Central Machinery 60564 Assembly instructions

Page 2 For technical questions, please call 1-800-444-3353. Item 60564
SAFETY OPERATION MAINTENANCESETUP
Table of Contents
Safety ......................................................... 2
Specifications ............................................. 5
Setup .......................................................... 6
Operation................................................... 14
Maintenance.............................................. 20
Parts Lists and Diagrams .......................... 22
Warranty .................................................... 27
WARNING SYMBOLS AND DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury or death.
Indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Addresses practices not related to personal injury.
IMPORTANT SAFETY INFORMATION
General Tool Safety Warnings
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning it on.
3. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite accidents.
4. DON’T USE IN DANGEROUS ENVIRONMENT.
Don’t use power tools in damp or wet locations,
or expose them to rain. Keep work area well lighted.
5. KEEP CHILDREN AWAY. All visitors should
be kept safe distance from work area.
6. MAKE WORKSHOP KID PROOF with padlocks,
master switches, or by removing starter keys.
7. DON’T FORCE TOOL. It will do the job better
and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Don’t force tool or attachment
to do a job for which it was not designed.

Page 3For technical questions, please call 1-800-444-3353.Item 60564
SAFETYOPERATIONMAINTENANCE SETUP
Table A: RECOMMENDED MINIMUM WIRE GAUGE
FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
EXTENSION CORD
LENGTH
25′ 50′ 100′ 150′
0 – 6 18 16 16 14
6.1 – 10 18 16 14 12
10.1 – 12 16 16 14 12
12.1 – 16 14 12 Do not use.
9. USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using
an extension cord, be sure to use one heavy
enough to carry the current your product will
draw. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating.
Table A shows the correct size to use depending
on cord length and nameplate ampere rating.
If in doubt, use the next heavier gauge.
The smaller the gauge number, the heavier the cord.
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings, bracelets,
or other jewelry which may get caught in moving
parts. Nonslip footwear is recommended.
Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also use
face or dust mask if cutting operation is dusty.
Everyday eyeglasses only have impact resistant
lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to hold
work when practical. It’s safer than using your
hand and it frees both hands to operate tool.
13. DON’T OVERREACH. Keep proper
footing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for
lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing;
when changing accessories, such as
blades, bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure switch is in
off position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended
accessories. The use of improper accessories
may cause risk of injury to persons.
18. NEVER STAND ON TOOL. Serious injury
could occur if the tool is tipped or if the
cutting tool is unintentionally contacted.
19. CHECK DAMAGED PARTS. Before further use
of the tool, a guard or other part that is damaged
should be carefully checked to determine that
it will operate properly and perform its intended
function – check for alignment of moving parts,
binding of moving parts, breakage of parts,
mounting, and any other conditions that may
affect its operation. A guard or other part that is
damaged should be properly repaired or replaced.
20. NEVER LEAVE TOOL RUNNING
UNATTENDED. TURN POWER OFF.
Don’t leave tool until it comes to a complete stop.
Grounding Instructions
TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE
CONNECTION
READ AND FOLLOW THESE INSTRUCTIONS:
110-120 V~ Grounded Tools: Tools with Three Prong Plugs
1. In the event of a malfunction or breakdown,
grounding provides a path of least resistance for
electric current to reduce the risk of electric shock.
This tool is equipped with an electric cord having an
equipment-grounding conductor and a grounding
plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
2. Do not modify the plug provided – if it will
not fit the outlet, have the proper outlet
installed by a qualified electrician.
General Tool Safety Warnings (cont.)

Page 4 For technical questions, please call 1-800-444-3353. Item 60564
SAFETY OPERATION MAINTENANCESETUP
3. Improper connection of the equipment-grounding
conductor can result in a risk of electric shock.
The conductor with insulation having an outer
surface that is green with or without yellow
stripes is the equipment-grounding conductor.
If repair or replacement of the electric cord or
plug is necessary, do not connect the equipment-
grounding conductor to a live terminal.
4. Check with a qualified electrician or service
personnel if the grounding instructions are
not completely understood, or if in doubt as
to whether the tool is properly grounded.
5. Use only 3-wire extension cords that
have 3-prong grounding plugs and 3-pole
receptacles that accept the tool’s plug.
6. Repair or replace damaged or
worn cord immediately.
125 V~ 3-Prong Plug and Outlet
(for up to 125 V~ and up to 15 A)
Grounding
Pin
7. This tool is intended for use on a circuit that has
an outlet that looks like the one illustrated in
125 V~ 3-Prong Plug and Outlet. The tool has a
grounding plug
that looks like the plug illustrated in
125 V~ 3-Prong Plug and Outlet.
8. The outlet must be properly installed and grounded
in accordance with all codes and ordinances.
9. Do not use an adapter to connect
this tool to a different outlet.
Band Saw Safety Warnings
For Your Own Safety Read Instruction
Manual Before Operating Saw
1. Wear eye protection.
2. Do not remove jammed cutoff pieces
until blade has stopped.
3. Maintain proper adjustment of blade tension,
blade guides, and thrust bearings.
4. Adjust upper guide to just clear workpiece.
5. Hold workpiece firmly against table.
6. For safe operation, the upper blade guide, the
blade tension, and the thrust bearing must all
be properly adjusted before operation. Carefully
follow the ASSEMBLY instructions, and specifically
PHASE 8: Saw Blade Installation, for an
explanation of how to make the needed adjustments.
7. Use special care when unpacking or replacing
bandsaw blade. Blade can be under tension
and may suddenly uncoil. Wear ANSI-
approved safety glasses under a full face
shield and heavy-duty work gloves.
8. DO NOT OPERATE WITH ANY GUARD
DISABLED, DAMAGED, OR REMOVED. Moving
guards must move freely and close instantly.
9. The use of accessories or attachments not
recommended by the manufacturer may
result in a risk of injury to persons.
10. When servicing use only identical replacement parts.
11. Only use safety equipment that has been approved
by an appropriate standards agency. Unapproved
safety equipment may not provide adequate
protection. Eye protection must be ANSI-approved
and breathing protection must be NIOSH-approved
for the specific hazards in the work area.
12. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or medication.
A moment of inattention while operating power
tools may result in serious personal injury.
13. Industrial applications must follow OSHA guidelines.
14. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
15. Avoid unintentional starting.
Prepare to begin work before turning on the tool.
16. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure.
Grounding Instructions (cont.)

Page 5For technical questions, please call 1-800-444-3353.Item 60564
SAFETYOPERATIONMAINTENANCE SETUP
17. WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities, contains chemicals known [to the State
of California] to cause cancer, birth defects or
other reproductive harm. Some examples of these
chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or other
masonry products
• Arsenic and chromium from
chemically treated lumber
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety
equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
(California Health & Safety Code § 25249.5, et seq.)
18. WARNING: Handling the cord on this product will
expose you to lead, a chemical known to the State
of California to cause cancer, and birth defects or
other reproductive harm. Wash hands after handling.
(California Health & Safety Code § 25249.5, et seq.)
19. The warnings, precautions, and instructions
discussed in this instruction manual cannot
cover all possible conditions and situations
that may occur. It must be understood by the
operator that common sense and caution are
factors which cannot be built into this product,
but must be supplied by the operator.
Vibration Safety
This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent
physical injury, particularly to the hands, arms and shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an
extended period should first be examined by a
doctor and then have regular medical check-ups
to ensure medical problems are not being caused
or worsened from use. Pregnant women or
people who have impaired blood circulation to
the hand, past hand injuries, nervous system
disorders, diabetes, or Raynaud’s Disease should
not use this tool. If you feel any medical or
physical symptoms related to vibration (such as
tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers,
increasing the risk of vibration-related injury.
3. Use tools with the lowest vibration when there
is a choice between different processes.
4. Include vibration-free periods each day of work.
5. Grip tool as lightly as possible (while still keeping
safe control of it). Let the tool do the work.
6. To reduce vibration, maintain the tool as
explained in this manual. If any abnormal
vibration occurs, stop use immediately.
SAVE THESE INSTRUCTIONS.
Specifications
Electrical Rating 120V~ / 60Hz / 7.1A
Max. Cutting Width 14″
Max. Cutting Height 6″
Speeds (4) 568, 1080, 1582, and 2529 FPM
(Feet Per Minute)
Table Size 14″ x 14″
Table Tilt 0-45°
Blade Size 93-1/2″ L x 3/8″ W x 0.02″ T
Table Height From Floor 42-1/2″
Band Saw Safety Warnings (cont.)
4000909

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SAFETY OPERATION MAINTENANCESETUP
Setup - Before Use:
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual
including all text under subheadings therein before set up or use of this product.
Note: For additional information regarding the
parts listed in the following pages, refer to the
Assembly Diagram near the end of this manual.
Stand Assembly
Note: During this phase, finger tighten all Nuts to
allow adjustment and leveling. All connections in
this phase are made with one Carriage Bolt (55)
going through the connection from the outside then
being secured with a Washer (58) and Nut (60).
1. Fasten the Connecting Plate (5) to the top
end of the Motor Plate (7). The top end of the
Motor Plate has the shorter flange and the bottom
end has the longer flange. See Figure 1, right.
2. Fasten Supporting Plates (4) to the ends of the Base
Plate (6). Attach the Motor Plate (7) to the end of
the slots in the Base Plate. See Figure 2, right.
3. Fasten the Front Leg (2), the one with the cord to the
left side of the Plate assembly, inserting the carriage
bolts through the Front Leg’s bottom mounting
holes and into the mounting holes on the left of the
Supporting Plate. Then fasten the Rear Leg (3)
to the right side of the Supporting Plate. Then
fasten second Supporting Plate on the other sides
of the Front and Rear Legs. See Figure 3, right.
Figure 1
Motor Plate (7)
Connecting
Plate (5)
Figure 2Supporting
Plate (4)
Motor
Plate (7)
Base Plate (6)
Figure 3
Rear Leg (3)
Front Leg (2)
Supporting
Plate (4)
55 58 60

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SAFETYOPERATIONMAINTENANCE SETUP
Stand Assembly
(continued)
4. Set the Face Plate (1) onto the stand
assembly and fasten to the top SIDE
mounting holes on Front and Rear Legs.
NOTE: Be sure that the belt opening on the Face Plate
is positioned away from the switch. See Figure 4, right.
5. Slide the Inner Plate (9) under the opposite end
of the Face Plate and fasten together using the
TOP mounting holes. Then fasten to the top
middle holes on the Connecting Plate to the other
end of the Face Plate. See Figure 5, right.
6. Set the Fixed Plates (64) against each bottom
corner of the Front and Rear Legs, making sure the
mounting holes face downward. See Figure 6, right.
7. Use the Hex Bolts (53), Flat Washers (58) and
Nuts (60) to fasten the Feet (65-1), Pads (65)
and Fixed Plates together. See Figure 7, right.
8. Make sure Stand is level.
If level, tighten all hardware connections now.
Figure 4Face Plate (1)
Plate
Assembly
Figure 5
Face
Plate (1)
Inner
Plate (9)
Figure 6
Fixed
Plate
(64)
Figure 7
Hex Bolt (53)
Feet (65-1)
Pad (65)
Fixed Plate (64)
Flat
Washer
(58)
Nut (60)
65-1 64
58 60

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SAFETY OPERATION MAINTENANCESETUP
Bandsaw Body to
Stand Assembly
1. Orient the Saw Body with the Stand before lifting it.
The Pulley(s) need to align over the belt
cutout and the four bolt holes must line
up with the stand mounting slots.
2. With at least one assistant, lower the Bandsaw
Body down on the Stand’s Face Plate.
Make sure that the holes in the Body line up with
the slots in the stand and that the pulley lines
up over the belt cutout. See Figure 8, right.
3. Insert the four Bolts (91A) through one
Washer (93A) each and into the holes
in the Saw Body from the top.
4. Attach each Bolt using Washer, Lock Washer (92A),
and Nut (48A). Leave the hardware only finger tight.
5. Measure to verify that the saw body is properly
aligned to the stand. Make needed adjustments,
then wrench tighten the hardware.
Figure 8
Face
Plate (1)
Saw
Pulley
(103A)
Saw
Body
Belt Cutout
Motor to Stand Assembly
- Pulley Mounting
1. Remove the tape securing the Key (10-1) to the
shaft of the Motor (10). Set the Key aside.
2. The Key for this saw’s Motor shaft will need
to be offset by about 0.3″ from the end of the
shaft to allow the Set Screw (13) to function
properly. To assist in this, thread a M5 Nut (60)
all the way onto a M5 x 15 Pan Head Bolt (53)
for temporary use as a depth gauge.
3. Slide the Motor Pulley (12) over the end of the
Motor’s shaft, larger end first. Line up the Key
slots in both the Pulley and the Motor Shaft.
Slide the Key (10-1) into the slots. Align the end
of the Pulley, Key, and Shaft with one another.
See Figure 9, right. The Motor Pulley will
need to be held in this position for now.
4. Hold the Motor Pulley in place and insert the depth
gauge you made in step 2 into the Key slot, pushing
the key into position. The depth gauge can now be
disassembled and placed with the other hardware.
5. While holding the Motor Pulley in place, tighten
the Set Screw (13) in the side of the Pulley to
secure it to the shaft. See Figure 10, right.
The Pulley will no longer need to be held in place.
Motor
(10)
Figure 9
Motor
Shaft
Key (10-1)
Motor
Pulley
(12)
Set
Screw
(13)
Figure 10
Motor
Pulley
(12)
93A 92A 48A
91A
53 58 57 60

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SAFETYOPERATIONMAINTENANCE SETUP
Motor to Stand Assembly
- Motor Mounting
1. Have an assistant hold the Motor in place while it is
attached to the Motor Plate (7). Turn it so that the
mounting slots on the Motor face the Motor Plate.
2. There are two sets of slots on the Motor Plate.
Line the Motor Pulley up with the Saw
Pulley above it. See Figure 11, right.
3. Insert a Bolt (53) and Washer (58) through each slot
from one side, and secure the Motor to the Motor
Plate using the Bolt, Washer, Lock Washer (57),
and Nut (60). See Figure 12, right.
NOTE: Leave the Nuts snug, but do
not tighten them completely yet.
4. Remove the nylon cable tie that secured
the Power Cord (20) during shipment.
Saw
Pulley
(103A)
Motor
Pulley
(103)
Figure 11
Figure 12
Power
Cord
(20)
Motor Plate (7)

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SAFETY OPERATION MAINTENANCESETUP
Wiring Motor
TO PREVENT ELECTRIC SHOCK AND DEATH
FROM INCORRECT GROUNDING WIRE CONNECTION,
READ AND FOLLOW THESE INSTRUCTIONS:
1. After the power cord is unplugged, remove
the Screws (23) from above and below the
Power Switch (28) to release the Switch Plate (28-1).
NOTE: Slide the Power Switch up to access the
bottom Screw, if needed. See Figure 13, right.
2. Inside the stand, move the Switch Cover
slightly to the side to allow access.
3. Insert the motor cord through the hole in the side
of the Switch Cover (13A). See Figure 14, below.
4. The power cord wires are already connected at the
bottom connections (black “hot“ wire, white “neutral”
wire, and green ground wire). Connect the wires
from the Motor above the wires of the same color,
black with black, white with white, and green with
green. The green wire is attached to the screw
to the right of the Switch. See Figure 14, right.
WARNING! TO PREVENT ELECTRIC
SHOCK, FIRE AND DEATH:
It is critical that the GREEN ground wire
is attached to the terminal OUTSIDE the
switch box and that ONLY the GREEN
wire is attached outside the switch box.
The included terminals are designed to
reduce the risk of improper wiring;
DO NOT MODIFY, REPLACE OR FORCE
THE TERMINALS.
If you have any doubt about your ability to
connect the motor wires safely and securely,
have a certified electrician connect the wiring.
5. After the wiring is properly connected,
carefully hold the Switch Cover in place
and secure in place with the Screws.
Power
Switch
(28)
Screw
(23)
Figure 13
Switch
Plate
(28-1)
Figure 14
Black White
Green
Green
White
Black
Power
Cord
(20)

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SAFETYOPERATIONMAINTENANCE SETUP
Table
Assembly
1. Set the Table Bracket (45A) onto the saw body
as shown in Figure 15, right. Note that the Table
Stop bolt hole is on the side with the Pulleys.
The saw body has alignment pins pre-installed
to align the Table Bracket properly.
2. Secure the Table Bracket to the Saw Body using
Bolts (91A) and Lock Washers (92A).
Tighten securely in place.
3. Thread the Nut (48A) onto the Table Stop Bolt (47A).
Install the Table Stop Bolt into the
hole noted in Figure 15.
4. Attach the Bracket Post (55A) to the saw
body next to the Table Bracket. Secure
in place with two Hex Bolts and Flat
Washers, as shown in Figure 16, right.
NOTE: The hardware for this step is packaged
separately from the hardware bag.
5. Locate the Table Bracket. Note that there are two
Bolts (40-1A) extending out from the bottom of the
Trunnions (42A). Insert those two Bolts through
the holes in the Table Bracket and secure the Bolts
in place using Knobs (46A). See Figure 17, right.
Figure 15
Table Bracket (45A)
Table Stop
Bolt Hole
Figure 16
Bracket
Post (55A)
Figure 17
Knob (46A)
Trunnion
(42A)
Table
Bracket
(45A)
Bolt (40-1A)
47A 91A 92A 48A

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SAFETY OPERATION MAINTENANCESETUP
Pulley Cover Assembly
and Belt Installation
1. Set the Pulley Box (11) over the Top Pulley (63A)
and Saw Pulley (103A) with the door opening
to the outside. See Figure 18, right.
2. Insert a Pan Head Bolt (62) through a Washer (56)
and into each of the four holes at the bottom of
the Pulley Box. Secure the Bolts from underneath
using one Washer and Nut (61) each.
3. Secure the Pulley Cover Knob (63) to the
door using Bolt (54) and Washer (59) from
the other side. Do not overtighten.
4. Close the Pulley Box door temporarily to make
sure it closes completely and securely.
Figure 18 Pulley Box (11)
Top Pully
(63A)
Saw Pulley
(103A) Pulley
Box Door
Belt Installation
5. Slide the Motor up towards the top of its
rail to allow easy belt installation.
6. Using the chart above, choose which speed
you would like the blade to operate at initially.
Slide the Belt (102A) onto the desired
Motor Pulley (12) position. Then slide the
Belt up over the Saw Pulley (103A) in the
same position. See Figure 19, right.
7. To set Belt tension, have an assistant pull down on
the Motor and hold it in place to put tension on the
Belt. Then test the belt’s tension by gently pushing
in on it in between pulleys. If it only deflects about
1/2″ to 3/4″ from straight, then the belt is properly
tensioned at that motor position. While the assistant
holds the motor at that position, secure the motor in
place with the previously loosened Bolts and Nuts.
8. After tightening, verify that both
pulleys are still aligned.
1
2
3
4
1
2
3
4
3D
1D
Motor Pulley
(12)
Saw Pulley
(103A)
Figure 19
Pulley Speed Settings
Position 1 2 3 4
Output
FPM 568 1080 1582 2529
Note: The unnumbered innermost position
on the Saw Pulley should ONLY be
used to drive the Top Pulley (63A), and
should not be used to change speeds.
54
59 63
62
56
61

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SAFETYOPERATIONMAINTENANCE SETUP
Side Panel Installation
8. Insert the Screws (68) into the
Press Blocks (67) from the smooth side.
9. Attach the Press Blocks to the textured side
of the Side Panel (66) by screwing the Screws
into the mounting holes on the Side Panel.
Leave the Screws just loose enough to allow
the Press Blocks to turn. See Figure 20, right.
NOTE: Do not overtighten - use a screwdriver
when tightening.
10. Position the Press Blocks so that they
point towards the center of the Side Panel.
See Figure 20, right.
11. While holding the Side Panel by the two finger
holes, place it inside the side of the Stand as
shown in Figure 20, right. Rotate the Press Blocks
out and tighten the Screws to secure the Side
Panel in place. Repeat for the other Side Panel.
Figure 20
Side Panel
(66)
Press
Block
(67)
Upper Guide and Post Cover Assembly
1. Assemble the Upper Blade Guard (2A) to the
Bracket Post (5-1A) using the two Hex Head
Bolts (73A) and Flat Washers (74A).
2. Loosen Hex Bolt (3A) on the side of the Bracket
Post.
Slide the Upper Blade Guard up into the
Upper Covers and then the Bracket Post
onto the end of the Guide Post (4A). Align
the Bracket Post and tighten the Hex Bolt
to secure it. See Figure 21, right.
Figure 21 Upper Wheel
Guard (29A)
Upper Blade
Guard (2A)
Bracket
Post
(5-1A)
Hex
Bolt
(3A)
Guide
Post
(4A)
Pulley Cover Assembly and Belt Installation (continued)

Page 14 For technical questions, please call 1-800-444-3353. Item 60564
SAFETY OPERATION MAINTENANCESETUP
Operating Instructions
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
Tool Set Up
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool to its “OFF” position and unplug the tool from its
electrical outlet before assembling or making any adjustments to the tool.
TO PREVENT SERIOUS INJURY:
DO NOT OPERATE WITH ANY GUARD DISABLED, DAMAGED, OR REMOVED.
Saw Blade Installation
1. Fully open the Upper Wheel Guard (29A)
and the Lower Wheel Guard (69A).
2. Remove the Spring Pin (37-1A), Table Insert
(37A) and Table Pin (38A). See Figure 22, right.
3. Turn the Blade Adjusting Knob
(14A) counterclockwise 5-10 full
turns. See Figure 23, right.
4. With both hands, hold the Saw Blade with its teeth
pointing downward and away from your body.
Then insert one side of the Saw Blade (36A)
back side first and through the slot in the
Table (39A). See Figure 24, right.
Blade Adjusting
Knob (14A)
Figure 22 Spring Pin (37-1A)
Table Insert (37A)
Table
Pin
(38A)
Figure 23
Figure 24
Table
(39A)
Saw
Blade
(36A)

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SAFETYOPERATIONMAINTENANCE SETUP
5. Position the Saw Blade (36A) through the upper
Blade Guides (11A) and over the Upper Wheel
(24A).
See Figure 25, right.
6. Place the Saw Blade on the
Lower Wheel (67A) and through the lower
Blade Guides (11-1A). See Figure 25, right.
7. Replace the Table Insert and Table Pin.
8. Place the Blade Guard (70A) onto the two Studs
and over the Saw Blade. See Figure 25, right.
WARNING! Replace both Blade Guards (69A and
29A)
and secure them in place BEFORE
operation to prevent serious injury.
Blade
Guide
(11A)
Saw
Blade
(36A)
Figure 25
Blade
Guide
(11-1A)
Upper
Wheel
(24A)
Lower
Wheel
(67A)
Blade
Guard
(70A)
Dust Chute Setup (Optional)
If you wish to attach a dust collector to this
Bandsaw, attach the Dust Chute (94A) to
the Lower Wheel Guard (69A) using the
Screws (95A). See Figure 26, right.
Figure 26
Dust Chute (94A)
Lower Wheel Guard (69A)
Saw Blade Tensioning and Tracking
1. The Saw Blade tension is adjusted using
the Blade Adjusting Knob on the back of
the Inner Wheel Guard (28A). Turn the
Knob clockwise to increase tension and
counterclockwise to decrease tension.
Note: Too much tension is a common
cause of Saw Blade breakage and other
unsatisfactory performance. Relieve the
tension when the Bandsaw is not in use.
2. Adjust Upper and Lower Blade Guides so that they
do not contact the blade during tracking adjustment.
3. Loosen the nut on the shaft of the
Blade Tracking Knob (18A).
Inner Wheel
Guard (28A)
Figure 27
Blade Adjusting
Knob (14A)
Blade Tracking
Knob (18A)

Page 16 For technical questions, please call 1-800-444-3353. Item 60564
SAFETY OPERATION MAINTENANCESETUP
Saw Blade Tensioning and Tracking (continued)
4. WARNING! To prevent serious injury; adjust
blade tracking only with the Bandsaw off and
power cord unplugged.
Slowly turn the Upper and Lower Wheels clockwise
by gloved hand and watch the Saw Blade to see
whether it travels in the center of the Upper Wheel
or not. If not, adjust the tracking as follows:
• If the Saw Blade begins to creep toward the
front edge of the Upper Wheel, turn the Blade
Tracking Knob clockwise 1/4 turn to draw the
Saw Blade toward the back of the Upper Wheel.
• If the Saw Blade begins to creep toward
the back edge of the Upper Wheel, turn
the Blade Tracking Knob counterclockwise
1/4 turn to draw the Saw Blade toward
the front of the Upper Wheel.
5. If any tracking adjustments were made, repeat
the previous until the Blade stays centered on
the Upper Wheel for at least 5 turns or so.
6. Tighten the nut on the shaft of the
Blade Tracking Knob after adjustment,
locking the tracking in place.
Guide and Bearing Adjustment
1. WARNING! Only adjust guides and bearings after
blade tension and tracking is properly adjusted.
2. Loosen hex bolt on the Bracket Post (5-1A)
and make sure that the Bracket Post
is aligned with the Saw Blade.
3. Loosen the Knob Screw (56-1A) on the side
of the Bracket Post and adjust the upper
Blade Guides’ (11A) position so that they line
up with the flat portion of the Saw Blade without
reaching the cutting edge. See Figure 28, right.
Tighten the Knob Screw after adjustment.
4. Loosen the two Hex Bolts (10A) and move the upper
Blade Guides as close as possible to the side of the
Saw Blade without touching it. Tighten the Hex Bolts.
5. Loosen the two Angle Knobs (46A) under
the Table and pivot the Table forward as far
as possible. See Figure 30, on page 17.
6. Loosen the two Bolts (53A) on the
Bracket Post (55A) and adjust the lower
Blade Guides’ positions so that they line up
with the flat portion of the Saw Blade without
reaching the cutting edge. See Figure 28, right.
Tighten the Bolts after adjustment.
7. Pivot the Table backward as far as possible.
8. Loosen the two Hex Bolts and move the
lower Blade Guides as close as possible to
the side of the Saw Blade without touching it.
Then, tighten the Bolts (53A).
9. Return Table to its normal position
and secure with Knobs.
Figure 28
Knob
Screw
(56-1A)
Blade
Guide
(11A)
Table Insert (37A)
Hex
Bolt
(10A)
Blade
Guide
(11A)
Bracket
Post
(55A)
Hex
Bolt

Page 17For technical questions, please call 1-800-444-3353.Item 60564
SAFETYOPERATIONMAINTENANCE SETUP
Blade Guide Adjustment
1. Loosen the Knob (6A) and set the Bracket Post
as close as possible to the top surface of the
material being cut. See Figure 29, right.
2. Once the Bracket Post is adjusted,
securely tighten the Knob.
Figure 29
Knob
(6A)
Table Angle Adjustment
1. Loosen the two Angle Knobs (46A) underneath
the Table. See Figure 30, right.
2. Tilt the Table to the left or right until the
needle points are set to the desired angle
on the Scale (51A). Once properly adjusted,
securely tighten both Angle Knobs (46A).
Figure 30 Table
(39A)
Angle
Knob
(46A)
Angle
Knob
(46A)
Scale
(51A)
Blade Speed Adjustment
1. Remove the Side Panel and open
the Pulley Box to allow access.
2. Use the Belt Installation instructions
on page 16 to change the Belt’s position
to the desired speed setting.
3. Replace the Side Panel and close the
Pulley Box after changing the speed setting.

Page 18 For technical questions, please call 1-800-444-3353. Item 60564
SAFETY OPERATION MAINTENANCESETUP
Work Piece and Work Area Set Up
1. Designate a work area that is clean and well-lit.
The work area must not allow access by children
or pets to prevent distraction and injury.
2. Route the power cord along a safe route to reach
the work area without creating a tripping hazard or
exposing the power cord to possible damage. The
power cord must reach the work area with enough
extra length to allow free movement while working.
3. Secure loose work pieces using a vise or clamps
(not included) to prevent movement while working.
4. There must not be objects, such as utility lines,
nearby that will present a hazard while working.

Page 19For technical questions, please call 1-800-444-3353.Item 60564
SAFETYOPERATIONMAINTENANCE SETUP
General Operating Instructions
1. Before starting the Bandsaw make sure
all adjustments are properly made and
all of the guards are in place.
2. Make sure you know how to turn the
bandsaw off before beginning. To turn the
bandsaw off, push the Switch down.
3. Before turning on the power, make sure
that nothing is obstructing the blade.
4. Keep the Bracket Post (5-1A) down as close
to the material being cut as possible.
5. To turn on the Bandsaw, insert the Key, then
pull the Switch up, see Figure 31. Push it down
to stop and remove Key, see Figure 32. When
turning on the Bandsaw, allow the machine to
reach its full speed before cutting the material.
WARNING! TO PREVENT
SERIOUS INJURY AND
AMPUTATION: Keep hands out
of cut line of blade at all times.
6. Do not force the material into the Saw
Blade. Light contact with the Saw Blade will
permit easier following of the line and prevent
undue friction, heating and work-hardening
of the Saw Blade at its back edge.
7. Keep the Saw Blade sharp for easier
forward pressure when cutting.
8. Move the material slowly and steadily
against the Saw Blade.
9. Avoid twisting the Saw Blade when attempting
to turn sharp corners. Remember to slowly
saw around the outside of corners.
Figure 32
Figure 31
Key
Engaged
Key
Power
Switch
10. When cutting curves, turn the material
carefully so that the Saw Blade can
follow the line without being twisted.
11. If a curve is so abrupt that it is necessary
to repeatedly back up and cut a new kerf, a
more narrow Saw Blade should be used.
12. After use, turn off bandsaw, remove
Switch Key, unplug the power cord
and allow the bandsaw to cool.
13. CAUTION: TO PREVENT FIRE:
Do not allow sawdust to accumulate inside
the bandsaw. After every use, when the
bandsaw is cool, clean out the sawdust:
a. Wear heavy-duty gloves, ANSI-
approved safety goggles and NIOSH-
approved dust mask/respirator.
b. Open the Lower Wheel Guard (69A).
c. Clean the sawdust out with a brush or vacuum.
d. Close the Lower Wheel Guard.
Note: A dust collector may reduce the
need for this cleaning if used.

Page 20 For technical questions, please call 1-800-444-3353. Item 60564
SAFETY OPERATION MAINTENANCESETUP
Maintenance and Servicing
Procedures not specifically explained in this manual must
be performed only by a qualified technician.
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool to its “OFF” position and unplug the tool from its electrical
outlet before performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise or vibration
occurs, have the problem corrected before further use.
Cleaning, Maintenance, and Lubrication
1. BEFORE EACH USE, inspect the general
condition of the tool. Check for:
• loose hardware,
• misalignment or binding of moving parts,
• cracked or broken parts,
• damaged electrical wiring, and
• any other condition that may
affect its safe operation.
2. DO NOT INTRODUCE WATER INTO
THE ELECTRIC MOTOR THROUGH
THE MOTOR VENTS.
3. Do not use solvents to wipe off the
Bandsaw, as damage may result.
4. With a brush or soft cloth, remove all the sawdust
from within the Lower Wheel Guard of the Bandsaw.
5. If necessary, wipe with a damp cloth. A
mild detergent can also be used.
6. Once clean, lubricate all moving parts with a light oil.
7. WARNING! If the supply cord of this
tool is damaged, it must be replaced only
by a qualified service technician.
8. Store the Bandsaw covered with a cloth cover.