CCS LN-60/200SW2-HK-STK Manual

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LN-60/200SW2-HK-STK
Instruction Guide
Thank you for purchasing a CCS product. To ensure proper use of the product,
please read this instruction guide before use and keep it for your future reference.
Warning
Do not disassemble or modify the product.
Doing so may result in re or electric shock.
DISASSEMBLY
PROHIBITED
LED light radiation may cause corneal or
retinal abnormalities if you look directly at
the light. To prevent harmful light exposure,
never look directly at the LED light.
MANDATORY
ACTIO NS
Do not touch the product with wet hands.
Doing so may result in electric shock.
DO NOT TOUCH
WITH WET HANDS
This product generates high temperatures. Do not
touch the product while it is turned on or immediately
after it is turned off, or burning may result. Provide
cooling with a fan or other ventilation if the product
is to be used in a closed space.
MANDATORY
ACTIO NS
Make sure that the product is free of moisture
or any liquid. Exposure to water may result in
re or electric shock.
DO NOT SUBJECT
TO MOISTURE
Connect or disconnect the light cable only after
turning off the power supply for the LED light.
Failure to do so may result in circuit damage,
re caused by a minute spark, or electric shock.
MANDATORY
ACTIO NS
If abnormal condition occurs such as fuming,
heat, smell, noise, or so on, stop using the product
immediately, and turn the power off. A fire or
electric shock may result if the product is kept used.
MANDATORY
ACTIO NS
Line Light
The following symbols in the instruction guide indicate and classify the precautions.
These symbols indicate prohibited actions. This symbol indicates required actions.
DO NOT TOUCH
WITH WET HANDS
PROHIBITED
MANDATORY
ACTIONS
DO NOT SUBJECT
TO MOISTURE
DISASSEMBLY
PROHIBITED
The following symbols are used in this instruction guide to indicate and classify
the relative importance of warnings and cautions.
Warning
Indicates that incorrect usage may
result in serious injury or death.
Caution
Indicates that incorrect usage may
result in injury or property damage.
This product has been designed with full consideration of safety. Incorrect usage of the
product may result in re, electric shock, or other serious damages. Please ensure to
follow the conditions below.
Important Information for Equipment Safety - Read Before Use -
2
Caution
Do not use user-made cables. Doing so may
cause product failure. Use the CCS extension
cable if it is necessary to extend the distance
between the light and the power supply.
PROHIBITED
Use a standard Extension Cable that is
manufactured by CCS. However, if the cable is too
long, the light intensity will decrease due to the DC
resistance of the cable.
MANDATORY
ACTIO NS
Be careful of static electricity. Damage to the
LED light may occur, if a person charged with
static electricity touches it. Keep the product
away from all items charged with static electricity.
PROHIBITED
Due to the structure of the product, leak
current may be produced as the result of AC
amplitude noise. This may cause the LEDs to
light incorrectly. Separate the product from
sources of noise.
MANDATORY
ACTIO NS
Do not drop the product or subject it to impact.
Doing so may cause the product to malfunction.
PROHIBITED
The following tag is attached to the cable on the LED Light. The color of the label indicates the
luminescence color of the Light. The back of the tag there is a name label that gives the model
number, power consumption, and serial number. Be sure to check the contents before using the
product and handle the label with care. If the label is missing or damaged and the contents cannot
be checked, please contact CCS Inc.
Conrming Product Information
3
Tag example
Back
Front
LN-200SW2-HK-STK
0123 45-012345
xxV/xxW
MADE IN JAPAN
Please install the product to locations with following conditions.
Incorrect installation location may cause product failure.
In a stable location with minimal vibration.
Well-ventilated places with minimal dust.
Places that are not subject to sudden temperature
changes.
Places free from any water, oil, liquid, chemical, or steam.
Places free from corrosive or combustible gas.
Places away from water faucets, boilers, humidiers,
air conditioners, heaters, or stoves.
Do not use the product in the following situations.
Under conditions or in an environment not described in this Instruction Guide.
In nuclear energy control systems, railroad systems, aviation systems, vehicles, combustion equipment,
medical equipment, amusement machines, or safety equipment.
In applications involving serious risk to life or property, particularly applications demanding a high level of safety.
This product is an LED light used for machine vision and industrial inspection. Do not use the
product for other applications, and be sure to follow the instructions below.
Introduction
1
Caution
Due to the structure of this product, current leakage may occur if it is exposed to AC amplitude
noise. If the product is installed in a place close to a source of AC amplitude noise, be sure
to insulate the product from the noise source. Failure to do so may cause the LED light to
malfunction due to the effect of the current leakage.
The line light condensing range can be adjusted by changing the distance between the cylindrical
lens and the light source inside the body. The distance between the lens and the light source may
be changed by sliding the body.
Adjusting the Line Light Condensing Range
3
When the correct line light condensing range is achieved, tighten the screws to x the body in position.
82mm
97mm
2Slide the body to adjust the distance between the lens and the light source.
Use the accessory hexagon wrench to loosen the screws.
1
* Shipment state
Fixed screws
Fixed screws
Cylindrical lens
The adjustable range is 15mm.
Hexagon wrench
(accessories)
* Tightening torque: 0.4 to 0.6N.m
Wire Connection
4
1
2
3
Make sure that the power supply for the LED light is turned off.
*Read the Instruction Guide of the power supply for the LED light before use.
Refer to the illustration below and connect the light cable to the power supply output connector.
Connect power cord to wall socket.
Product
- Connection conguration -
Light cable
Wall socket side
Output connector for light
Power supply for LED light rear view
Insert the plug
all the way into
the connector.
Camera
Operating Instructions
5
Preparation to Capture Images
1
2
3
Turn on the power supply for the LED light.
Focus the imaging device, such as a camera, onto the inspection object.
Adjust light range, light angle, and radiant quantity to optimize images.
*When using white LED lights with color image processing equipment, readjust the white balance
for the camera approximately 60 minutes after turning on the power.
Adjust the line light
condensing range
Use the power supply for the LED light to
adjust the radiant quantity.
*Read the Instruction Guide of the power
supply for the LED light before use.
Inspection object
Adjust the light range
and light angle.
Focus on the object.
- Imaging example -
Power supply for
LED light front view
LED lights generate heat that decreases radiant quantity and speeds degeneration. Follow the
instructions below in order to suppress the heat of LED lights and prevent decreases radiant
quantity and speeds degeneration.
Use the light with the light level turned as low as possible.
Only turn light on during imaging.
Installing a fan or providing air ow for heat dissipation.
Efcient Use of LED Lights

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EXCEPT FOR THE EXPRESS WARR ANTIES STATED IN THIS DOCUMENT, CCS MAKES NO ADDITIONAL WARRANTIES,
EXPRESS, IMPLIED, OR STATUTORY, AS TO ANY MATTER WHATSOEVER. IN PARTICULAR, ANY AND ALL WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED.
EXCEPT AS EXPRESSLY SET FORTH HEREIN, CCS MAKES NO WARRANTIES WITH RESPECT TO THE PRODUCTS.
WARRANTY PERIOD: TWO YEARS (ONE YEAR FOR RADIANT QUANTITY), STARTING FROM CCS Inc. SHIPPING DATE.
CCS Inc. WILL REPAIR OR REPLACE THE PRODUCT FREE OF CHARGE IF IT SHOULD FAIL TO FUNCTION OR IF THE RADIANT
QUANTITY OF THE PRODUCT SHOULD DROP TO 50% OR LESS OF ITS INITIAL RADIANT QUANTITY WITHIN THE SPECIFIED
WARR ANTY PERIOD. IF EITHER OF THESE CONDITIONS OCCURS, PLEASE TAKE THE PRODUCT TO YOUR CCS SALES
REPRESENTATIVE.
WARRANTY TERMS
1 CCS Inc. WILL REPAIR OR REPLACE THE PRODUCT FREE OF CHARGE IF IT SHOULD FAIL TO FUNCTION UNDER USE ON
OUR SPECIFIED CONDITION IN ACCORDANCE WITH THE INSTRUCTION GUIDE AND OTHER WRITTEN CAUTIONS DURING THE
INDICATED WARRANTY PERIOD OF TWO YEARS.
2 CCS Inc. WILL REPAIR OR REPLACE THE PRODUCT FREE OF CHARGE IF ITS RADIANT QUANTIT Y SHOULD DROP TO 50% OR
LESS OF ITS INITIAL RADIANT QUANTITY UNDER USE ON OUR SPECIFIED CONDITION IN ACCORDANCE WITH THE
INSTRUCTION GUIDE AND OTHER WRITTEN CAUTIONS DURING THE INDICATED WARR ANTY PERIOD OF ONE YEAR.
3 CCS Inc. WILL CHARGE A REPAIR FEE UNDER THE FOLLOWING CONDITIONS:
1) IF THE PRODUCT HAS BEEN SUBJECTED TO MISUSE, UNAUTHORIZED REPAIRS, OR MODIFICATION FROM ITS ORIGINAL DESIGN.
2) IF THE PRODUCT HAS BEEN DAMAGED FROM IMPACTS DUE TO INAPPROPRIATE HANDLING.
3) IF DAMAGE TO THE PRODUCT RESULTS FROM EXTERNAL CAUSES INCLUDING ACCIDENTS, FIRE, POLLUTION, RIOTS,
COMMUNICATION FAILURES, EARTHQUAKES, THUNDERSTORMS, WIND AND FLOOD DAMAGE, OR ANY OTHER ACT OF
PROVIDENCE, OR FROM ANY EXTRAORDINARY CONDITIONS SUCH AS ELECTRICAL SURGES, WATER LEAKAGE, CONDENSATION,
OR THE USE OF CHEMICALS.
4) IF THE DAMAGE RESULTS FROM CONNECTION TO ANY POWER SUPPLY OR TO ANY EQUIPMENT WHICH CCS Inc. DOES NOT
MANUFACTURE OR DOES NOT SPECIFY FOR USE.
4 CCS ASSUMES NO LIABILITY FOR ANY PURCHASER’S SECONDARY DAMAGE (DAMAGE OF EQUIPMENT, LOSS OF OPPORTUNITIES,
LOSS OF PROFITS, ETC.) OR ANY OTHER DAMAGE RESULTING FROM A FAILURE OF OUR PRODUCT.
THIS WARR ANTY INFORMATION PROVIDES THE SCOPE OF CCS'S PRODUCT WARRANTY WITHIN THE SPECIFIED PERIOD, AND DOES
NOT INDICATE OR IMPLY ANY FURTHER GUAR ANTEE BEYOND THE WARR ANTY TERMS.
CONTACT CCS FOR INQUIRIES OR INFORMATION ON REPAIRS TO THE PRODUCT AFTER THE EXPIRATION OF THE WARRANTY.
NOTE: THE RADIANT QUANTITY REFERS TO THE WATTAGE OF PHYSICAL ENERGY RADIATED FROM A LED. IT REFERS TO THE
RADIATION LUMINOSITY OF THE LED MEASURED UNDER CONDITIONS SPECIFIED BY CCS OR THE RADIATION ILLUMINATION
OF THE LED UNDER SPECIFIED IRRADIATION CONDITIONS. CCS SPECIFIES THE RADIANT QUANTITY FOR EACH LED
LIGHT BECAUSE THE MEASUREMENT AND IRRADIATION CONDITIONS VARY FROM THE FORM, THE APPLICATION AND THE
IRRADIATION WAVELENGTH.
Warranty Information
Copyright© 2016 CCS Inc. All Rights Reserved.
Descriptions in this instruction guide are based on information available as of June 2016. KZ05065-T001-001
Ask any product queries to the following address or to your nearest CCS representative.
Shimodachiuri-agaru, Karasuma-dori, Kamigyo-ku,Kyoto 602-8011 Japan
E-mail : [e-mail] : [phone] Fax : [phone]
Headquarters
Use our website to nd your nearest CCS representative. http://www.ccs-grp.com/mvad/
Contents of this Instruction Guide may be changed without prior notice.
Illustrations used in this Instruction Guide may differ from actual products.
CCS maintains the copyright on this Instruction Guide. Unauthorized transfer or reproduction is strictly prohibited.
Instruction Guide and Dimensional Diagrams in PDF or CAD can be downloaded from the CCS website. http://www.ccs-grp.com/
LN-60SW2-HK-STK
LN-200SW2-HK-STK
Model LN-60SW2-HK-STK LN-200SW2-HK-STK
Input voltage 24V DC (21.6 to 24V)
Power consumption 6.1W max. 22W max.
LED color White
Wavelength
characteristics
(reference)
Spectral distribution
Absolute energy
Wavelength (nm)
1.2
1
0.8
0.6
0.4
0.2
0
760720680640600560520480440400
Cooling method Natural air cooling
Operating environment
(indoors only) Temperature: 0 to 40°C, Humidity: 20 to 85%RH (with no condensation)
Storage Environment Temperature: -20 to 60°C, Humidity: 20 to 85%RH (with no condensation)
Cable 2-conductor cabtyre 300mm (+35mm,-0mm)
Connector SMR-03V-B (mfd. by JST)
Polarity, signal 1: Anode (+) brown, 2: NC, 3: Cathode (-) blue
Case Aluminum alloy Black, acrylic transparency
Weight 250g max. 750g max.
Select the power supply from following power supplies or an equivalent matched to the usage.
Read the Instruction Guide of the power supply for the LED light before use.
Power supply Rated output voltage Output electric power
PSB-3024VB 24V 30W
PSB Series Analog Power Supply (Constant voltage control)
The analog power supply providing stepless intensity control through variable voltage control.
It is ideal for line camera or continuous use with cameras having a shutter speed of 1/4000 or faster.
Power supply Rated output voltage Output electric power PWM
PD2-3024-500 24V 28W Approximately 500kHz
- A Note about Using a Digital Power Supply -
Because digital power supplies use pulse-width modulation (PWM), the line camera scan rate and
the operation of the PWM cycle may cause the image to icker. Check the line camera scan rate
and PWM cycle before selecting the power supply. A digital power supply can be specially ordered
that has a short PWM cycle to reduce icker. Please contact CCS Inc. for further information.
Power Supply
6
Dimensional Diagrams (mm)
8
Main Specications7
2x2-M3x0.5 tapped depth 6
2x2-M2x0.4 tapped depth 4
2-M4 tapped depth 8
24.2
40
25.5
82 to 97
2.5 65
70
45.5
7
15 40
2.5 2.5
60
15
24.5
2x2-M3x0.5 tapped depth 6
2x2-M2x0.4 tapped depth 4
2-M4 tapped depth 8
210
205
45.5
2.5
25.5
82 to 97
12.25
205
200
24.5
1547.5
2.5
2.5
24.2
12045
Environmental Regulation9
Usage deadline for environmental protection
The number used in this logo is based on “Management Methods for Restricting Hazardous Substances Used in
Electric and Electronic Products” and related regulations from People’s Republic of China. It shows the product
usage duration in years for environmental protection. After nishing a product usage, the product needs to be re-
used or discarded appropriately following local law and regulations, complying with safety and usage caution.
Usage Deadline
for Environmental
Protection
Product name
Names and contents of hazardous substances
Lead
(Pb)
Mercury
(Hg)
Cadmium
(Cd)
Hexavalent
chromium (Cr(VI)) PBB PBDE
LED Lights
(This table is made in compliance with SJ/T11364 regulations.)
: Indicates that this toxic or hazardous substances contained in all the homogeneous materials for this part,
according to GB/T26572 is within the limit requirement.
: Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part, according
to GB/T26572, is over the limit requirement.
*Lead and cadmium are excluded in EU RoHS.
Names and contents of hazardous substances
China RoHS Directive
China RoHS Directive is formally known as "Management Methods for Restricting Hazardous Substances Used
in Electric and Electronic Products", which was implemented on July 1, 2016 in China. Same as EU RoHS
Directive, this regulation restricts the usage of six substances such as lead, mercury, cadmium, hexavalent
chromium, polybrominated biphenyl (PBB), and polybrominated diphenyl ether (PBDE). This regulation requires
electronic information products which are manufactured or imported, and sold in China, to clearly disclose
contents of the 6 restricted substances listed below.
环保
使用期限 产品
有害物质的名称及含量
铅
(Pb)
汞
(Hg)
镉
(Cd)
六价铬
( C r( VI))
多溴联苯
(PBB)
多溴二苯醚
(PBDE)
LED 照明
( 本表格依据 SJ/T11364 的规定编制。)
：表示该有毒有害物质在该部件所有均质材料中的含量均在 GB/T26572 标准规定的限量要求以下。
：表示该有毒有害物质至少在该部件的某一均质材料中的含量超出 GB/T26572 标准规定的限量要求。
( 注 ) 铅和镉中的“×”，因欧洲 RoHS 没限定，故用“○”表示。
产品中有害物质的名称及含量
环保使用期限
此标志的数字是根据中华人民共和国电器电子产品有害物质限制使用管理办法以及有关标准等，表示该产品的环保使用期限的年
数。
遵守产品的安全和使用上的注意，在产品使用后采取适当的方法根据各地法律，规定，回收再利用或进行废弃处理。
*Standards for "RoHS Directive-Compliant Products"
Lead Mercury Cadmium Hexavalent chromium PBB PBDE
1000ppm max. 1000ppm max. 100ppm max. 1000ppm max. 1000ppm max. 1000ppm max.
(Items that are exempted in the RoHS Directive are excluded from these standards.)
The RoHS Directive is short for the "restriction of use of certain hazardous substances in electrical and electronic
equipment." As a directive, it restricts the use of specic hazardous substances for new electrical and electronic
equipment marketed in the EU on or after July 1, 2006, and restricts the use of six substances, which are (1) lead,
(2) mercury, (3) cadmium, (4) hexavalent chromium, (5) polybrominated biphenyl (PBB), and (6) polybrominated
diphenyl ether (PBDE).
EU RoHS Directive