Central Machinery 67595 Installation manual

14” FOUR SPEED
WOODWORKING BANDSAW
Model 67595
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright©2009 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained
herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Dia-
grams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may
differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 10k

Page 2For technical questions, please call 1-800-444-3353.SKU 67595
CONTENTS
IMPORTANT SAFETY
INFORMATION ............................... 3
General Tool Safety Warnings .............3
Bandsaw Safety Warnings ...................4
Vibration Safety.....................................6
GROUNDING INSTRUCTIONS ........ 6
Grounded Tools: Tools with Three
Prong Plugs ........................................6
SPECIFICATIONS............................. 8
Optional Accessories ...........................8
UNPACKING ..................................... 8
Hardware Bag Contents .......................8
ASSEMBLY....................................... 9
PHASE 1: Stand Assembly...................9
PHASE 2: Bandsaw Body to Stand
Assembly ...........................................11
PHASE 3: Motor to Stand Assembly ..12
Pulley Mounting..............................12
Motor Mounting...............................13
PHASE 4: Motor Wiring .......................14
PHASE 5: Table Assembly...................15
PHASE 6: Pulley Cover Assembly
and Belt Installation ..........................16
Belt Installation...............................16
Side Panel Installation....................17
PHASE 7: Upper Guide and Post
Cover Assembly ................................17
PHASE 8: Saw Blade Installation........18
Saw Blade Tensioning and
Tracking ........................................20
Guide and Bearing Adjustment .....21
SETTINGS........................................ 23
Blade Guide Adjustment .....................23
Table Angle Adjustment ......................23
Blade Speed Adjustment.....................24
ON/OFF Safety Switch:........................24
OPERATION .................................... 25
MAINTENANCE AND SERVICING.. 26
Cleaning, Maintenance, and
Lubrication.........................................26
Troubleshooting...................................26
ASSEMBLY DIAGRAMS AND
PARTS LISTS ................................ 28
Parts List A - Stand ..............................28
Assembly Diagram A - Stand ..............29
Parts List B - Saw Body.......................30
Assembly Diagram B - Saw Body.......31
Parts List C - Riser Block Kit (Sold
Separately) .........................................32
Assembly Diagram and Parts List D
- Four Speed Pulleys ........................33
LIMITED 1 YEAR / 90 DAY
WARRANTY .................................. 34

Page 3For technical questions, please call 1-800-444-3353.SKU 67595
SAVE THIS MANUAL
Keep this manual for the safety warnings
and precautions, assembly, operating, inspec-
tion, maintenance and cleaning procedures.
Write the product’s serial number in the back
of the manual near the assembly diagram (or
month and year of purchase if product has no
number). Keep this manual and the receipt in
a safe and dry place for future reference.
IMPORTANT SAFETY
INFORMATION
In this manual, on the labeling, and
all other information provided with
this product:
This is the safety alert
symbol. It is used to alert
you to potential personal
injury hazards. Obey all
safety messages that follow
this symbol to avoid possible
injury or death.
DANGER indicates a
hazardous situation
which, if not avoided, will result
in death or serious injury.
WARNING indicates a
hazardous situation
which, if not avoided, could
result in death or serious injury.
CAUTION, used with
the safety alert
symbol, indicates a hazardous
situation which, if not avoided,
could result in minor or moderate
injury.
NOTICE is used to
address practices not
related to personal injury.
CAUTION, without the
safety alert symbol, is
used to address practices not
related to personal injury.
General Tool Safety Warnings
WARNING Read all safety warnings
and instructions. Failure to follow the
warnings and instructions may result
in electric shock, re and/or serious
injury.
Save all warnings and instructions
for future reference.
KEEP GUARDS IN PLACE and in work-1.
ing order.
REMOVE ADJUSTING KEYS AND2.
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches
are removed from tool before turning it
on.
KEEP WORK AREA CLEAN. Cluttered3.
areas and benches invite accidents.
DON’T USE IN DANGEROUS ENVI-4.
RONMENT. Don’t use power tools in
damp or wet locations, or expose them
to rain. Keep work area well lit.
KEEP CHILDREN AWAY. All visitors5.
should be kept a safe distance from work
area.
MAKE WORKSHOP KID PROOF with6.
padlocks, master switches, or by remov-
ing starter keys.
DON’T FORCE TOOL. It will do the job7.
better and safer at the rate for which it
was designed.
USE RIGHT TOOL. Don’t force tool or8.
attachment to do a job for which it was
not designed.

Page 4For technical questions, please call 1-800-444-3353.SKU 67595
RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE
AMPERES
(at full load)
EXTENSION CORD
LENGTH
25’ 50’ 100’ 150’
0 – 6 18 16 16 14
6.1 – 10 18 16 14 12
10.1 – 12 16 16 14 12
12.1 – 16 14 12 Do not use.
TABLE A
USE PROPER EXTENSION CORD.9.
Make sure your extension cord is in
good condition. When using an exten-
sion cord, be sure to use one heavy
enough to carry the current your prod-
uct will draw. An undersized cord will
cause a drop in line voltage resulting in
loss of power and overheating. Table A
shows the correct size to use depending
on cord length and nameplate ampere
rating. If in doubt, use the next heavier
gauge. The smaller the gauge number,
the heavier the cord.
WEAR PROPER APPAREL. Do not wear10.
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Nonslip footwear
is recommended. Wear protective hair
covering to contain long hair.
ALWAYS USE SAFETY GLASSES. Also11.
use face or dust mask if cutting operation
is dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT
safety glasses.
SECURE WORK. Use clamps or a vise12.
to hold work when practical. It’s safer
than using your hand and it frees both
hands to operate tool.
DON’T OVERREACH. Keep proper foot-13.
ing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep14.
tools sharp and clean for best and saf-
est performance. Follow instructions for
lubricating and changing accessories.
DISCONNECT TOOLS before servicing15.
or when changing accessories, such as
blades, bits, cutters, and the like.
REDUCE THE RISK OF UNINTENTION-16.
AL STARTING. Make sure switch is in off
position before plugging in.
USE RECOMMENDED ACCESSORIES.17.
Consult the owner’s manual for recom-
mended accessories. The use of improp-
er accessories may cause risk of injury
to persons.
NEVER STAND ON TOOL. Serious inju-18.
ry could occur if the tool is tipped or if the
cutting tool is unintentionally contacted.
CHECK FOR DAMAGED PARTS. Be-19.
fore use check carefully for damaged
part. Check for alignment of moving
parts, binding of moving parts, break-
age of parts, mounting, and any other
conditions that may affect its operation.
A guard or other part that is damaged
should be properly repaired or replaced.
DIRECTION OF FEED. Feed work into20.
a blade or cutter against the direction of
rotation of the blade or cutter only.
NEVER LEAVE TOOL RUNNING UNAT-21.
TENDED. TURN POWER OFF. Don’t
leave tool until it comes to a complete
stop.
Bandsaw Safety Warnings
For Your Own Safety Read Instruction1.
Manual Before Operating Saw.
Wear ANSI-approved eye protection.2.
Do not remove jammed cutoff pieces3.
until blade has stopped.

Page 5For technical questions, please call 1-800-444-3353.SKU 67595
Maintain proper adjustment of blade ten-4.
sion, blade guides, and thrust bearings.
Adjust upper guide to just clear work-5.
piece.
Hold workpiece rmly against table.6.
For safe operation, the upper blade7.
guide, the blade tension, and the thrust
bearing must all be properly adjusted
before operation. Carefully follow the
ASSEMBLY instructions, and specically
PHASE 8: Saw Blade Installation,
for an explanation of how to make the
needed adjustments.
The use of accessories or attachments8.
not recommended by the manufacturer
may result in a risk of injury to persons.
When servicing use only identical re-9.
placement parts.
Only use safety equipment that has been10.
approved by an appropriate standards
agency. Unapproved safety equipment
may not provide adequate protection.
Eye protection must be ANSI-approved
and breathing protection must be
NIOSH-approved for the specic hazards
in the work area.
The included motor wiring terminals11.
are designed to reduce the risk of im-
proper wiring; DO NOT MODIFY, RE-
PLACE OR FORCE THE TERMINALS.
Maintain labels and nameplates on the12.
tool. These carry important safety infor-
mation. If unreadable or missing, con-
tact Harbor Freight Tools for a replace-
ment.
Avoid unintentional starting. Prepare to13.
begin work before turning on the tool.
People with pacemakers should consult14.
their physician(s) before use. Electro-
magnetic elds in close proximity to
heart pacemaker could cause pace-
maker interference or pacemaker failure.
In addition, people with pacemakers
should:
• Avoid operating alone.
• Do not use with power switch locked
on.
• Properly maintain and inspect to avoid
electrical shock.
• Any power cord must be properly
grounded. Ground Fault Circuit Inter-
rupter (GFCI) should also be imple-
mented – it prevents sustained electrical
shock.
Some dust created by power sand-15.
ing, sawing, grinding, drilling, and other
construction activities, contains chemi-
cals known [to the State of California]
to cause cancer, birth defects or other
reproductive harm. Some examples of
these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and ce-
ment or other masonry products
• Arsenic and chromium from chemically
treated lumber
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to
these chemicals: work in a well ventilat-
ed area, and work with approved safety
equipment, such as those dust masks
that are specially designed to lter out
microscopic particles. (California Health
& Safety Code § 25249.5, et seq.)
WARNING: Handling the cord on this16.
product will expose you to lead, a chemi-
cal known to the State of California to
cause cancer, and birth defects or other
reproductive harm. Wash hands after
handling. (California Health & Safety
Code § 25249.5, et seq.)
The warnings, precautions, and instruc-17.
tions discussed in this instruction manual

Page 6For technical questions, please call 1-800-444-3353.SKU 67595
cannot cover all possible conditions and
situations that may occur. It must be
understood by the operator that common
sense and caution are factors which can-
not be built into this product, but must be
supplied by the operator.
Vibration Safety
This tool vibrates during use. Repeated
or long-term exposure to vibration may
cause temporary or permanent physical
injury, particularly to the hands, arms and
shoulders. To reduce the risk of vibra-
tion-related injury:
Anyone using vibrating tools regularly1.
or for an extended period should rst
be examined by a doctor and then have
regular medical check-ups to ensure
medical problems are not being caused
or worsened from use. Pregnant women
or people who have impaired blood cir-
culation to the hand, past hand injuries,
nervous system disorders, diabetes, or
Raynaud’s Disease should not use this
tool. If you feel any medical or physical
symptoms related to vibration (such as
tingling, numbness, and white or blue
ngers), seek medical advice as soon as
possible.
Do not smoke during use. Nicotine re-2.
duces the blood supply to the hands and
ngers, increasing the risk of vibration-
related injury.
Wear suitable gloves to reduce the vibra-3.
tion effects on the user.
Use tools with the lowest vibration when4.
there is a choice between different pro-
cesses.
Include vibration-free periods each day5.
of work.
To reduce vibration, maintain the tool as6.
explained in this manual. If any abnor-
mal vibration occurs, stop use immedi-
ately.
SAVE THESE
INSTRUCTIONS.
GROUNDING INSTRUCTIONS
TO PREVENT
ELECTRIC SHOCK
AND DEATH FROM INCORRECT
GROUNDING WIRE
CONNECTION
READ AND FOLLOW THESE
INSTRUCTIONS:
Grounded Tools: Tools with Three
Prong Plugs
In the event of a malfunction or break-1.
down, grounding provides a path of least
resistance for electric current to reduce
the risk of electric shock. This tool is
equipped with an electric cord having
an equipment-grounding conductor and
a grounding plug. The plug must be
plugged into a matching outlet that is
properly installed and grounded in ac-
cordance with all local codes and ordi-
nances.
Do not modify the plug provided – if it will2.
not t the outlet, have the proper outlet
installed by a qualied electrician.
Improper connection of the equipment-3.
grounding conductor can result in a risk
of electric shock. The conductor with
insulation having an outer surface that
is green with or without yellow stripes is
the equipment-grounding conductor. If
repair or replacement of the electric cord
or plug is necessary, do not connect the
equipment-grounding conductor to a live
terminal.

Page 7For technical questions, please call 1-800-444-3353.SKU 67595
Check with a qualied electrician or ser-4.
vice personnel if the grounding instruc-
tions are not completely understood, or
if in doubt as to whether the tool is prop-
erly grounded.
Use only 3-wire extension cords that5.
have 3-prong grounding plugs and
3-pole receptacles that accept the tool’s
plug.
Repair or replace damaged or worn cord6.
immediately.
7. This tool is intended for use on a circuit
that has an outlet that looks like the one
illustrated above in 125 V~ 3-Prong
Plug and Outlet. The tool has a ground-
ing plug that looks like the plug illustrated
above in 125 V~ 3-Prong Plug and
Outlet.
The outlet must be properly installed and8.
grounded in accordance with all codes
and ordinances.
Do not use an adapter to connect this9.
tool to a different outlet.

Page 8For technical questions, please call 1-800-444-3353.SKU 67595
SPECIFICATIONS
Electrical Requirements 120 V ~ 60Hz
Amperage 8.2 A, no load
Motor 1 HP / Single Phase
Blade Speeds 600, 1140, 1670, 2670 FPM
Blade 6TPI 93-1/2” x 0.019” x 3/8”
Cutting Capacity 6”
Blade Width Range 1/8” to 3/4”
Table Dimensions Approx. 14” x 14”
Table Tilt 45° Right / 15° Left
Dust Collector
Accessory
Dust Chute Attachment Only
(Dust Bag Not Provided)
Weight 180 lb.
Optional Accessories
Riser Block Kit
Note: Availability of these accessories may
vary. Contact Harbor Freight Tools at
the number at the bottom of this page for
availability information.
UNPACKING
When unpacking, check to make sure
all parts shown on the Parts Lists are includ-
ed. If any parts are missing or broken, please
call Harbor Freight Tools at the number shown
on the cover of this manual as soon as pos-
sible.
Some parts are shipped with a rust pre-
venting coating. Clean this coating off before
assembly and use.
Hardware Bag Contents
Note: Hardware sizes illustrated below are
offered only as a guide and are approxi-
mate.
Letters given below are for assembly
purposes only. Part numbers on the parts
lists at the end of this manual should be
used for ordering parts.
A
C
D
E
F
G
H J K L
M
N
OPQ
B
Letter Description Phase Qty
A M8 x 80 Table Stop Bolt 5 1
B M8 x 40 Bolt 2 4
C M8 x 30 Bolt 5 2
D M8 x 25 Bolt 3 4
E M8 x 16 Carriage Bolt 1 24
F M6 x 12 Bolt 6 1
G M5 x 15 Pan Head Bolt 6 4
H M8 Washer 1,2,3 44
J M8 Lock Washer 2,3,5 10
K M8 Nut 1,2,3,5 37
L M6 Washer 6 1
M M5 Washer 6 8
N M5 Nut 6 4
O Foot Assembly 1 4
P Pulley Cover Knob 6 1
Q Foot Bracket 1 4

Page 9For technical questions, please call 1-800-444-3353.SKU 67595
ASSEMBLY
PHASE 1: Stand Assembly
E H K
Required Hardware
Letter Description Qty
(for this phase)
E M8 x 16 Carriage Bolt 24
H M8 Washer 24
K M8 Nut 24
1A
2A3A
7A 10A 9A 8A
Stand Part Identication
Part Description Qty
1A Mounting Plate 1
2A Rear Panel 1
3A Front Panel Assembly 1
7A Horizontal Brace 2
8A Brace 1
9A Motor Plate Bracket 1
10A Motor Plate 1
Note: During this phase, nger tighten all
Nuts to allow adjustment and leveling.
All connections in this phase are made
with one Carriage Bolt (E) going through
the connection from the outside then be-
ing secured with a Washer (H) and Nut
(K).
1A
3A
FIGURE FOR STEP 1-1
Belt
Cutout
1. Assemble the Mounting Plate (1A) to the
four square holes at the top of the Front
Panel (3A) assembly as shown above.
The Mounting Plate must be turned as
shown above, with the Belt Cutout hole
away from the Front Panel.
3A
1A
2A
FIGURE FOR STEP 1-2
2. Assemble the Rear Panel (2A) to the
Mounting Plate (1A) in the same way.
The Stand should look like the illustration
above (Figure 1-2).

Page 10For technical questions, please call 1-800-444-3353.SKU 67595
FIGURE FOR STEP 1-3
2A
7A
7A
3A
3. Attach the two Horizontal Braces (7A)
inside the anges on the Front and Rear
Panels (3A, 2A).
9A
1A
13A
8A
FIGURE FOR STEP 1-4
4. Attach the Motor Plate Bracket (9A)
to the front of the Mounting Plate (1A)
with the raised section of it towards the
center. The Motor Plate Bracket (9A)
should be near the Switch Cover (13A)
as shown above.
Attach the Brace (8A) under the Mount-
ing Plate (1A) toward the rear as shown
above (Figure 1-4).
H K OQ
Required Hardware
Letter Description Qty
(for this phase)
H M8 Washer 4
K M8 Nut 4
O Foot Assembly 4
Q Foot Bracket 4
FIGURE FOR STEP 1-5
3A
Q
THESE HOLES
MUST LINE UP.
5. Press a Foot Bracket (Q) over each
corner of the Front and Rear Panels (3A,
2A). One of the holes in the Bracket
should line up with the hole in the corner
of the Panel as shown.
FIGURE FOR STEP 1-6
3A
Q
O
6. Insert a Foot Assembly (O) through each
Foot Bracket (Q) and Panel (3A, 2A).
Secure with Washer (H) and Nut (K).

Page 11For technical questions, please call 1-800-444-3353.SKU 67595
9A
10A
FIGURE FOR STEP 1-7
7. Attach the Motor Plate (10A) to the Motor
Plate Bracket (9A). Connect the end that
is folded back on itself.
FIGURE FOR STEP 1-8
10A
7A
8. Attach the other end of the Motor Plate
(10A) to the Horizontal Brace (7A).
Make sure the stand rests square on the9.
oor and that the Mounting Plate (1A)
is level. Then, wrench tighten all Nuts
from phase 1 securely.
PHASE 2: Bandsaw Body to Stand
Assembly
H J K
B
Required Hardware
Letter Description Qty
(for this phase)
B M8 x 40 Bolt 4
H M8 Washer 8
J M8 Lock Washer 4
K M8 Nut 4
BELT
CUTOUT
STAND
MOUNTING
SLOTS
PART 1A
FIGURE FOR STEP 2-1 Top View
1. Orient the Saw Body with the Stand be-
fore lifting it. The Pulley(s) need to align
over the belt cutout and the four bolt
holes must line up with the stand mount-
ing slots, as shown above.

Page 12For technical questions, please call 1-800-444-3353.SKU 67595
FIGURE FOR STEP 2-2
SAW
BODY
1A
2. With at least one assistant, lower the
Bandsaw Body down on the Stand.
Make sure that the holes in the Body line
up with the slots in the stand (See Figure
2-1), and that the pulley lines up over the
belt cutout as shown above.
Insert the four Bolts (B) through one3.
Washer (H) each and into the holes in
the Saw Body from the top.
Attach each Bolt (B) using a Washer4.
(H), Lock Washer (J), and Nut (K).
Leave the hardware only nger tight.
Measure to verify that the saw body is5.
properly aligned to the stand. Make
needed adjustments, then wrench tight-
en the hardware.
PHASE 3: Motor to Stand Assembly
DH J K
Required Hardware
Letter Description Qty
(for this phase)
D M8 x 25 Bolt 4
H M8 Washer 8
J M8 Lock Washer 4
K M8 Nut 4
Pulley Mounting
Remove the tape securing the key to1.
the shaft of the Motor (11A). Set the key
aside.
FIGURE FOR STEP 3-2
GN
~0.3”
2. The key for this saw’s Motor shaft will
need to be offset by about 0.3” from the
end of the shaft to allow the Set Screw
to function properly. To assist in this,
thread a M5 Nut (N) all the way onto a
M5 x 15 Pan Head Bolt (G) for temporary
use as a depth gauge.
FIGURE FOR STEP 3-3
3. Slide the Pulley (3D) over the end of the
Motor (11A) shaft, larger end rst. Line
up the key slots in both the Pulley and
the shaft. Slide the key into the key
slots. Align the end of the Pulley, key,
and shaft with one another. The Pulley
will need to be held in position for now.

Page 13For technical questions, please call 1-800-444-3353.SKU 67595
FIGURE FOR STEP 3-4 (Cutaway view.)
SHAFT
PULLEY PULLEY
KEY
SET SCREW
DEPTH
GAUGE
4. Hold the Pulley in place and insert the
depth gauge you made in step 4-2 (Bolt
(G) and Nut (N)) into the key slot, push-
ing the key into position. The depth
gauge can now be disassembled and
placed with the other hardware.
While holding the Pulley in place, tighten5.
the Set Screw (10D) in the side of the
Pulley to secure it to the shaft. The Pul-
ley no longer needs to be held in place.
Motor Mounting
Have an assistant hold the Motor (11A)6.
in place while it is attached to the Motor
Plate (10A).
FIGURE FOR STEP 3-7
11A
10A
PULLEYS
SHOULD
LINE UP.
7. There are two sets of slots on the Motor
Plate (10A). Line the Motor Pulley (3D)
up with the Pulley (1D) above it.
Insert a Bolt (D) and Washer (H) through8.
each hole from one side, and secure the
Bolt with a Washer (H), Lock Washer (J),
and Nut (K). Leave the Nuts snug, but
do not tighten them completely yet.
Remove the nylon cable tie that secured9.
the Power Cord (14A) during shipment.

Page 14For technical questions, please call 1-800-444-3353.SKU 67595
PHASE 4: Motor Wiring
TO PREVENT
ELECTRIC SHOCK
AND DEATH:
Unplug power cord before
opening Switch Cover (13A).
FIGURE FOR STEP 4-1
REMOVE
THESE
BOLTS.
1. After the power cord is unplugged, re-
move the Bolts (28A) from above and
below the Switch (12A) to release the
Switch Cover (13A). Inside the stand,
move the Switch Cover slightly to the
side to allow access.
Insert the motor cord through the hole in2.
the side of the Switch Cover (13A).
FIGURE FOR STEP 4-3
POWER
CORD
WHITE (NEUTRAL)
MOTOR TERMINAL
GREEN
(GROUND)
MOTOR
TERMINAL
BLACK (HOT)
MOTOR TERMINAL
MOTOR
CORD
3. The power cord wires are already con-
nected at the top connections (black
“hot“ wire, white “neutral” wire, and green
ground wire). Connect the wires from
the motor underneath the wires of the
same color, black with black, white with
white, and green with green. (The green
wire is attached to the screw to the right
of the Switch (12A).)
4. WARNING! TO PREVENT
ELECTRIC SHOCK, FIRE
AND DEATH:
It is critical that the GREEN
ground wire is attached to
the terminal OUTSIDE the
switch box and that ONLY
the GREEN wire is attached
outside the switch box. The
included terminals are designed to
reduce the risk of improper wiring;
DO NOT MODIFY, REPLACE OR
FORCE THE TERMINALS.
If you have any doubt about your abil-
ity to connect the motor wires safely
and securely, have a certied electri-
cian connect the wiring.
After the wiring is properly connected,5.
carefully hold the Switch Cover (13A) in
place and secure in place with the Bolts
(28A).

Page 15For technical questions, please call 1-800-444-3353.SKU 67595
PHASE 5: Table Assembly
A
CJ K
Required Hardware
Letter Description Qty
(for this phase)
A M8 x 80 Table Stop Bolt 1
C M8 x 30 Bolt 2
J M8 Lock Washer 2
K M8 Nut 1
FIGURE FOR STEPS 5-1 TO 5-3
132B
ATTACH THROUGH
THESE HOLES
WITH BOLTS (C)
TABLE STOP
BOLT (A) HOLE
1. Set the Table Bracket (132B) onto the
saw body as shown above. Note that
the Table Stop bolt hole is on the side
with the Pulleys. The saw body has
alignment pins pre-installed to align the
Table Bracket properly.
Secure the Table Bracket to the Saw2.
Body using Bolts (C) and Lock Wash-
ers (J) through the holes noted above.
Tighten securely in place.
Thread the Nut (K) onto the Table Stop3.
Bolt (A). Install the Table Stop Bolt into
the hole noted in the gure above.
FIGURE FOR STEP 5-4
132B
112B
4. Attach the Lower Support Bracket (112B)
to the saw body near the Table Bracket
(132B). Secure in place with two Bolts
(119B) and Washers (120B) as shown
above. The hardware for this step is
packaged separately from the hardware
bag.
FIGURE FOR STEP 5-5
TABLE (36B)
ASSEMBLY
132B
128B128B
127B 127B
5. Locate the Table Bracket (132B). Note
that there are two Bolts (128B) extend-
ing out from the bottom of the Trunnions
(127B). Insert those two Bolts through
the holes in the Table Bracket (132B) as
shown above. Secure the Bolts in place
using Knobs (131B).

Page 16For technical questions, please call 1-800-444-3353.SKU 67595
PHASE 6: Pulley Cover Assembly
and Belt Installation
P
FG
L
M
N
Required Hardware
Letter Description Qty
(for this phase)
F M6 x 12 Bolt 1
G M5 x 15 Pan Head Bolt 4
L M6 Washer 1
M M5 Washer 8
N M5 Nut 4
P Pulley Cover Knob 1
FIGURE FOR STEP 6-1
17A
1. Set the Pulley Cover (17A) over the Pul-
ley (86B) as shown above, with the door
opening to the outside. Insert a Pan
Head Bolt (G) through a Washer (M) and
into each of the four holes. Secure the
Bolts from underneath using one Washer
(M) and Nut (N) each.
Secure the Pulley Cover Knob (P) to the2.
door using Bolt (F) and Washer (L) from
the other side. Do not overtighten.
Close the Pulley Cover door temporarily3.
to make sure it closes completely and
securely.
Belt Installation
Slide the Motor up towards the top of its4.
rail to allow easy belt installation.
FIGURE FOR STEP 6-6
1
2
3
4
1
2
3
4
Pulley Speed Settings
Position 1234
Output
FPM 600 1140 1670 2670
Note: The unnumbered inner-
most position on the Middle
Pulley (1D) should ONLY
be used to drive the Belt Pul-
ley (86B, not shown), and
should not be used to change
speeds.
3D
1D
5. Using the chart above, choose which
speed you would like the blade to oper-
ate at initially. Slide the V-Belt (5D) onto
the desired Motor Pulley (3D) position.
Then slide the Belt up over the Middle
Pulley (1D) in the same position.
To set the V-Belt (5D) tension, have an6.
assistant pull down on the Motor (11A)
and hold it in place to put tension on the
Belt. Then test the belt’s tension by gen-
tly pushing in on it in between pulleys.
If it only deects about 1/2” to 3/4” from
straight, then the belt is properly ten-
sioned at that motor position. While the
assistant holds the motor at that position,
secure the motor in place with the previ-
ously loosened Bolts (D) and Nuts (K).
After tightening, verify that both pulleys7.
are still aligned.
REV 10k

Page 17For technical questions, please call 1-800-444-3353.SKU 67595
Side Panel Installation
40A
39A
FIGURE FOR STEP 6-9
8. Insert the Screws (40A) into the Relief
Stops (39A) from the smooth side as
shown above.
38A
39A
FIGURE FOR STEP 6-10
9. Attach the Relief Stops (39A) to the
textured side of the Side Panel (38A)
by screwing the Screws (40A) into the
mounting holes on the Side Panel. Leave
the Screws just loose enough to allow
the Relief Stops to turn. Do not overtight-
en - use a screwdriver when tightening.
Position the Relief Stops (39A) so that10.
the Stops (39A) point towards the center
of the Side Panel (38A).
38A
FIGURE FOR STEP 6-9
11. While holding the Side Panel (38A)
by the two nger holes, place it inside
the side of the Stand as shown above.
Rotate the Relief Stops (39A) out and
tighten the Screws (40A) to secure the
Side Panel in place. Repeat for the
other Side Panel.
PHASE 7: Upper Guide and Post
Cover Assembly
FIGURE FOR STEP 7-1
24B
10B
26B
1. Assemble the Upper Blade Guard (24B)
to the Upper Support Bracket Post (10B)
as shown above using the two Hex Head
Bolts (26B) and Flat Washers (25B).

Page 18For technical questions, please call 1-800-444-3353.SKU 67595
FIGURE FOR STEP 7-2
11B
5B
10B
24B
57/66B
6B
2. Loosen the Hex Head Bolt (11B) on
the side of the Upper Support Bracket
Post (10B). Slide the Upper Blade
Guard (24B) up into the Upper Covers
(57B/66B) and then the Upper Support
Bracket Post (10B) onto the end of the
Guide Post (5B). Align the Upper Sup-
port Bracket Post (10B) and tighten the
Bolt (11B) to secure it.
PHASE 8: Saw Blade Installation
TO PREVENT INJURY
FROM SHARP BLADE:
Wear heavy duty work gloves
and ANSI-approved safety
goggles during assembly,
especially when handling blade.
FIGURE FOR STEP 8-1
94B
66B
1. Fully open the Upper Front Cover (66B)
and the Lower Front Cover (94B) .
FIGURE FOR STEP 8-2
TABLE PIN (125B)
TABLE INSERT (123B)
2. Remove the Table Insert (123B) and
Table Pin (125B).

Page 19For technical questions, please call 1-800-444-3353.SKU 67595
42B
FIGURE FOR STEP 8-3
3. Turn the Micro Adjusting Knob (42B)
counterclockwise 5-10 full turns.
FIGURE FOR STEP 8-4
INSERT SAW
BLADE HERE,
BACK FIRST
TEETH POINT
DOWNWARD
AS BELOW
4. With both hands, hold the Saw Blade
with its teeth pointing downward and
away from your body. Then, insert the
Saw Blade (56B) back side rst through
the slot in the Table (122B).
FIGURE FOR STEP 8-5
13B
19B
51B 20B
5. Position the Saw Blade (56B) through
the Upper Blade Guides (19B) and over
the Upper Pulley (51B).
FIGURE FOR STEP 8-6
90B
117B
6. Place the Saw Blade (56B) on the Lower
Pulley (90B) and through the Lower
Blade Guides (117B).
Replace the Table Insert (123B) and7.
Table Pin (125B).

Page 20For technical questions, please call 1-800-444-3353.SKU 67595
FIGURE FOR STEP 8-8
62B & 63B
96B & 97B
61B
8. Place the Saw Blade Guard (61B) onto
the two Studs (60B/95B) and over the
Saw Blade (56B). Secure in place using
the two Gaskets (62B/96B) and Tapping
Screws (63B/97B).
FIGURE FOR STEP 8-9
94B
110B
BOLTS
9. Dust Chute Setup (Optional)
If you will attach a dust collector to this
bandsaw, attach the Dust Chute (110B)
to the Lower Front Cover (94B) using the
Bolts (111B) as shown above.
Saw Blade Tensioning and Tracking
FIGURE FOR STEPS 8-10 TO 8-13
42B
ADJUST
TENSION
OF BLADE
TO SCALE
3
41
2
1
4
1
8
3
8
48B
10. The Saw Blade (56B) tension is adjusted
using the Micro Adjusting Knob (42B) on
the back of the Upper Back Cover (57B).
Turn the Knob clockwise to increase ten-
sion and counterclockwise to decrease
tension.
There is a scale on the Blade Tension11.
Slider (41B), shown above. Turn the
Micro Adjusting Knob (42B) clockwise
until the top of the Nut (44B) aligns with
the scale marking that corresponds with
the width of the blade. For example, the
included blade is 3/8” wide, so you would
adjust the blade until the top of the Nut
aligns with the 3/8 marking on the scale
for that blade.
Note: Too much tension is a common cause
of Saw Blade breakage and other un-
satisfactory performance. Relieve the
tension when the Bandsaw is not in use.
Adjust the Upper and Lower Guide Sup-12.
ports (19B, 117B) so that they do not
contact the blade during tracking adjust-
ment.
Loosen the Nut (47B) on the shaft of the13.
Blade Tracking Knob (48B).