Cessna T303 User manual

CESSNA
MODEL
T303 MAINTENANCE MANUAL
CESSNA
PROGRESSIVE
CARE
MODEL T303
OPERATION
NO.
1
DEALER
INFORMATION
CUSTOMER
AND
AIRCRAFT INFORMATION
ZONE
NAME
SERVICING
DEALER NAME
ADDRESS
SERVICING
DEALER CODE CITY
& STATE
A C MODEL
AND SERIAL NO
DATE
ENG
SERIAL
NO
LEFT HAND
ZONE CODE
SELLING
DEALER CODE
CUSTOMER
AND AIRCRAFT
INFORMATION
REG NO
ENG SERIAL NO
R.H
WARRANTY
START DATE
A. Placards (Chapter
11).
(1) Placards and
Decals - Inspect for
legibility.
security, presence and
B. Environmental
Systems (Chapter
21).
(1) Heater -
Check condition
and operation.
(2)
Nose Ram Air - Check
clamps and
hose.
(3)
Nose Ram Air Valve - Check
security and proper operation.
(4) Distribution Outlet Vents - Inspect outlet vents for open and
closed
position. Check windshield
defroster outlets.
(5) Heater/Vent Fan - Check operation.
C. Communications
(Chapter
23).
(1)
Static Wicks - Inspect for
security, corrosion and condition.
D.
Hydraulic Power
(Chapter 29).
(1) Hydraulic
Power Pack
- Inspect for
leaks, security
of installa-
tion, cleanliness and proper service.
(2) Relief Valves - Check function.
(3) Pressure Switch - Check function.
(4) Hydraulic Power
Pack Filter Screen - Inspect.
E. Landing Gear (Chapter 32).
* (1) Nose Gear
Assembly - Check for security
of installation,
cracks and evidence of damage.
*50-Hour Requirement,
Refer to
Paragraph 5-22, B.
D5267-13
5-23
Page 1 of 9

CESSNA MODEL
T303 MAINTENANCE
MANUAL
CESSNA
PROGRESSIVE
CARE
MODEL
T303
OPERATION
NO.
1
MECH
INSP
REMARKS
* (2) Nose Gear Shock Strut - Check for evidence of leakage, proper
extension; check strut barrel for corrosion, pitting and cleanli-
ness.
(3) Nose Gear Shock Strut - Service.
* (4) Nose
Gear Torque Links - Inspect
for wear and condition.
*(5) Nose
Gear Torque Links
- Lubricate.
* (6) Nose
Gear Trunnion and Pivot
Bearings - Lubricate.
(7) Nose Gear Fork - Inspect for cracks, general condition and
security
of attachment.
* (8) Shimmy Dampener - Check for security of installation, attach
points
for wear and
condition, lubricate.
(9) Shimmy Dampener - Service.
(10) Nose Gear Door Actuator and Door Mechanism - Inspect for
condition.
* (11) Nose Gear Wheel - Inspect for nicks, cracks, finish abrasions
and corrosion.
* (12) Nose Gear Tire - Check for wear, cuts and proper inflation.
(13) Nose Gear Wheel Bearings - Inspect for corrosion, evidence
of damage, clean and repack.
(14) Nose
Gear Steering
System - Check
turnbuckle
tension and
gimbal
bolts for condition
and torque.
(15) Nose Gear
Steering Stop Block -
Check security.
F. Ice and Rain Protection (Chapter 30).
(1) Pitot Heater
- Check
operation.
G. Navigation and Pitot/Static (Chapter 34).
(1) Pitot
Tube and Lines - Inspect
for security of installation,
cleanliness and evidence of damage. Check sumps for cracks,
leaks
and presence of water,
drain sumps.
H. Lights (Chapter 33).
(1) Nose
Baggage Compartment -Inspect
light and switch
for
security of
installation and
operation.
I. Doors (Chapter 52).
(1) Nose Baggage Door
- Check condition, operation
and security
of hinges, latches and assist cylinder.
*50-Hour
Requirement,
Refer
to
Paragraph
5-22,
B.
Page 2 of 9

CESSNA
MODEL T303
MAINTENANCE
MANUAL
CESSNA
PROGRESSIVE
CARE
MODEL T303
OPERATION
NO. 1
MECH INSP REMARKS
5-24.
FUSELAGE.
A. Fire Protection
(Chapter
26).
(1) Fire
Warning Lights - Check
operation.
(2) Portable Hand Fire Extinguisher - Inspect for proper
operating pressure, security of installation and evidence
of damage.
B. Flight Controls (Chapter 27).
1) Aileron
Trim Tab Control and
Indicator - Inspect for se-
curity and evidence of damage. Operate control and
check freedom of movement. Inspect turnbuckle safety-
ing.
(2) Rudder
Trim Tab Control and
Indicator - Inspect for se-
curity and evidence of damage. Operate control and
check rudder trim tab for freedom of movement.
(3) Elevator Trim Tab Control and Indicator - Inspect for se-
curity and evidence of
damage. Operate both
manually
and electrically.
C. Oxygen (Chapter 35).
(1) Oxygen System
- Checkinstallation
and pressure.
(2)
Oxygen Regulator -
Check pressure and flow
rate.
(3) Oxygen
Masks and Hoses - Check
operation and clean.
(4) Oxygen
Cylinder - Inspect condition,
check hydrostatic
test date.
D. Equipment/Furnishings (Chapter 25).
(1) All Seats - Inspect seat rails for cracks, refer to Chapter
for limitations.
5-25. WINGS.
A. Wings (Chapter 57).
* (1) Wings
- Check for
loose rivets, cracks,
loose
mounting
fasteners and security.
(2) Wing Wheel Well - Check fume proofing.
(3) Wing Access Plates
- Inspect for security of installation
and
evidence of damage.
(4) Wing
Spar Fittings - Check bolts for
working and security.
*50-Hour
Requirement, Refer
to Paragraph 5-22,
B.
Page 3 of 9

CESSNA MODEL
T303 MAINTENANCE
MANUAL
CESSNA PROGRESSIVE
CARE
MODEL T303
OPERATION
NO.
1
MECH
INSP REMARKS
B.
Landing Gear
(Chapter 32).
* (1)
Main Gear
System -
Check
actuating
time and
free fall (both
flight and ground check).
*
(2)
Main Gear
Assembly
- Check
security
of
installation
and
attach
points for wear
and condition.
(3)
Perform
landing gear
rigging
inspection.
*
(4)
Main Gear
Shock
Struts
- Check
for
evidence
of leakage
and
proper
extension;
check
strut
barrel
for corrosion,
pitting
and
cleanliness.
(5)
Main
Gear Shock
Struts
- Service.
* (6)
Main
Gear
Wheel
-
Inspect
for
nicks,
cracks,
finish,
abrasion
and
corrosion.
(7) Main
Gear
Wheel
Bearings
- Inspect
for corrosion,
evidence
of damage,
clean and
repack.
(8)
Brake
System
Plumbing
- Inspect
for leaks,
condition
and
security;
check
for
proper
routing
and
support.
(9)
Brake
Assemblies
- Check
lining
wear
and
disc warpage.
* (10)
Main
Gear Tires
- Check
for
wear, cuts
and
proper
inflation.
* (11)
Main Gear
Retraction
Upper
Arms -
Lubricate.
C.
Fuel (Chapter
28).
(1) Fuel
Lines - Inspect
for
deterioration,
chafing, fuel
leaks and
security
of installation.
(2)
Fuel
Inlet Float
Valves
-
Check
with tester.
(3)
Fuel
Pressure
Switch
and
Auxiliary
Pump
Micro
Switch
-
Check operation.
D.
Electrical
Power
(Chapter
24).
* (1)
Battery
Installation
- Inspect
overboard
vent
and
vent line
for
damage
and
obstruction.
* (2)
Battery
Cables
-Inspect
for corrosion
and deterioration.
*
(3)
Battery
Electrolyte
-
Inspect
for spewage
and level
in each
cell.
*
(4) Fuseholder - Ensure
all
fuses
are functional
and
spares
are
available.
*50-Hour
Requirement,
Refer
to Paragraph
5-22,
B.
Page
4
of 9

CESSNA
MODEL T303
MAINTENANCE MANUAL
CESSNA
PROGRESSIVE
CARE
MODEL T303
OPERATION
NO.
1
MECH INSP
REMARKS
5-26.
NACELLES.
A.
Fire Protection
(Chapter 26).
(1) Detection
Control Unit
- Inspect
for security and
evidence of
damage.
5-27.
TAILCONE.
A.
Flight Controls
(Chapter 27).
(1) Rudder
- Inspect
the rudder
skins for cracks
and loose
rivets, rudder hinges,
hinge bolts, hinge
bearings and
hinge
attach
fittings for
evidence of
damage or
wear,
failed
fasteners and
security.
Check the
rudder hinge
bolts
for proper safety
of
nuts with
cotter pins.
(2)
Rudder Bellcrank
- Inspect
bellcrank
stop
bolts for
prop-
er safetying,
corrosion,
evidence
of damage
and safety.
Inspect bellcrank
cables
for proper safetying.
(3) Rudder
Cables
- Check condition,
routing, tension,
turnbuckle safetying;
cables
in pulleys
and not
rubbing
on
structure.
(4) Rudder
Trim Tab
- Inspect skins
for cracks
and loose
rivets. Inspect
hinge for
security
and
evidence
of dam-
age,
hinge
pin for
proper
installation
and
cotter
pin
safetying.
Check
trim
tab travel.
Inspect
pushrods
for
evidence of
damage
and security.
(5)
Rudder
Trim
Tab
Actuator
-
Inspect
actuator
for
security
and
evidence
of
damage, service.
(6)
Rudder
Trim
Cables
- Inspect
condition,
routing,
ten-
sion,
turnbuckle safetying;
cables
in pulleys
and not
rubbing
on structure.
(7) Rudder
Gust
Lock
- Check
security,
wear
and
travel.
(8)
Yaw Dampener
Actuator
and
Cables
-
Inspect
actuator
for
security,
mount
for cracks
and structure
for
evidence
of damage.
Inspect
cables
for fraying,
chafing,
routing,
cleanliness,
cable
tension
and
turnbuckle
safetying.
In-
spect chains
for proper
alignment
on actuator
sproc-
kets.
(9)
Elevator
- Inspect
the
elevator
skins
for cracks
and
loose
rivets.
Check
elevator
hinges
for
condition,
cracks
and
security.
Inspect
hinge bolts, hinge
bearings,
torque
tube,
horn
and
attach
fittings
for
evidence
of
damage
or
wear.
Check
travel
and
friction.
*50-Hour
Requirement,
Refer
to Paragraph
5-22,
B.
Page 5 of 9

CESSNA
MODEL
T303
MAINTENANCE MANUAL
CESSNA
PROGRESSIVE
CARE
MODEL
T303
OPERATION
NO.
1
MECH INSP
REMARKS
(10)
Elevator
Bellcrank
-
Inspect
bellcrank,
pushrods,
stop
bolts,
jam
nuts
and
brackets
for
corrosion
evidence
of
damage,
failed
fasteners
and proper safetying.
(11)
Elevator and Elevator Trim
Tab Cables
- Check
condi-
tion,
routing,
tension,
turnbuckle
safetying;
cables
in
pulleys
and
not
rubbing
on
structure.
(12)
Elevator
Trim Tab
- Inspect
trim
tab skins
for loose
rivets.
Check
trim
tab hinge
for
security
and
evidence
of
damage.
Check
tab
free
play
and
travel.
Check
hinge
pin
for
security.
(13)
Elevator
Trim
Tab Actuator
-
Inspect
actuator
attach
bolts.
Inspect
pushrod
bolts
for
proper
safety
of nuts
with
cotter
pins.
(14)
Elevator
Trim
Tab
Actuator
-
Service.
B. Stabilizers
(Chapter
55).
(1) Horizontal
Stabilizer
- Inspect
skin for
cracks,
loose or
failed
fasteners
and
evidence
of structural
damage. Inspect
hinge
bracketry
for cracks
and
loose
and/or working
fasteners.
(2) Vertical Stabilizer
- Inspect skin for cracks
loose or failed
fasteners
and
evidence of
structural damage. Inspect
hinge
bracketry
for cracks
and loose and/or
working
fasteners.
5-28.
POWERPLANT.
A.
Fire Protection
(Chapter
26).
(1) Detection Sensor - Inspect for security and evidence of
damage.
B. Propellers (Chapter 61).
* (1) Propeller Spinner - Clean, check for cracks, fractures and
security of installation.
(2)
Blades - Check
for nicks and cracks.
(3)
Propeller Hub - Check
general condition.
(4) Propeller
Governor - Check
operation, oil leaks, condition
and
security.
(5)
Spinner Bulkhead
- Check
for cracks
and security.
(6) Propeller - Check for oil leaks.
(7) Propeller
Mounting
- Check
for
security
and blade
track.
*50-Hour
Requirement,
Refer
to Paragraph
5-22,
B.
Page
6
of 9

CESSNA
MODEL T303 MAINTENANCE
MANUAL
CESSNA
PROGRESSIVE
CARE
MODEL 303
OPERATION
NO.
1
MECH
INSP REMARKS
C. Exhaust (Chapter 78).
* (1) Exhaust System - Check for security, cracks and slip joints.
D. Oil (Chapter 79).
(1) Engine Oil - Change.
(2) Engine Oil Filter - Replace filter and inspect adapter.
* (3)
Engine Oil Breather
Separator - Check.
(4)
Engine Oil Pressure System
- Check lines for leaks,
bends,
cracks and security.
E. Starting (Chapter 80).
(1) Starter, Starter Solenoid
and Electrical Connections
- Check.
F. Powerplant
(Chapter
71).
(1) Engine
Compartment - Visually
check for oil and fuel leaks
and general condition.
(2) Engine Mounts and Ground
Straps - Check condition,
security
and alignment.
(3) Engine Wire Bundle - Check condition and security.
* (4) Engine Compartment
Hoses; Fuel (Check fuel lines
under
pressure), Oil and Vacuum - Check for deterioration, leaks,
discoloration, bleaching and stiffness.
(5) Cowl Flap Hinge - Secure.
(6) Cowl Flap Control - Check freedom of movement.
* (7)
Induction Air Filter
- Service.
(8) Induction
System - Check condition
and security of ducting.
(9) Engine Baffles and
Seals - Check condition and
security.
G. Engine/Reciprocating (Chapter 72).
(1) Engine -
Clean, check for security
of accessories.
(2) Cylinder
Compression -
Refer
to Engine
Manufacturer's
Service Bulletin M73-19.
(3) Engine Cylinders, Rocker Box Covers
and Pushrod
Housings -
Check for fin damage, cracks, oil leaks, security of attachment
and general condition.
(4) Crankcase,
Oil Sump and Accessory
Section - Inspect for
cracks and evidence of oil leaks, check bolts and nuts for
looseness retorque as necessary.
*50-Hour Requirement,
Refer to Paragraph
5-22, B.
Page
7 of
9

CESSNA MODEL
T303 MAINTENANCE
MANUAL
CESSNA
PROGRESSIVE
CARE
MODEL T303
OPERATION NO. 1
MECH INSP REMARKS
H. Ignition (Chapter 74).
(1)
Spark Plugs - Clean and rotate
(top right to bottom left,
top left
to
bottom
right).
(2) Ignition
Cables - Check condition
and security.
(3) Magnetos - Check magneto to engine timing and security.
I. Fuel
(Chapter 28).
(1) Engine Driven Fuel Pumps - Check for leaks, operation and
security.
J. Turbines (Chapter 81).
(1) Refer to Manufacturer's Overhaul Manual for all inspection
procedures.
K. Electrical Power (Chapter 24).
(1) Alternators - Check belt tension, wires and supports.
L. Vacuum (Chapter 37).
(1) Vacuum System Central Air Filter - Inspect for cleanliness.
(2) Suction Gage
- Inspect for security
and operation.
*50-Hour Requirement,
Refer to Paragraph
5-22, B.
Page
8
of 9

CESSNA MODEL
T303 MAINTENANCE
MANUAL
CESSNA
PROGRESSIVE
CARE
MODEL
T303
OPERATION
NO. 1
5-29. SPECIAL INSPECTION ITEMS. Check Maintenance Manual Chapter 5, for special inspection items due.
Accomplish all applicable items.
5-30.
POST INSPECTION.
A.
Lubrication and Servicing - Ensure all required
items have been lubricated and/or
serviced per
Maintenance Manual lubrication
and/or servicing charts
(Chapter 12).
B. Correct all discrepancies,
replace
cowling, access covers,
doors, fairings
and other items
removed for this inspection.
C. Operational
Check:
(1) Avionics,
flight and engine instruments
- Check operation.
D. Engine Compartment
- Check for oil
and/or fuel leaks.
E. Aircraft File - Check for required materials.
F. Check compliance
with applicable
Service Letters
and/or Airworthiness
Directives.
OPERATION
NO. 1 COMPLETED
AIRCRAFT
MODEL/SERIAL
REGISTRATION
NO.
AIRCRAFT HOURS
DATE
I certify that
this Operation
was performed
on the above
aircraft and that
this aircraft is
approved for return
to
serivce.
SUPERVISOR
MECHANIC AIRCRAFT
INSPECTOR
CERTIFICATE
NO. CERTIFICATE NO.
COMPANY NAME
ADDRESS
CITY
STATE
Page
9
of 9

CESSNA MODEL
T303
MAINTENANCE
MANUAL
CESSNA PROGRESSIVE
CARE
MODEL T303
OPERATION NO. 2
Cessna
DEALER INFORMATION
CUSTOMER AND AIRCRAFT
INFORMATION
ZONE
NAME
SERVICING
DEALER
NAME
ADDRESS
SERVICING
DEALER CODE
CITY & STATE
A C MODEL
AND SERIAL NO
REG NO
DATE
ENG. SERIAL NO
ENG SERIAL NO
LEFT HAND R H
ZONE CODE
SELLING
WARRANTY
DEALER CODE START
DATE
MECH INSP REMARKS
5-31. WINGS.
A. Electrical Power (Chapter 24).
* (1)
Battery Installation
- Inspect
overboard vent
and vent line
for
damage and obstruction.
* (2) Battery Cables
- Inspect for corrosion
and deterioration.
* (3)
Battery
Electrolyte
- Inspect
for spewage
and
level in
each
cell.
* (4)
Fuseholders -
Ensure all fuses
are functional
and spares
are
available.
(5) Wings and Fuselage
- Check wiring, routing,
security and
terminals.
(6)
External
Power -Inspect
receptacle
for securityof installation
and damage.
Inspect contactors for damage
and operation.
B. Flight Controls
(Chapter
27).
(1) Ailerons - Inspect skins and hinges for cracks and loose
rivets;
bellcrank
stop bolt for
looseness
and/or jam
nut
for
being tight,
linkage,
pulleys and
bolts for condition,
operation,
security,
travel and
friction.
(2) Aileron
Trim
Tab - Inspect
skin
and hinge
for
cracks and
loose
rivets; linkage
for cracks
and wear,
bolts for
safety
and
tab for
free play
and travel.
(3)
Aileron
Trim Tab
Actuator
- Check
for condition
and se-
curity.
(4)
Aileron
and Aileron
Trim
Cables -
Check condition,
rout-
ing, tension, turnbuckle
safetying;
cables
in
pulleys
and
not rubbing structure.
(5)
Flaps
- Check
linkage,
bellcranks,
pulleys,
cables,
motor
and actuator
for condition,
tension
and
security.
(6)
Flaps
- Check
travel, extension
and retraction.
*50-Hour
Requirement,
Refer
to Paragraph
5-22, B.
D5267-13
Page 1 of 6