Ceetec SP 250 User manual

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Users guide
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Ceetec®SP 250

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INDHOLDSFORTEGNELSE
1. Introduction................................................................................................................... 4
2. Safety Instructions......................................................................................................5
2.1 Use of machine........................................................................................................... 5
2.2 Clothing........................................................................................................................ 5
2.3 Personal protective equipment ................................................................................ 5
2.4 Fluids............................................................................................................................ 5
2.4.1 Water based wood protection ..........................................................................................................6
2.4.2 Oil based paint................................................................................................................................. 6
2.5 Room temperature..................................................................................................... 6
2.6 Ventilation.................................................................................................................... 6
2.7 Risks during use......................................................................................................... 6
2.8 Moving the machine................................................................................................... 6
3. Technical data..............................................................................................................7
4. Preparing the machine for use................................................................................8
4.1 Generally...................................................................................................................... 8
4.2 Emergency stop.......................................................................................................... 8
4.3 Stop .............................................................................................................................. 8
5. Adjusting the machine............................................................................................... 9
5.1 Overall.......................................................................................................................... 9
5.2 Back pressure roller................................................................................................... 9
5.3 Feeding with items..................................................................................................... 9
5.4 Nozzles ........................................................................................................................ 9
5.5 Brushes and screen/shield....................................................................................... 9
5.6 Forward drive............................................................................................................ 10
5.7 Test run and flow rate.............................................................................................. 10
5.8 Opening the lid.......................................................................................................... 11
6. Cleaning....................................................................................................................... 12
6.1 After use of water based products......................................................................... 12
6.1.1 All loose parts................................................................................................................................ 12
6.1.2 The machine................................................................................................................................... 12
6.2 After use of oil based products.............................................................................. 13
6.2.1 All loose parts................................................................................................................................ 13
6.2.2 The machine................................................................................................................................... 13
6.3 Thorough cleaning of the machine before re-use or colour shift......................... 15
7. Maintenance................................................................................................................ 16
7.1 V-belts, chains and toothed belts.......................................................................... 16
7.2 Forward drive toothed belt (pos. 9011-20526).................................................... 16
7.3 Chain to horizontal brushes (pos. 9016-20101).................................................. 16
7.4 Resetting the brush arms........................................................................................ 16
7.5 Pumps (Pos. 9011-20720)...................................................................................... 16

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8. Replacing spare parts.............................................................................................. 17
9. Trouble shooting ....................................................................................................... 18
10. Spare part list............................................................................................................. 19
11. Production address .................................................................................................. 27

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1. Introduction
The Ceetec SP 250 is built to treat wood with water and oil based wood protection products. It is suitable
for rough, planed and shaped wood. The machine is specially designed for the treatment of wood
material with a length of min. 300 mm, a height of max. 10 mm and a width of 250 mm max.
These wood materials are often named as shingles
Key factors of the Ceetec SP 250 are easy and safety of operation and maintenance.
The lids are hinged and the machine stops when a lid is opened. When the side panel, housing the
controls and lower protection caps are removed, it is easy to access the transmissions.
The machine is on rubber wheels, which is making it easy to move around.
Item numbers in brackets, in the following, refer either to accompanying pictures or to pictures located
on the final pages of this manual.

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2. Safety Instructions
Important:
The following safety instructions must be adhered to for reasons of personal safety.
All users must be familiar with these user instructions. Read thoroughly before use to
know the machine functions entirely.
2.1 Use of machine
The machine is only to be used for treating wood with water and oil based wood protection products. The
machine is not intended as washing- or cleaning machine, using chemicals for degreasing, removal of
paint etc
Do not use the machine with particular dangerous, unhealthy or flammable liquids.
Do always comply with the instructions given in the supplier directions of the used substances.
Misuse may lead to strangling, unconsciousness, brain damage, fire or explosion followed by combustion
etc.
The machine is not constructed to be used in ATEX zone classified areas, and must NOT be used in zone
classified surroundings.
2.2 Clothing
Avoid loose fitting clothing and loose, dangling hair when operating the machine.
2.3 Personal protective equipment
Use rubber gloves and eye protection when adjusting and cleaning the machine.
The operator that receives treated items from the machine must wear rubber gloves.
Choice of protective equipment should follow the recommendations from the supplier directions of the
used paint.
2.4 Fluids
The used fluids – paints or cleaning products – must have a flash point at min. 10° C. above the
surrounding temperature. Do not use liquids with a flash point lower than 40° C due to the risk of fire.
Attention:
Use eye protectors and gloves when operating the machine. By accidents the operator is to act according
to the supplier directions of the used paint.
It is therefore important that this product information is available and is known and scrutinized!

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2.4.1 Water based wood protection
E.g.: Tintex Tinova VX, Ready V40, produced by Akzo Nobel. Gori 11, Gori 356, Gori 410, Gori 411, Gori
413, Gori 417, Gori 892, Gori 894 all produced by Dyrup A/S.
2.4.2 Oil based paint
E.g.: Gori 22 wood primer, Gori 44 wood protection, Gori 88 semi-/full coverage wood protection, Gori
wood oil, Gori outdoor wood treatment, Gori 400, Gori 541, all produced by Dyrup A/S.
Fluids with a flash point lower than 40° C may not be used due to the risk of fire.
2.5 Room temperature
When using oil-based products, room temperature must not exceed 29° C, and it must stay minimum 10°
C below the flashpoint of the used fluids/paints due to the risk of fire.
Note: Oil based products do not bind optimally when applied at a room temperature exceeding 25° C.
2.6 Ventilation
The machine should only be used in well-ventilated rooms or outdoors if convenient. Moreover attention
about ventilation should be paid to the supplier recommendations of the used paints/fluids.
Treated items should be placed for drying in a ventilated place to avoid any obnoxious effects from the
solvents.
2.7 Risks during use
Keep hands, etc., away from the machine inlet when the machine is running to avoid the risk of crushing.
Likewise hands etc. should be kept away from the outlet, also here is there a risk of crushing.
2.8 Moving the machine
The machine can be moved around on the mounted rubber-wheels or by forklift. Before moving the
machine it must be checked that all fluids are drained off.
When moving by forklift: Be aware that the forklift lifts under the contrived lifting marks.
When moving manually: Be aware that all needless gear has been taken out of the machine, and the
machine is in god balance. Never try moving the machine manually on hilly ground.

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3. Technical data
Type:
SP 250
Dimension:
Height: ca. 1.090 mm
Length: ca. 1.700 mm
Width: ca. 800 mm
Product number:
9016-20000
Motors, power connection
Effect, motor
Effect, pump
3x400 V + J - IP class: 54
0.55 kW
0.37 kW
Forward drive speed:
Approx. 16-42 m/min
Pump:
Approx. 20-25 L/min
Weight:
Approx. 200kg
Max. item dimensions:
Width: 250mm x Height: 10mm.
Min. item length:
300mm

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4. Preparing the machine for use
4.1 Generally
Place the machine on a flat, firm surface. Lower the four support legs so that the machine stands stable.
The control panel can during transport have been placed under the machine to protect it from impact.
The control panel is mounted on the side of the machine before it is taking into use, using 4 screws.
Screw the adapter for the filter bag (item 9011-20519) onto the outlet pipe and hang the filter bag (item
9011-20517) on it. Put the bucket with paint/fluid underneath the filter bag. Remember to stir the fluid.
Place the suction and excess pressure hose (items 9011-20587 and 90-20585) in the bucket.
Connect the machine to the power source as prescribed.
The machine is attached to the power station following the local regulations. If it turns out to be
necessary changing the plug, the directions from the supplier must be followed. This job is only to be
done by a competent electrical specialist.
4.2 Emergency stop
Normally a person on each end operates the machine.
It is possible to operate with only 1 person. If that is the case, insert only max. 10 shingles, before
emptying the tray, which is installed at the machines end.
Activating the emergency stops, which are placed by the operator on both ends, can stop the machine.
When an emergency stop is activated the forward drive is stopped.
The pump continues pumping.
After activating the emergency stop, the machine can only be restarted by unlocking the emergency
stop and activating the start button again.
NB: Before starting the machine again be sure that the incident has come to an end, and that the reason
for activating the emergency stop is known.
4.3 Stop
During normal use the buttons ”Pump and ”Forward drive” put in stop position stops the machine.
When the machine is stopped, in order to be moved, repaired e.g. the main switch on the control panel
must be turned to position “0”. (Power is off.)

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5. Adjusting the machine
Before any adjustment of the machine, the main switch on the control panel must be in position
"O". (The machine is disconnected from all power.)
During the work, the operator must use rubber gloves and eye protection. Check also product
sheet / safety data sheets for claims for other protective equipment.
5.1 Overall
Open the lid on the machine.
Set the nozzles, back pressure roller and brushes to the outer position. Feed the item into the machine.
NB: The machines forward drive can not be activated, as long as the lid is open.
5.2 Back pressure roller
The back pressure rollers prevent the lower horizontal brushes lifting thin items, likewise they ensure
that the item is lead forward in the machine, and not ”drifting” on the forward drive rollers. Adjust the
rollers by loosening the wing screws and moving them towards the item. When the machine is empty of
items, the back pressure rollers and the forward drive rollers shall be just above each other, but with out
touching.
5.3 Feeding with items
As previously described the machine is specially designed for the treatment of the wedge-shaped
shingles with the previous mentioned maximum and minimum dimensions. The items are always
brought into the machine with the thin end first. If this is not respected, there is a risk that the
backpressure rollers will prevent the items to run through the machine. This will lead to an accumulation
of items in the machine, with the risk of operation stop.
5.4 Nozzles
Place the nozzles (item 9011-20645) approx. 20 mm from the item. Advantageously the nozzles can be
placed, so they will point forward. This means that the item also gets treated at the end.
5.5 Brushes and screen/shield
Rotating brushes apply fluids evenly and brush off excess fluid.
The brushes are identical and made from organic horsehair.
The brushes are mounted and removed by screwing off a single star handle.
The brushes can be set tightly or loosely against the item, depending on treatment and the shape of the
item.
Adjust the horizontal brushes by putting the included pole into the square pipe on the brushes module.
The screen will stop spray coming from the brushes and dripping on to the finished surface. It must
therefore always be in placed before starting the machine.
Adjust the screens so that there is approx. 10 mm gap between the item and the front edge.

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5.6 Forward drive
The forward drive propels the item through the machine. The backpressure rollers ensures that the item
don’t ”drift” on the 4 forward drive rollers. The pressure on the backpressure rollers is spring-loaded. The
height on these rollers can be adjusted by loosen the star handle and moove the backpressure roller
and the frame up or down.
5.7 Test run and flow rate
1. Pull the item out.
Close the lid.
Check that the bucket containing wood protection is underneath the outlet pipe, and that the suction and
excess pressure hose are placed in the bucket. Close the lid on forward drive and brushes.
Position the main switch on the control panel to "I" (power is connected). Activate the button "PUMP"
and the pumps will begin to pump. Spraying may occur.
Ensure that all valves (pos. 9011-20593) are closed. Adjust the nozzles to the desired position. Adjust
the fluid amount using the nozzle valves.
Be aware of not to apply to much wood treatment, as this can lead to dripping finished items and/or
”runners” on the items.
Always open the upper nozzle first. The machine can treat 1 or 2 sides of the item at the same time.
Only open fluid nozzles for those sides that are to be treated.
2. Activate the "FORWARD DRIVE" button and adjust the forward drive to the desired speed. The flow
rate can be varied steplessly, and be regulated by turning the spindle using the handle.
Turning clockwise: Slower speed
Turning anti-clockwise: Faster speed
3. Activate the button ”Børster/Brushes” and adjust the brush pressure as previously described.
Feed the item into the inlet and check that the forward drive is running evenly.
If forward drive is not running evenly, adjust the back pressure roller.
The item can stop moving if it hits nozzles or brushes. In that case they should be re-adjusted.
Test drive with the same item 2-3 times. This ensures that the brushes get wetted. Then make a test
drive with a new item. If the result is fine, production can start. The items should be controlled regularly,
to ensure a satisfying result.