42 W 1160 g
450 462 465.6
HLDL2-450×45RD-DF-W 880 g
HLDL2-450×45SW-DF-N
White 5600 K 46 W 1160 g
HLDL2-450×45SW-DF-W 880 g
HLDL2-450×45IR-DF-N
Infrared 860 nm 36 W 1160 g
HLDL2-450×45IR-DF-W 880 g
HLDL2-600×45RD-DF-N
Red 640 nm 56 W 1540 g
ELP-
02V
1 : (+)
2 : (
-
)
600 612 615.6
HLDL2-600×45RD-DF-W 1170 g
HLDL2-600×45SW-DF-N
White 5600 K 61 W 1540 g
HLDL2-600×45SW-DF-W 1170 g
HLDL2-600×45IR-DF-N
Infrared 860 nm 48 W 1540 g
HLDL2-600×45IR-DF-W 1170 g
HLDL2-750×45RD-DF-N
Red 640 nm 70 W 1930 g
750 762 765.6
HLDL2-750×45RD-DF-W 1460 g
HLDL2-750×45SW-DF-N
White 5600 K 76 W 1930 g
HLDL2-750×45SW-DF-W 1460 g
HLDL2-750×45IR-DF-N
Infrared 860 nm 60 W 1930 g
HLDL2-750×45IR-DF-W 1460 g
HLDL2-900×45RD-DF-N
Red 640 nm 84 W 2310 g
900 912 915.6
HLDL2-900×45RD-DF-W 1750 g
HLDL2-900×45SW-DF-N
White 5600 K 91 W 2310 g
HLDL2-900×45SW-DF-W 1750 g
HLDL2-900×45IR-DF-N
Infrared 860 nm 72 W 2310 g
HLDL2-900×45IR-DF-W 1750 g
HLDL2-1050×45RD-DF-N
Red 640 nm 98 W 2700 g
1050 1062
1065.6
HLDL2-1050×45RD-DF-W 2040 g
HLDL2-1050×45SW-DF-N
White 5600 K 106 W 2700 g
HLDL2-1050×45SW-DF-W 2040 g
HLDL2-1050×45IR-DF-N
Infrared 860 nm 84 W 2700 g
HLDL2-1050×45IR-DF-W 2040 g
HLDL2-1200×45RD-DF-N
Red 640 nm 111 W 3080 g
1200 1212 1215.6
HLDL2-1200×45RD-DF-W 2330 g
HLDL2-1200×45SW-DF-N
White 5600 K 121 W 3080 g
HLDL2-1200×45SW-DF-W 2330 g
HLDL2-1200×45IR-DF-N
Infrared 860 nm 96 W 3080 g
HLDL2-1200×45IR-DF-W 2330 g
Main Specications
5
Cable length: 300 mm
Dimensional Diagrams (mm)
6
5 slots for M5 nuts
17. 5
26
18 26
9.5 43
6
8.5
42
A (Emitting surface)
SMR-03V-B
or
ELP-02V
B
(C)
62
6
8.5
19
42
2×2 slots for M3 nuts
(For installation, same on opposite side)
18 26
9.5 43
6
8.5
2×4-M4, depth 8
42
A (Emitting surface)
B
(C)
62
6
8.5
Diffusion Plate
SMR-03V-B
or
ELP-02V
5 slots for M5 nuts
45 (Emitting surface)45 (Emitting surface)
Diffusion Plate
45 (Emitting surface)45 (Emitting surface)
2×1 slots for M3 nuts 2×4-M4, depth 8
(For installation, same on opposite side)
(For installation)
(For installation, same on opposite side)
(For installation, same on opposite side)
(For installation)
HLDL2-n × 45 -DF-N (n=150
- 1200) ( =RD, SW, IR)
(n=150
- 1200) ( =RD, SW, IR)
HLDL2-n × 45 -DF-W