Challenge Titan 265 User manual

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CHALLENGE
TITAN 265
PAPER CUTTER
Instruction Manual
Serial Numbers 001314 & Up

F.265-B
Sept. 2000
TITAN 265
PAPER CUTTING
MACHINE
Sold and Serviced by
The Challenge Machinery Company
1433 Fulton Avenue
Grand Haven, MI 49417-1594 USA
ChallengeMachinery.com
Serial Numbers 001314 & Up
INSTRUCTION AND
PARTS MANUAL

1.0 Introduction
2
1.0 Introduction
THIS MANUAL is designed to help you get the most from your Challenge equipment. Keep this
manual in a safe, convenient place for quick reference by operators and service personnel.
SAFETY ALERT! This symbol means CAUTION: Personal safety
instructions! Pay special attention to the instructions in bold type. Personal injury may result if the
precautions are not read and followed.
READ THIS MANUAL BEFORE OPERATING! Follow precautions and instructions given and you
should have years of trouble-free operation. If after reading the manual questions still remain, contact
your Authorized Challenge Dealer.
FOR PARTS AND SERVICE contact the Authorized Challenge Dealer from whom you purchased
your machine. Use the illustrations and parts lists at the back of this manual to identify the correct
parts needed. Always give the SERIAL NUMBER and MODEL of your machine to insure the correct
parts are sent as soon as possible.
Take a few minutes right now to RECORD YOUR MACHINE SERIAL NUMBER in the space
provided on the front cover of this manual. Also be sure to fill out the warranty card accompanying
your machine and return it DIRECTLY TO CHALLENGE.
If you bought a used machine, it is important to have the following information on record at Challenge.
Copy this page, fill in the information and send it care of The Challenge Service Department, 1433
Fulton Avenue •Grand Haven •MI 49417-1594.
CHALLENGE MODEL SERIAL NUMBER
ATTN COMPANY
ADDRESS
CITY STATE/PROVINCE ZIP
PHONE DATE INSTALLED
DEALER NAME & CITY
* WARRANTY INFORMATION *
It is very important that you read and understand the conditions outlined in the Warranty Information
Sheet attached to the outside of the shipping container of your machine.
The Warranty Information Sheet must be filled out completely and returned to THE CHALLENGE
MACHINERY COMPANY in order for the warranty to be issued for this machine.
Challenge® is a registered trademark of The Challenge Machinery Company•1433 Fulton Ave.•Grand Haven MI 49417
Copyright© 1999 by The Challenge Machinery Company. All rights reserved. Printed in the U.S.A

1.0 Introduction
3
TABLE OF CONTENTS
1.0 Introduction .................................................................................................................................2
2.0 Safety..........................................................................................................................................6
2.1 Precautions.............................................................................................................................6
2.2 Power Lockout Procedure .......................................................................................................6
2.3 Warning Label Definitions........................................................................................................7
3.0 Packing List.................................................................................................................................9
Optional Items.............................................................................................................................9
4.0 Specifications............................................................................................................................10
5.0 Installation & Setup....................................................................................................................11
5.1 Inspecting Shipment..............................................................................................................11
5.2 Uncrating ..............................................................................................................................11
5.3 Cleaning................................................................................................................................12
5.4 Fitting Through Narrow Door .................................................................................................12
5.5 Removing the table ...............................................................................................................12
5.6 Removing the Foot Treadle...................................................................................................14
5.7 Removing the Front Guard....................................................................................................14
5.8 Reattaching the Table...........................................................................................................15
5.9 Installing Extension Tables....................................................................................................15
5.10 Hydraulic System Check......................................................................................................16
5.11 Optional False Clamp Plate.................................................................................................16
5.12 Power Hook-Up...................................................................................................................17
5.13 Line Light ............................................................................................................................18
6.0 Operation..................................................................................................................................20
6.1 Power – Main Switch.............................................................................................................20
6.2 Start Up.................................................................................................................................20
6.3 Making a Cut (Using Two-hand cut buttons) ..........................................................................21
6.4 Making a Cut (Using Front guard)..........................................................................................21
6.5 Jogging Aid...........................................................................................................................21
6.6 Knife Change Alarm and Lubrication Alarm ...........................................................................22
6.7 Manual Clamping (Using the Foot Treadle)............................................................................22
6.8 Display Panel........................................................................................................................23
Definition of Keys........................................................................................................................23
6.9.1 Variable Speed Pinpoint Backgauge Control ..................................................................23
6.9.2 IN/MM Key.....................................................................................................................23
6.9.3 Send Key.......................................................................................................................23
6.9.4 Push-Out Key.................................................................................................................24
6.9.5 Clear Key.......................................................................................................................24
6.9.6 Enter Key.......................................................................................................................24
6.9.7 Priority Add (X/Y) Key ....................................................................................................24
6.9.8 Soft-Keys.......................................................................................................................24
6.9.9 Arrow Keys.....................................................................................................................24
6.9.10 Contrast Control...........................................................................................................24
6.10 Manual Backgauge Control .................................................................................................24
6.10.1 Backgauge Glide Control..............................................................................................24
6.10.2 Backlash Indicator........................................................................................................25
6.11 Send Mode..........................................................................................................................25
6.11.1 Entering Math...............................................................................................................25
6.11.2 Entering Fractions........................................................................................................25
6.12 Maintenance Mode..............................................................................................................26
6.12.1 Knife Adjust..................................................................................................................26
6.12.2 Parameters ..................................................................................................................26
6.12.3 Diagnostic....................................................................................................................27
6.12.4 Language.....................................................................................................................28

1.0 Introduction
4
6.13 Job Mode............................................................................................................................ 28
6.13.1 Lock/Unlocking a Job................................................................................................... 29
6.13.2 Copying a Job.............................................................................................................. 29
6.13.3 Erasing a Job............................................................................................................... 29
6.13.4 Creating a New Job...................................................................................................... 29
6.13.5 Editing an Existing Job................................................................................................. 31
6.13.6 Running a Programmed Job......................................................................................... 31
6.13.7 Exiting a Job................................................................................................................ 32
6.14 An Example Job.................................................................................................................. 32
6.15 Operating Tips .................................................................................................................... 34
6.16 Note to Dealer..................................................................................................................... 34
6.16.1 Entering the Dealer Name and Phone Number............................................................. 34
7.0 Knife Installation/Changing........................................................................................................ 35
7.1 Knife Removal ...................................................................................................................... 35
7.2 Knife Installation.................................................................................................................... 37
7.3 Knife Care Tips..................................................................................................................... 38
7.3.1 Knife Blade Life.............................................................................................................. 39
7.3.2 Cutting Stick .................................................................................................................. 39
7.3.3 Bevel Angle ................................................................................................................... 39
7.3.4 Helpful Suggestions....................................................................................................... 39
7.3.5 Knife Care...................................................................................................................... 40
8.0 Maintenance Guide................................................................................................................... 41
8.1 Troubleshooting.................................................................................................................... 42
8.2 Description of Error Messages .............................................................................................. 43
8.3 Sensor Data Abbreviations.................................................................................................... 44
8.4 Routine Maintenance............................................................................................................ 45
8.4.1 Weekly........................................................................................................................... 45
8.4.2 Monthly.......................................................................................................................... 45
8.4.3 Yearly............................................................................................................................ 45
8.5 Checking/Changing the Hydraulic Fluid................................................................................. 45
8.5.1 Recommended Hydraulic Oils........................................................................................ 46
8.6 Oil and Grease...................................................................................................................... 48
8.7 Adjustments.......................................................................................................................... 48
8.7.1 Backgauge Gib Adjustments.......................................................................................... 48
8.7.2 Squaring the Backgauge................................................................................................ 49
8.7.3 Clamp Height and Level Adjustment............................................................................... 50
8.7.4 Proximity Switches......................................................................................................... 51
8.7.5 Hydraulic Adjustments ................................................................................................... 54
8.8 Cleaning ............................................................................................................................... 57
9.0 Parts List & Sequence of Operations......................................................................................... 58
9.1 Main Assembly – Front View................................................................................................. 58
9.2 Main Assembly – Side View.................................................................................................. 59
9.3 Main Assembly – Rear View.................................................................................................. 60
9.4 Main Assembly – Table View................................................................................................. 61
9.5 Main Assembly – Parts List ................................................................................................... 62
9.6 Main Assembly – Cut Buttons................................................................................................ 64
9.7 Main Assembly – Front Shield............................................................................................... 65
9.8 Electrical Panel Assembly..................................................................................................... 66
9.9 Hydraulic Sequence of Operation.......................................................................................... 69
9.10 Hydraulic Power Unit Assembly........................................................................................... 70
9.11 Manifold Assembly.............................................................................................................. 72
9.12 Hydraulic Schematic ........................................................................................................... 73
9.13 Manifold Sub-Plate Assembly.............................................................................................. 74
9.14 Sequence/Check Valve Assembly....................................................................................... 75
9.15 Basic Machine Schematic................................................................................................... 76

1.0 Introduction
5
9.16 Electrical Sequence of Operation.........................................................................................78
9.17 Cut Button Assembly...........................................................................................................79
9.18 Control Console Assembly ..................................................................................................80
9.19 Control P.C. Assembly ........................................................................................................81
9.20 Power Panel Label ..............................................................................................................82
9.21 Fuse Value and Function.....................................................................................................83
9.22 Knife Latch Assembly..........................................................................................................84
9.23 Line Light Assembly ............................................................................................................85
10.0 Safety Systems Test................................................................................................................86

2.0 Safety
6
2.0 Safety
2.1 Precautions
•This machine is designed for one-person operation. Never operate the machine with more than
one person.
•Safe use of this machine is the responsibility of the operator. Use good judgment and common
sense when working with and around this machine.
•Read and understand all instructions thoroughly before using the machine. If questions remain,
contact the dealer from which you purchased this machine. Failure to understand the operating
instructions may result in personal injury.
•Only trained and authorized people should operate this machine.
•Do not alter safety guards or devices. They are for your protection. Severe personal injury may
result.
•Disconnect power before cleaning or performing maintenance. See Section 2.2 Power Lockout
Procedure.
•Observe all caution labels on this machine.
•Be sure the cutter is properly grounded.
•Be sure there is sufficient power to operate the cutter properly.
•Observe all caution plates mounted on this cutter.
•Keep foreign objects off table and away from cutter blade.
•BE EXTREMELY CAREFUL when handling and changing the cutter knife. Severe lacerations or
dismemberment could result from careless handling procedures.
•Keep the floor around the cutter free of trim, debris, oil and grease.
•When replacing hydraulic parts, loosen the connections slowly to release pressure. Never loosen
connections with the machine running.
•If the cutter sounds or operates unusually, turn it off and consult the troubleshooting section of
this manual. If the problem cannot be corrected, have it checked by a qualified service person.
•CRUSH HAZARD, keep hand and fingers from under the clamp when clamping paper. Use
Jogging Aid to load paper, and use the backgauge to push paper out before unloading. DO NOT
REACH UNDER THE KNIFE AND CLAMP AREA!
2.2 Power Lockout Procedure
For maximum safety when making adjustments or repairs to your machine, be sure to lock out the
main power control switch to which the machine is connected. The switch should be moved to the
OFF position and a padlock placed in the loop. The key should be held by the person servicing the
machine.
Figure 1

2.0 Safety
7
2.3 Warning Label Definitions
The following warning labels are found at various locations on your machine. Read and understand
the meaning of each symbol. If a label is lost from the machine, it should be replaced.
HAZARDOUS AREA
Disconnect power before cleaning, servicing, or making adjustments not requiring
power. Do not alter safety guards or devices; they are for your protection. Replace
all guards. Do not operate with any guards removed.
SHOCK HAZARD
Disconnect power before removing cover. Replace cover before operation.
SHOCK HAZARD
Disconnect power before removing cover. Replace cover before operation.
SINGLE OPERATOR
Do not operate with more than one person.

2.0 Safety
8
!OJO!
This Este simbolo de alerta de seguridad significa ¡ OJO ! -
INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las instrucciones porque se refieren a su
seguridad personal. Fall de obedecer las instrucciones que siguen podria resultar en lesiones
corporales.
•Esta maquina, junto con sus mecanismos de seguridad, esta disenada para ser manejada por
•UNA SOLA PERSONA a la vez. Jamas debe ser manejada por mas de una persona al mismo
•tiempo.
•La seguridad es la responsabilidad del operario que usa esta maquina.
•LEA DETENIDAMENTE el manual de instrucciones y las PRECAUCIONES DE SEGURIDAD
antes de poner a funcionar la cortadora. Pidale a su supervisor una copia.
•El manejo de la guillotina debe estar exclusivamente a cargo de personal entrenado y autorizado
para ello.
•NO MODIFIQUE LOS MECANISMOS DE SEGURIDAD, estan ahi para su proteccion no deben
ni modificarse ni quitarse.
•DESCONECTE LA CORRIENTE ELECTRICA antes de proceder a hacerle servicio de limpieza,
engrasar, o de hacer adjustes que no requieren corriente. Trabe el interruptor en la posicion
OFF (apagado); vea “Procedimiento para cortar la corriente electrica” al pie de esta pagina.
•Eche llave a la guillotina y quite la llave cuando la maquina no esta en operacion; vea “Corriente
electrica”.
•Asegurese de que la guillotina este debidamente a tierra. Vea “Conexion de la fuerza electrica”.
•Verifique el voltaje y asegurese de que este sea suficiente para el debido funcionamiento de la
guillotina.
•Preste atencion a todas las placas con advertencias instaladas en esta guillotina.
•No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora.
•TENGA SUMO CUIDADO al tocar y cambiar la cuchilla. Heridas severas y hasta
desmembramiento pueden resultar del manejo sin cuidado o negligente.
•El suelo alrededor de la guillotina debe mantenerse despejado y libre de recortes, desperdicios,
aceite y grasa.
•Al haber la necesidad de reemplazar partes hidraulicas, afloje todas las conexiones poco a poco
para dejar escapar la presion. Jamas debe aflojarse conexiones mientras la maquina este
•andando.
•Si la guillotina empezara a sonar o trabajar diferentemente a lo acostumbrado, desconectela y
consulte la seccion “Troubleshooting” (Reparador) de este manual. Si no es posible corregir el
problema, llame a su servicio autorizado para que le examinen la maquina.
•PELIGRO DE MACHUQUE - Mantenga manos y dedos fuera de la agarradera mientras sujeta el
papel. Use el calibrador trasero y su rueda de mano para empujar el papel cortado. NO PONGA
SUS MANOS BAJOLA CUCHILLA O AREA DE LA AGARRADERA.
•NO OPERE SIN LAS GUARDAS PROTECTORAS!
¡ OJO ! PRECAUCION - Como proceder para desconectar
la corriente electrica.
Para maxima seguridad durante ajustes y reparaciones de su maquina, verifique bien que el interruptor principal
de control de corriente al cual la maquina esta conectada, este desconectado. El interruptor deba ser puesto en
la posicion “OFF” (desconectado) y se debe poner un candado en la anilla. La llave del candado debe ser
guardada por la persona que estara efectuando los trabajos de servicio o de reparacion en la guillotina.
Desconecte la corriente electrica antes de proceder a hacer cualquier ajuste o reparacion o de efectuar el
engrase en cualquier maquina.

3.0 Packing List
9
3.0 Packing List
Part No. Description
Qty.
2263-2 Knife 2
4165 Cutting Stick (in addition to one installed in machine) 3
F.265-B Instruction and Parts Manual 1
A-12608-4 Jogging Aid 1
44116 Table Extensions 2
44090 Support Bracket 1
44093 Back Plate 2
H-6918-606 Screw – 3/8-16 x ¾ Socket Head 12
H-7327-12 Washer – 3/8 Medium Lock 12
H-7321-6 Washer – 3/8 Plain 8
S-1859-1 Shim - .005” 12
S-1088-5 Wood Screw - #10 x 5/8 8
20-2150-4 Tool Kit 1
H-6918-608 Knife Bolts, 3/8 – 16 x 1” 6
8815 Knife Washers, Special 6
5064 Cutting Stick Puller 1
S-1245-5 Knife Lifters 2
W-141 1/8” Allen Wrench 1
W-137 5/32” Allen Wrench 1
W-164 5/16” Hex ‘T’ Wrench 1
W-158 3/8 x 5/16” Wrench 1
SU-10-113 Grease Brush 1
Optional Items
Part No. Description
Qty.
44027 False Clamp Plate
4165 Cutting Stick
2263-3 High Speed Steel Knife
K-44128 Large (18” x 24”) Side Tables – 2 Hand Cut
K-44129 Large (18” x 24”) Side Tables – Tilt Shield

4.0 Specifications
10
4.0 Specifications
Description Inch Units Metric Units
Cutting Width 26 ½” 67.3 cm
Minimum Cut* 5/8” 16 mm
Clamp Opening 4” 10.2 cm
Table Space
Front:
Back: 18 ½” 28” 47 cm 71 cm
Dimensions
Table Height 36” 91 cm
Overall Height 58 3/16” 148 cm
Overall Length*** 64 ½” 164 cm
Overall Width 46 ¼” 117 cm
Approx. Net Weight 1680 lbs 762 kg
Approx. Shipping Weight 1900 lbs 861 kg
Electrical
208/230 Volts (±10%)/30 Amps, 1 Phase, 60 Hz, AC. Service size 40 Amps
Sound Emission
A-weighted sound pressure level measured in an enclosed room at operator level
(6 feet/183 cm):
Machine in idle state: 60 dB
Machine cycling without cutting paper: 70 dB
*With false clamp plate attached, minimum cut is 1-7/8” (48 mm).
***With table, front guard, and foot treadle removed, can be fit through a 32” (81.3 cm) door
opening.
Challenge reserves the right to make changes to any product or specification without notice and
without incurring responsibility to existing units.

5.0 Installation & Setup
11
5.0 Installation & Setup
5.1 Inspecting Shipment
This machine has been carefully packed to prevent damage during shipment. However, claims for
damage or loss are the responsibility of the recipient. Inspect all shipments as soon as they are
received. If there is any noticeable damage, note it on the freight bill. Visual and/or hidden damage
must be reported to the claims department of the carrier within 15 days. Contact your dealer if you
need any assistance. Check the contents of the box against the packing list on page 9. Make sure
there are no missing items.
5.2 Uncrating
The Titan 265 weighs approximately 1680 lbs (762kg). DO NOT risk personal injury or damage by
attempting to move machinery with makeshift equipment or inadequate manpower. This machine is
shipped on a wooden skid and enclosed in a protective, corrugated top. The machine is secured in
place with (4) lag screws. All accessories are packed in a separate box.
Remove the carton by removing the nails or staples holding it to the skid and lift it straight up over the
cutter. If you don’t have the ceiling clearance to do this, carefully slit the carton down the side and
then unwrap it from around the cutter. Remove the accessory box. Remove the lag screws that
secure the machine to the skid. Cut shipping straps on the hydraulic reservoir and remove wood
spacer from under reservoir.
The machine may then be removed from the skid. A fork-lift may be used if the forks will extend to
the back of the machine base. Raise the machine enough to create a small clearance between the
skid and machine. Make sure the forks engage the fork pockets found beneath the base. Remove
the skid.
DO NOT place hands under machine at any time during skid removal.
Place the machine on the ground and readjust placement of the forks for safe transport to its
destination.
Alternately, the following method may be used to lift the machine from the skid. Remove the front
table guard and table extensions (if installed, see Table Removal, 12) and the lower front cover.
Using lifting straps rated at 2000 lbs. or more, wrap the straps around the machine base from front to
back on each side of the table as shown in Figure 2& Figure 3on page 12. Hoist the machine and
remove its skid. IMPORTANT! Do not lift the machine by any portion of the table. The
aluminum table may pull from the base and strip its mounting threads. Injury may result.

5.0 Installation & Setup
12
Figure 2
Figure 3
5.3 Cleaning
After unpacking, wipe down all machine panels and clean the table surface (see the Cleaning
Section, page 57).
5.4 Fitting Through Narrow Door
The Titan 265 cutter will not fit through an opening less than 46-1/4” (117 cm) without the table being
removed. With the table, front guard, and foot treadle removed, it will fit through a 32” (81.3 cm)
opening.
5.5 Removing the table
Make sure the knife has been removed from the machine and that the knife and clamp are in the “up”
position. If they are not, read the Power Hookup Section (page 17) to connect power to the machine.
Turn on the power using the red and yellow main power switch, close the front guard (if installed), and
press the CLEAR button. This will preset the backgauge and send the knife and clamp up.
Turn off the machine and disconnect the power.

5.0 Installation & Setup
13
Remove the front tilt cover (if installed) and the sheet metal covers from the rear of the table.
Remove the backgauge motor cover, the lower back panel, and the lower front cover of the machine.
Also remove the table extensions and 2-hand button controls (if equipped).
Unplug the cable to the encoder at the back of the machine (Figure 4). Remove the motor junction
box cover and disconnect the wires to the motor (Figure 4). Remove the leadscrew cover and the
nylon tyraps that are attached to the bottom of the table. The motor wires and encoder wires should
now be free from the table.
Figure 4
Remove the preset board assembly from the bottom of table (Figure 5).
Figure 5
Open the top hood and loosen the jam nut on left hand side guide support screw and turn it in a few
turnsfor clearance,then remove the left and right side guides as shown in Figure 6& Figure 7on
page 14.
Motor
Jcn. Box
Encoder
Plug
Preset Board
Assembly

5.0 Installation & Setup
14
Figure 6
Figure 7
Remove the two taper pins from the bottom side of the table by tightening the jam nut on the taper
pin. Then remove the four screws that mount the table to the base. CAUTION: the table assembly
is very heavy and requires at least four people to remove.Pull the table out towards the back of
the machine.
5.6 Removing the Foot Treadle
Make sure the power is off and the power cord is disconnected. With the lower front cover removed,
use an open-end wrench to remove the two cables attached to the base at the foot treadle. These
cables hold the foot treadle up. Remove the long bracket from the treadle, and remove the clevis
pins at the rear pivot points of the foot treadle. The treadle can now be removed.
5.7 Removing the Front Guard
If your machine includes the front guard, it can be removed then replaced as described. Make sure
power is disconnected from the machine. Open the front guard and remove the cylinder bracket
screws (Figure 8on page 15).
Left Side
Guide
Right Side
Guide
Side Guide
Support Screw

5.0 Installation & Setup
15
Figure 8
Then open the top hood and remove one set of hinge screws (Figure 9). Slide the front guard out of
the other hinge.
Figure 9
5.8 Reattaching the Table
Set the table in position, and start its front two mounting screws. Then start the rear two mounting
screws. Replace the two taper pins (must be snug to seat the table), and then tighten all four screws.
Attach the right and left side guides then re-adjust the left hand side guide support screw until it
contacts the side guide and tighten the jam nut. (Figure 6&Figure 7on page 14), the preset board
assembly (Figure 5on page 13), the motor and encoder wire (Figure 4on page 13) and all guards
and panels.
Once the table is installed, the backgauge squareness and accuracy must be readjusted (see the
Accuracy Adjust section on page 27 and the Squaring the Backguage section on page 49).
5.9 Installing Extension Tables
NOTE: The power should be connected to the machine before installing the table extensions, see the
Power Hook-Up section on page 17.
Using the wood screws provided, attach a back plate to each extension table. Using (4) 3/8-16
capscrews, attach the table support to the under side of the main table as shown in Figure 10 on
page 16. If the machine is equipped with 2-hand cut buttons, route each cut button wire through the
slots in the bracket while attaching the bracket. Attach each support bracket to the under side of the
table, also shown in Figure 10 on page 16. Place spacers above each slot receiving a screw to
mount the table on the support. Lay the table extension on top of the spacers and insert the screws.
Slide the table extension tight to the table and shim as necessary.
Bracket
Screws
Hinge
Screws

5.0 Installation & Setup
16
Figure 10
5.10 Hydraulic System Check
The Titan 265 is powered by a hydraulic system consisting of an electric motor coupled directly to a
hydraulic pump.
The hydraulic reservoir holds 5 gallons of hydraulic fluid. It is filled with Rykon 46 hydraulic fluid at
the factory but should be checked before operation. Remove the lower rear panel cover. Check the
sight gauge on the rear side of the hydraulic tank. Fluid should just be visible in the sight gauge
(Figure 11). Add fluid if necessary, but avoid overfilling. For more information about checking and
changing the hydraulic fluid, including a cross-reference chart of approved fluids, see the
Recommended Oils section on page 46 of this manual. When finished, replace the panel.
Figure 11
The hydraulic fluid should be checked weekly and changed AT LEAST ONCE-PER-YEAR or after
every 1,000 hours of operation.
5.11 Optional False Clamp Plate
To prevent marking on pressure sensitive jobs, a false clamp plate is available as an optional item for
your machine. This plate attaches to the bottom of the clamp. It is secured with (3) setscrews
located in holes on the lower front face of the clamp.
Sight
Gauge

5.0 Installation & Setup
17
To install:
1. Make sure the knife and clamp are in the up position. If they are not, turn on the power using
the red and yellow main power switch. If equipped, close the front guard. Press the CLEAR
button. This will preset the backgauge and send the knife and clamp up.
2. Turn the power off and disconnect the power cord.
3. Open the front guard (if installed) and slide the false clamp plate under the clamp and slide
the plate up into position.
4. Hold the plate in position and secure with the (3) setscrews located in the lower front face of
the clamp, Figure 12.
5. Change the false clamp setting of the machine to ON to prevent the backgauge from
crashing into the false clamp plate. See the Knife Adjust section on page 26 for
information on how to do this.
NOTE: The minimum cut with the false clamp plate attached is 1-7/8”.
Figure 12
5.12 Power Hook-Up
For satisfactory operation, be sure that your cutter is wired for the correct phase and voltage and has
adequate power. The correct electrical specifications are shown on the machine’s serial number
plate.
Verify the setup voltage. Inadequate power to the cutter can be a major source of problems. Too
many machines on the same circuit will reduce the voltage to each machine. This condition will
frequently cause overheating, loss of power, and even failure to operate. You may need to dedicate
a line to provide power to this machine.
IMPORTANT! An adequate circuit size with properly sized wires is crucial. The circuit size should be
a minimum of 20% greater than amperage rating listed on the serial number plate. If a wire is run
over 75 feet (23m), the next size wire should be used.
Electrical Specifications for the Titan 265:
Voltage Amperage Circuit Size Wire Size
Single Ph.: 230 V 30 A 40 A #8 AWG
208 V 30 A 40 A #8 AWG
The power source is connected to the cutter at in the junction box located at the rear, right hand side
of the machine.
False Clamp Plate
Set Screws

5.0 Installation & Setup
18
1. Check incoming voltage and position voltage selection jumper in proper location as shown
below:
NOTE: The terminal block jumper must be set to the correct location according to the supply voltage
of the machine. Failure to set the terminal block jumper will cause damage to the machine!
2. Disconnect the power at the main power panel and lock it out to prevent accidental power-up.
See Power Lock-Out procedure, page 6.
3. Thread the power cord through the knock-out hole in the junction box located near the floor in
the lower left hand corner of the machine rear. Secure it with a conduit connector.
4. Use a wire nut to join the incoming ground wire with the green/yellow or green wire found in
the junction box.
5. Use wire nuts to join the two power leads to the L1 (blue or white) and L2 (brown or black)
leads found in the junction box.
6. Unlock the main panel and switch it on. The machine should now have power.
5.13 Line Light
The Titan 265 is equipped with two lights, which provide a line of light on the paper in the
approximate location of where the paper will be cut. The lights come on when power to the machine
is turned on. The light from each bulb reaches the table after passing between the knife and clamp.
Each light is focused with a socket head capscrew (Figure 13 on page 19).

5.0 Installation & Setup
19
Figure 13
To Adjust:
1. Place a wide sheet of paper on the cut stick to view the line light.
2. Using a 3/16” hex allen wrench, turn one of the cap screws until you see a 1/16-1/8” beam.
NOTE: it is best to start by turning the screw clockwise. If the screw turns all the way in
before a line appears, begin turning the screw counterclockwise.
3. Similarly, turn the adjustment screw of the other bulb, until one continuous beam is seen
across the cut stick.
SHOCK HAZARD! Always disconnect power at main power panel
before working on the cutter. Lock it out to prevent accidental power up. See Power Lockout
Procedure, page 6.
Bulb replacement:
1. Make sure power is off and unplug the machine (see Power Lockout Procedure, page 6).
2. Open the front guard (if equipped).
3. Remove the old bulb by lightly pushing the bulb into the socket and turning it 1/4 turn
counterclockwise. CAUTION! If the bulb is still hot, allow a few minutes for it to cool.
4. Insert the new bulb into the socket, push it in and twist it clockwise until the bulb locks into
place.
5. Reconnect power and turn the main power switch on. Readjust the line if necessary.
Line Light
Adj. Screws