Challenge Titan 265 User manual

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CHALLENGE
TITAN 265
PAPER CUTTER
Instruction Manual
Serial Numbers 001314 & Up

F.265-B
Sept. 2000
TITAN 265
PAPER CUTTING
MACHINE
Sold and Serviced by
The Challenge Machinery Company
1433 Fulton Avenue
Grand Haven, MI 49417-1594 USA
ChallengeMachinery.com
Serial Numbers 001314 & Up
INSTRUCTION AND
PARTS MANUAL

1.0 Introduction
2
1.0 Introduction
THIS MANUAL is designed to help you get the most from your Challenge equipment. Keep this
manual in a safe, convenient place for quick reference by operators and service personnel.
SAFETY ALERT! This symbol means CAUTION: Personal safety
instructions! Pay special attention to the instructions in bold type. Personal injury may result if the
precautions are not read and followed.
READ THIS MANUAL BEFORE OPERATING! Follow precautions and instructions given and you
should have years of trouble-free operation. If after reading the manual questions still remain, contact
your Authorized Challenge Dealer.
FOR PARTS AND SERVICE contact the Authorized Challenge Dealer from whom you purchased
your machine. Use the illustrations and parts lists at the back of this manual to identify the correct
parts needed. Always give the SERIAL NUMBER and MODEL of your machine to insure the correct
parts are sent as soon as possible.
Take a few minutes right now to RECORD YOUR MACHINE SERIAL NUMBER in the space
provided on the front cover of this manual. Also be sure to fill out the warranty card accompanying
your machine and return it DIRECTLY TO CHALLENGE.
If you bought a used machine, it is important to have the following information on record at Challenge.
Copy this page, fill in the information and send it care of The Challenge Service Department, 1433
Fulton Avenue •Grand Haven •MI 49417-1594.
CHALLENGE MODEL SERIAL NUMBER
ATTN COMPANY
ADDRESS
CITY STATE/PROVINCE ZIP
PHONE DATE INSTALLED
DEALER NAME & CITY
* WARRANTY INFORMATION *
It is very important that you read and understand the conditions outlined in the Warranty Information
Sheet attached to the outside of the shipping container of your machine.
The Warranty Information Sheet must be filled out completely and returned to THE CHALLENGE
MACHINERY COMPANY in order for the warranty to be issued for this machine.
Challenge® is a registered trademark of The Challenge Machinery Company•1433 Fulton Ave.•Grand Haven MI 49417
Copyright© 1999 by The Challenge Machinery Company. All rights reserved. Printed in the U.S.A

1.0 Introduction
3
TABLE OF CONTENTS
1.0 Introduction .................................................................................................................................2
2.0 Safety..........................................................................................................................................6
2.1 Precautions.............................................................................................................................6
2.2 Power Lockout Procedure .......................................................................................................6
2.3 Warning Label Definitions........................................................................................................7
3.0 Packing List.................................................................................................................................9
Optional Items.............................................................................................................................9
4.0 Specifications............................................................................................................................10
5.0 Installation & Setup....................................................................................................................11
5.1 Inspecting Shipment..............................................................................................................11
5.2 Uncrating ..............................................................................................................................11
5.3 Cleaning................................................................................................................................12
5.4 Fitting Through Narrow Door .................................................................................................12
5.5 Removing the table ...............................................................................................................12
5.6 Removing the Foot Treadle...................................................................................................14
5.7 Removing the Front Guard....................................................................................................14
5.8 Reattaching the Table...........................................................................................................15
5.9 Installing Extension Tables....................................................................................................15
5.10 Hydraulic System Check......................................................................................................16
5.11 Optional False Clamp Plate.................................................................................................16
5.12 Power Hook-Up...................................................................................................................17
5.13 Line Light ............................................................................................................................18
6.0 Operation..................................................................................................................................20
6.1 Power – Main Switch.............................................................................................................20
6.2 Start Up.................................................................................................................................20
6.3 Making a Cut (Using Two-hand cut buttons) ..........................................................................21
6.4 Making a Cut (Using Front guard)..........................................................................................21
6.5 Jogging Aid...........................................................................................................................21
6.6 Knife Change Alarm and Lubrication Alarm ...........................................................................22
6.7 Manual Clamping (Using the Foot Treadle)............................................................................22
6.8 Display Panel........................................................................................................................23
Definition of Keys........................................................................................................................23
6.9.1 Variable Speed Pinpoint Backgauge Control ..................................................................23
6.9.2 IN/MM Key.....................................................................................................................23
6.9.3 Send Key.......................................................................................................................23
6.9.4 Push-Out Key.................................................................................................................24
6.9.5 Clear Key.......................................................................................................................24
6.9.6 Enter Key.......................................................................................................................24
6.9.7 Priority Add (X/Y) Key ....................................................................................................24
6.9.8 Soft-Keys.......................................................................................................................24
6.9.9 Arrow Keys.....................................................................................................................24
6.9.10 Contrast Control...........................................................................................................24
6.10 Manual Backgauge Control .................................................................................................24
6.10.1 Backgauge Glide Control..............................................................................................24
6.10.2 Backlash Indicator........................................................................................................25
6.11 Send Mode..........................................................................................................................25
6.11.1 Entering Math...............................................................................................................25
6.11.2 Entering Fractions........................................................................................................25
6.12 Maintenance Mode..............................................................................................................26
6.12.1 Knife Adjust..................................................................................................................26
6.12.2 Parameters ..................................................................................................................26
6.12.3 Diagnostic....................................................................................................................27
6.12.4 Language.....................................................................................................................28

1.0 Introduction
4
6.13 Job Mode............................................................................................................................ 28
6.13.1 Lock/Unlocking a Job................................................................................................... 29
6.13.2 Copying a Job.............................................................................................................. 29
6.13.3 Erasing a Job............................................................................................................... 29
6.13.4 Creating a New Job...................................................................................................... 29
6.13.5 Editing an Existing Job................................................................................................. 31
6.13.6 Running a Programmed Job......................................................................................... 31
6.13.7 Exiting a Job................................................................................................................ 32
6.14 An Example Job.................................................................................................................. 32
6.15 Operating Tips .................................................................................................................... 34
6.16 Note to Dealer..................................................................................................................... 34
6.16.1 Entering the Dealer Name and Phone Number............................................................. 34
7.0 Knife Installation/Changing........................................................................................................ 35
7.1 Knife Removal ...................................................................................................................... 35
7.2 Knife Installation.................................................................................................................... 37
7.3 Knife Care Tips..................................................................................................................... 38
7.3.1 Knife Blade Life.............................................................................................................. 39
7.3.2 Cutting Stick .................................................................................................................. 39
7.3.3 Bevel Angle ................................................................................................................... 39
7.3.4 Helpful Suggestions....................................................................................................... 39
7.3.5 Knife Care...................................................................................................................... 40
8.0 Maintenance Guide................................................................................................................... 41
8.1 Troubleshooting.................................................................................................................... 42
8.2 Description of Error Messages .............................................................................................. 43
8.3 Sensor Data Abbreviations.................................................................................................... 44
8.4 Routine Maintenance............................................................................................................ 45
8.4.1 Weekly........................................................................................................................... 45
8.4.2 Monthly.......................................................................................................................... 45
8.4.3 Yearly............................................................................................................................ 45
8.5 Checking/Changing the Hydraulic Fluid................................................................................. 45
8.5.1 Recommended Hydraulic Oils........................................................................................ 46
8.6 Oil and Grease...................................................................................................................... 48
8.7 Adjustments.......................................................................................................................... 48
8.7.1 Backgauge Gib Adjustments.......................................................................................... 48
8.7.2 Squaring the Backgauge................................................................................................ 49
8.7.3 Clamp Height and Level Adjustment............................................................................... 50
8.7.4 Proximity Switches......................................................................................................... 51
8.7.5 Hydraulic Adjustments ................................................................................................... 54
8.8 Cleaning ............................................................................................................................... 57
9.0 Parts List & Sequence of Operations......................................................................................... 58
9.1 Main Assembly – Front View................................................................................................. 58
9.2 Main Assembly – Side View.................................................................................................. 59
9.3 Main Assembly – Rear View.................................................................................................. 60
9.4 Main Assembly – Table View................................................................................................. 61
9.5 Main Assembly – Parts List ................................................................................................... 62
9.6 Main Assembly – Cut Buttons................................................................................................ 64
9.7 Main Assembly – Front Shield............................................................................................... 65
9.8 Electrical Panel Assembly..................................................................................................... 66
9.9 Hydraulic Sequence of Operation.......................................................................................... 69
9.10 Hydraulic Power Unit Assembly........................................................................................... 70
9.11 Manifold Assembly.............................................................................................................. 72
9.12 Hydraulic Schematic ........................................................................................................... 73
9.13 Manifold Sub-Plate Assembly.............................................................................................. 74
9.14 Sequence/Check Valve Assembly....................................................................................... 75
9.15 Basic Machine Schematic................................................................................................... 76

1.0 Introduction
5
9.16 Electrical Sequence of Operation.........................................................................................78
9.17 Cut Button Assembly...........................................................................................................79
9.18 Control Console Assembly ..................................................................................................80
9.19 Control P.C. Assembly ........................................................................................................81
9.20 Power Panel Label ..............................................................................................................82
9.21 Fuse Value and Function.....................................................................................................83
9.22 Knife Latch Assembly..........................................................................................................84
9.23 Line Light Assembly ............................................................................................................85
10.0 Safety Systems Test................................................................................................................86

2.0 Safety
6
2.0 Safety
2.1 Precautions
•This machine is designed for one-person operation. Never operate the machine with more than
one person.
•Safe use of this machine is the responsibility of the operator. Use good judgment and common
sense when working with and around this machine.
•Read and understand all instructions thoroughly before using the machine. If questions remain,
contact the dealer from which you purchased this machine. Failure to understand the operating
instructions may result in personal injury.
•Only trained and authorized people should operate this machine.
•Do not alter safety guards or devices. They are for your protection. Severe personal injury may
result.
•Disconnect power before cleaning or performing maintenance. See Section 2.2 Power Lockout
Procedure.
•Observe all caution labels on this machine.
•Be sure the cutter is properly grounded.
•Be sure there is sufficient power to operate the cutter properly.
•Observe all caution plates mounted on this cutter.
•Keep foreign objects off table and away from cutter blade.
•BE EXTREMELY CAREFUL when handling and changing the cutter knife. Severe lacerations or
dismemberment could result from careless handling procedures.
•Keep the floor around the cutter free of trim, debris, oil and grease.
•When replacing hydraulic parts, loosen the connections slowly to release pressure. Never loosen
connections with the machine running.
•If the cutter sounds or operates unusually, turn it off and consult the troubleshooting section of
this manual. If the problem cannot be corrected, have it checked by a qualified service person.
•CRUSH HAZARD, keep hand and fingers from under the clamp when clamping paper. Use
Jogging Aid to load paper, and use the backgauge to push paper out before unloading. DO NOT
REACH UNDER THE KNIFE AND CLAMP AREA!
2.2 Power Lockout Procedure
For maximum safety when making adjustments or repairs to your machine, be sure to lock out the
main power control switch to which the machine is connected. The switch should be moved to the
OFF position and a padlock placed in the loop. The key should be held by the person servicing the
machine.
Figure 1

2.0 Safety
7
2.3 Warning Label Definitions
The following warning labels are found at various locations on your machine. Read and understand
the meaning of each symbol. If a label is lost from the machine, it should be replaced.
HAZARDOUS AREA
Disconnect power before cleaning, servicing, or making adjustments not requiring
power. Do not alter safety guards or devices; they are for your protection. Replace
all guards. Do not operate with any guards removed.
SHOCK HAZARD
Disconnect power before removing cover. Replace cover before operation.
SHOCK HAZARD
Disconnect power before removing cover. Replace cover before operation.
SINGLE OPERATOR
Do not operate with more than one person.

2.0 Safety
8
!OJO!
This Este simbolo de alerta de seguridad significa ¡ OJO ! -
INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las instrucciones porque se refieren a su
seguridad personal. Fall de obedecer las instrucciones que siguen podria resultar en lesiones
corporales.
•Esta maquina, junto con sus mecanismos de seguridad, esta disenada para ser manejada por
•UNA SOLA PERSONA a la vez. Jamas debe ser manejada por mas de una persona al mismo
•tiempo.
•La seguridad es la responsabilidad del operario que usa esta maquina.
•LEA DETENIDAMENTE el manual de instrucciones y las PRECAUCIONES DE SEGURIDAD
antes de poner a funcionar la cortadora. Pidale a su supervisor una copia.
•El manejo de la guillotina debe estar exclusivamente a cargo de personal entrenado y autorizado
para ello.
•NO MODIFIQUE LOS MECANISMOS DE SEGURIDAD, estan ahi para su proteccion no deben
ni modificarse ni quitarse.
•DESCONECTE LA CORRIENTE ELECTRICA antes de proceder a hacerle servicio de limpieza,
engrasar, o de hacer adjustes que no requieren corriente. Trabe el interruptor en la posicion
OFF (apagado); vea “Procedimiento para cortar la corriente electrica” al pie de esta pagina.
•Eche llave a la guillotina y quite la llave cuando la maquina no esta en operacion; vea “Corriente
electrica”.
•Asegurese de que la guillotina este debidamente a tierra. Vea “Conexion de la fuerza electrica”.
•Verifique el voltaje y asegurese de que este sea suficiente para el debido funcionamiento de la
guillotina.
•Preste atencion a todas las placas con advertencias instaladas en esta guillotina.
•No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora.
•TENGA SUMO CUIDADO al tocar y cambiar la cuchilla. Heridas severas y hasta
desmembramiento pueden resultar del manejo sin cuidado o negligente.
•El suelo alrededor de la guillotina debe mantenerse despejado y libre de recortes, desperdicios,
aceite y grasa.
•Al haber la necesidad de reemplazar partes hidraulicas, afloje todas las conexiones poco a poco
para dejar escapar la presion. Jamas debe aflojarse conexiones mientras la maquina este
•andando.
•Si la guillotina empezara a sonar o trabajar diferentemente a lo acostumbrado, desconectela y
consulte la seccion “Troubleshooting” (Reparador) de este manual. Si no es posible corregir el
problema, llame a su servicio autorizado para que le examinen la maquina.
•PELIGRO DE MACHUQUE - Mantenga manos y dedos fuera de la agarradera mientras sujeta el
papel. Use el calibrador trasero y su rueda de mano para empujar el papel cortado. NO PONGA
SUS MANOS BAJOLA CUCHILLA O AREA DE LA AGARRADERA.
•NO OPERE SIN LAS GUARDAS PROTECTORAS!
¡ OJO ! PRECAUCION - Como proceder para desconectar
la corriente electrica.
Para maxima seguridad durante ajustes y reparaciones de su maquina, verifique bien que el interruptor principal
de control de corriente al cual la maquina esta conectada, este desconectado. El interruptor deba ser puesto en
la posicion “OFF” (desconectado) y se debe poner un candado en la anilla. La llave del candado debe ser
guardada por la persona que estara efectuando los trabajos de servicio o de reparacion en la guillotina.
Desconecte la corriente electrica antes de proceder a hacer cualquier ajuste o reparacion o de efectuar el
engrase en cualquier maquina.

3.0 Packing List
9
3.0 Packing List
Part No. Description
Qty.
2263-2 Knife 2
4165 Cutting Stick (in addition to one installed in machine) 3
F.265-B Instruction and Parts Manual 1
A-12608-4 Jogging Aid 1
44116 Table Extensions 2
44090 Support Bracket 1
44093 Back Plate 2
H-6918-606 Screw – 3/8-16 x ¾ Socket Head 12
H-7327-12 Washer – 3/8 Medium Lock 12
H-7321-6 Washer – 3/8 Plain 8
S-1859-1 Shim - .005” 12
S-1088-5 Wood Screw - #10 x 5/8 8
20-2150-4 Tool Kit 1
H-6918-608 Knife Bolts, 3/8 – 16 x 1” 6
8815 Knife Washers, Special 6
5064 Cutting Stick Puller 1
S-1245-5 Knife Lifters 2
W-141 1/8” Allen Wrench 1
W-137 5/32” Allen Wrench 1
W-164 5/16” Hex ‘T’ Wrench 1
W-158 3/8 x 5/16” Wrench 1
SU-10-113 Grease Brush 1
Optional Items
Part No. Description
Qty.
44027 False Clamp Plate
4165 Cutting Stick
2263-3 High Speed Steel Knife
K-44128 Large (18” x 24”) Side Tables – 2 Hand Cut
K-44129 Large (18” x 24”) Side Tables – Tilt Shield