Champion Global Power Equipment 100485 User manual

OPERATOR'S MANUAL
MODEL #100485
9200W ELECTRIC START GENERATOR
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2018 (Safety and Performance of
Portable Generators).
Covered by one or more of the following U.S. Patent Numbers: 10,862,414 and other U.S. and foreign patents pending.
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
RE V 20210311

www.TakeYourGeneratorOutside.com
As the only safe way to use a portable generator, taking your generator
outside is absolutely mandatory to keep your family safe from carbon
monoxide. But there’s even more you can do. By educating yourself
about all carbon monoxide risks, you’ll be better prepared to protect
your family from this colorless, oderless threat.
CARBON MONOXIDE SAFETY: THE BIG PICTURE
KNOW THE SYMPTOMS
• Headache
• Nausea
• Shortness of breath
• Dizziness
• Fatigue
STAY ALERT WITH CARBON
MONOXIDE DETECTORS
POINT FUMES AWAY FROM
NEARBY PEOPLE
KEEP IT OUTSIDE AND AWAY FROM
DOORS, WINDOWS, AND GARAGES
ALWAYS READ
THE OPERATOR’S
MANUAL FIRST
MANUAL
IF YOU FEEL SYMPTOMS,
LEAVE RIGHT AWAY

100485 - 9200W ELECTRIC START GENERATOR TABLE OF CONTENTS
3
TABLE OF CONTENTS
Introduction...................................................4
Safety Definitions ..........................................4
Important Safety Instructions.......................5
Fuel Safety ........................................................ 7
Safety and Dataplate Labels...................................... 8
Safety Symbols.................................................... 9
Operation Symbols ............................................... 10
Quick Start Label Symbols....................................... 11
Controls and Features ................................. 12
Generator ......................................................... 12
Control Panel ..................................................... 13
Intelligauge with Power Meter ................................... 14
Parts Included .................................................... 15
Tools Needed ..................................................... 15
Assembly..................................................... 16
Unpacking ........................................................ 16
Install the Wheel Kit.............................................. 16
Connect the Battery.............................................. 16
Add Engine Oil.................................................... 16
Add Fuel .......................................................... 17
Grounding ........................................................ 18
Operation..................................................... 19
CO Shield™ - Carbon Monoxide (CO) Detection and Auto-shutoff
System ............................................................. 19
Generator Location............................................... 20
Surge Protection ................................................. 20
Starting the Engine............................................... 21
Connecting Electrical Loads ..................................... 21
Do Not Overload Generator ...................................... 22
GFCI............................................................... 22
Smart Charger.................................................... 23
Stopping the Engine.............................................. 23
Moving the Generator ............................................ 23
Operation at High Altitude ....................................... 24
Maintenance................................................24
Cleaning the Generator .......................................... 24
Changing the Engine Oil ......................................... 24
Cleaning and Adjusting the Spark Plug.......................... 25
Cleaning the Air Filter ............................................ 25
Cleaning the Spark Arrestor ..................................... 25
Generator Battery ................................................ 26
Maintenance Schedule........................................... 26
Storage ........................................................27
Specifications..............................................28
Generator Specifications......................................... 28
Engine Specifications ............................................ 28
Oil Specifications................................................. 28
Fuel Specifications ............................................... 28
Battery Specifications............................................ 28
Temperature Specifications...................................... 28
Troubleshooting...........................................29
EFI Fault Indicator Codes............................. 31
Warranty* ....................................................32
Warranty Qualifications .......................................... 32
Repair/Replacement Warranty................................... 32
Do Not Return The Unit To The Place Of Purchase ............. 32
Warranty Exclusions ............................................. 32
Other Exclusions ................................................. 32
Limits of Implied Warranty and Consequential Damage........ 32
Contact Information .............................................. 32

100485 - 9200W ELECTRIC START GENERATOR INTRODUCTION
4
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to
possible dangers. The safety symbols, and their explanations,
deserve your careful attention and understanding. The safety
warnings do not by themselves eliminate any danger. The
instructions or warnings they give are not substitutes for proper
accident prevention measures.
DANGER
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE
NOTICE indicates information considered important, but not
hazard-related (e.g., messages relating to property damage).
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment
(CPE) product. CPE designs, builds, and supports all of our
products to strict specifications and guidelines. With proper
product knowledge, safe use, and regular maintenance, this
product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual at the time of
publication, and we reserve the right to change, alter and/or
improve the product and this document at any time without prior
notice.
CPE highly values how our products are designed, manufactured,
operated, and serviced as well as providing safety to the operator
and those around the generator. Therefore, it is IMPORTANT to
review this product manual and other product materials thoroughly
and be fully aware and knowledgeable of the assembly, operation,
dangers and maintenance of the product before use. Fully
familiarize yourself, and make sure others who plan on operating
the product fully familiarize themselves too, with the proper safety
and operation procedures before each use. Please always exercise
common sense and always err on the side of caution when
operating the product to ensure no accident, property damage,
or injury occurs. We want you to continue to use and be satisfied
with your CPE product for years to come.
When contacting CPE about parts and/or service, you will need to
supply the complete model and serial numbers of your product.
Transcribe the information found on your product’s nameplate
label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100485
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION

100485 - 9200W ELECTRIC START GENERATOR IMPORTANT SAFETY INSTRUCTIONS
5
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DANGER
Generator exhaust contains carbon monoxide, a colorless,
odorless, poisonous gas. Breathing carbon monoxide will
cause nausea, dizziness, fainting or death. If you start to feel
dizzy or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL
VENTILATED AREA AND POINT EXHAUST AWAY.
DO NOT operate the generator inside any building, including
garages, basements, crawlspaces and sheds, enclosure or
compartment, including the generator compartment of a
recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area through
windows, doors, vents or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a poison
you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and
windows are open.
ONLY use OUTSIDE and far away from windows, doors,
and vents.
Install battery-operated carbon monoxide alarms or plug-in
carbon monoxide alarms with battery back-up according to the
manufacturer’s instructions.
WARNING
Although the generator contains a spark arrester, maintain
a minimum distance of 5 ft. (1.5 m) from dry vegetation to
prevent fires.
DANGER
Operate equipment with guards in place.
Rotating parts can entangle hands, feet, hair, clothing and/or
accessories. Traumatic amputation or severe laceration can
result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
DO NOT wear loose-fitting clothing, dangling drawstrings or
items that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged or frayed.
Use only Champion electrical cords for proper application.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to operate or
service the generator.
Use a ground fault circuit interrupter (GFCI) in damp areas and
areas containing conductive material such as metal decking.
Connection to your home’s electrical system requires a
listed 30A transfer switch installed by a licensed electrician
and approved by the local authority having jurisdiction. The
connection must isolate the generator from the utility power
and must comply with all applicable laws and electrical codes.
WARNING
Do not use generator for medical and life support uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support devices or life
support appliances.
NEVER use this product to power medical devices or medical
appliances.
Inform your electricity provider immediately if you or anyone in
your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power
would cause you or anyone in your household to experience a
medical emergency.

100485 - 9200W ELECTRIC START GENERATOR IMPORTANT SAFETY INSTRUCTIONS
6
WARNING
Spark from removed spark plug wire can result in fire or
electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot
contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on
contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to
ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible
materials.
WARNING
Rapid retraction of the recoil cord will pull hand and arm
towards the engine faster than you can let go. Broken bones,
fractures, bruises or sprains could result. Unintentional
startup can result in entanglement, traumatic amputation or
laceration.
When starting engine, pull the recoil cord slowly until
resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices
plugged in and turned on.
CAUTION
Exceeding the generator’s running capacity can damage the
generator and/or electrical devices connected to it.
DO NOT overload the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
CAUTION
Start the generator and allow the engine to stabilize before
connecting electrical loads.
Connect electrical equipment in the off position, and then turn
them on for operation.
Turn electrical equipment off and disconnect before stopping
the generator.
CAUTION
Improper treatment or use of the generator can damage it,
shorten its life or void the warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture, dust,
or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect
them from the generator.
DO NOT use the generator if:
–Electrical output is lost
–Equipment sparks, smokes or emits flames
–Equipment vibrates excessively
WARNING
Tampering with CO Shield™ could result in a hazardous
condition. Removing the CO Shield module will not allow the
generator to start.

100485 - 9200W ELECTRIC START GENERATOR IMPORTANT SAFETY INSTRUCTIONS
7
Fuel Safety
DANGER
GASOLINE AND GASOLINE VAPORS ARE HIGHLY
FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
–Gasoline is highly flammable and explosive.
–Gasoline can cause a fire or explosion if ignited.
–Gasoline is a liquid fuel but it’s vapors can ignite.
–Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
–Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
–Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs
room to expand when temperatures rise.
–In the case of any petroleum gasoline fire, flames should never
be extinguished unless the fuel supply valve can be turned
OFF. By not doing so, if a fire is extinguished and the supply
of fuel is not turned OFF, an explosion hazard could be created.
When adding or removing gasoline:
DO NOT light or smoke cigarettes.
Turn the generator off and let cool for at least two minutes before
removing the gasoline cap. Always loosen the cap slowly to relieve
pressure in the tank.
Only fill or drain gasoline outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator at the gas
station. Always use an approved container to transfer the fuel to
the generator.
DO NOT overfill the gasoline tank.
Always keep gasoline away from sparks, open flames, pilot lights,
heat and other sources of ignition.
When starting the generator:
DO NOT attempt to start a damaged generator.
Always check that the gasoline cap, air filter, spark plug, fuel lines
and exhaust system are properly in place.
Always allow spilled gasoline to evaporate fully before attempting
to start the engine.
Always be certain that the generator is resting firmly on level
ground.
When operating the generator:
DANGER
Fuel lines are pressurized. Servicing fuel lines may release
pressurized fuel.
DO NOT move or tip the generator during operation.
When transporting or servicing the generator:
Disconnect the spark plug wire.
DO NOT transport the unit at an angle greater than 15 degrees.
When storing the generator:
Store away from sparks, open flames, pilot lights, heat and other
sources of ignition.
Do not store generator, gasoline or LPG cylinders near furnaces,
water heaters, or any other appliances that produce heat or have
automatic ignitions.
DO NOT store the unit at an angle greater than 15 degrees.
DANGER
NEVER place a gasoline container, gasoline tank, LPG cylinder
or any combustible material in the path of the exhaust stream
during operation of the engine.
WARNING
Never use a gasoline container, gasoline tank, or any other fuel
item that is broken, cut, torn or damaged.

100485 - 9200W ELECTRIC START GENERATOR IMPORTANT SAFETY INSTRUCTIONS
8
Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
LABEL DESCRIPTION
A
PELIGRO
El uso de un generador en
interiores PUEDE MATARLO EN
MINUTOS. El escape del
generador contiene monóxido de
carbono. Éste es un veneno que no
se puede ver ni oler.
•NUNCA lo use dentro del hogar ni
el garaje, INCLUSO SI las puertas
y ventanas están abiertas.
•Úselo SÓLO a la INTEMPERIE
lejos de ventanas, puertas, y
orificios de ventilación.
DANGER
Utiliser un générateur à l’intérieur
PEUT VOUS TUER EN QUELQUES
MINUTES. L’échappement du
générateur contient du monoxyde de
carbone. Il s’agit d’un poison que vous
ne pouvez ni voir ni sentir.
•Ne l’utilisez JAMAIS dans la
maison ou le garage MÊME SI les
portes et les fenêtres sont ouvertes.
•Utilisez-le UNIQUEMENT À
L’ EXTÉRIEUR, loin des fenêtres,
portes et trappes de ventilation.
NEVER use inside a
home or garage,
EVEN IF doors and
windows are open.
ONLY use OUTSIDE
and far away from
windows, doors,
and vents.
DANGER
Using a generator indoors CAN KILL
YOU IN MINUTES. Generator exhaust
contains carbon monoxide. This is a
poison you cannot see or smell.
1028-L-SF-C
K2945 109 485 ---
ColorsLPN 1028-L-SF
Rev C
Size 163 x 113 mm
Artwork Notes
3mm corner radius; 2mm safe margin
Revision Changes
B: Fix bold fo r “ONLY OUTSIDE” in F rench
C: Need add t he text heigh t
This artwor k belongs to Champion P ower Equipment. The co ntents are confide ntial and privileged a nd shall not be disclos ed to or used by or for
outside part ies without the ex plicit consent of Ch ampion Power Equipme nt.
Safety Symbols/
CO Danger
B
1607-L-SF-C
AUTOMATIC SHUTOFF – YOU MUST:
APAGADO AUTOMÁTICO– USTED DEBE:
ARRÊT AUTOMATIQUE– VOUS DEVEZ :
Move generator to an open, outdoor area. Point exhaust away. Don’t run generators
in enclosed areas (e.g. not in house or garage).
Mover el generador a un área abierta a la intemperie. Apunte el escape alejado. No corra los
generadores en áreas cerradas (ej. no en una casa o garaje).
Déplacer le générateur vers un espace extérieur
en plein air. Garder l’échappement loin. Ne pas
faire fonctionner les générateurs dans un espace
clos (ex., pas dans une maison ou un garage).
ACTION LABEL
ETIQUETA DE ACCIÓN
ÉTIQUETTE D'ACTION
EXHAUST EL ESCAPE L’ECHAPPEMENT
POINT AWAY
DIRIJA ALEJADO
DIRIGER LOIN
Move to fresh air and get medical
help if sick, dizzy or weak.
Mueva al aire fresco y obtenga
asistencia medica si está
enfermo, mareado, o débil.
Aller à l'air frais et obtenir de
l'aide médicale si malade,
étourdi ou faible.
PROCESS
ColorsLPN 160 7-L-SF
Rev C
Size ~276.4 x 82 .3 mm
Artwork Notes
2mm safe margin; to be print ed on white sub strate
Revision Changes
B: Updated dieline
C: Deleted “ 25 ft./7 m ”
This artwo rk belongs to Champion P ower Equipment. The co ntents are confid ential and privilege d and shall not be disclos ed to or used by or for
outside par ties without the ex plicit consent of Ch ampion Power Equipme nt.
K485 152 109
CO Shield™ Action –
automatic shutoff
*See CO Shield section
C
1110-L-OP-B
UNLEADED FUEL ONLY. Minimum octane
rating of 87. Maximum 10% ethanol.
GASOLINA REGULAR SOLAMENTE. 87 octanos
como mínimo. Máximo de etanol de 10%.
ESSENCE SANS PLOMB SEULEMENT.
Indice d’octane minimal de 87.
Maximum 10 % d'éthanol.
K109 --- --- ---
ColorsLPN 1110 -L -O P
Rev B
Size 46 x 46 mm
Artwork Notes
3mm corner radius; 2mm safe margin; whit e to be
prin ted shown in 50% process magenta
Revision Changes
-Changed Octane rat ing from 8 5 to 87 (20200407)
This ar twork belongs to Champion P ower Equipment . The content s are confidential and privileged and shall not be disclosed to or used by or for
outside parties wi thout the explicit consent of Champion Power E quipment.
Fuel
D
WARNING
DO NOT TOUCH!
Exhaust gases, muffler
and engine components
are extremely HOT and
cause burns.
Operation of this equipment may create sparks that can start
fires around dry vegetation. A spark arrestor may be
required. The operator should contact local fire agencies for
laws and regulations relating to fire prevention requirements.
If installed, clean every 100 hours or every season.
ADVERTENCIA
¡NO TOCAR! Los gases de
escape, el silenciador y los
compnonentes del motor están
extremadamente CALIENTES y
causan quemaduras.
La operación de este equipo puede producir chispas que pueden provocar
incendios alrededor de la vegetación seca. Un supresor de chispas puede que
sea necesario. El operador debe comunicarse con las agencias locales de
bomberos para las leyes y reglamentos relativos a los requisitos de prevención
de incendios. Si está instalado, limpie cada 100 horas o cada temporada.
AVERTISSEMENT
NE PAS TOUCHER! Les gaz
d’échappement, le silencieux
et les pièces du moteur sont
extrêmement CHAUDS et
peuvent causer des brûlures.
Cet équipement peut créer des étincelles et provoquer un incendie dans la
végétation sèche. Un pare-étincelles peut être requis. L’utilisateur doit
communiquer avec le service d’incendie local pour connaître les lois et
les règlements en matière de prévention des incendies. Si elle est
installée, nettoyez la génératrice toutes les 100 heures ou chaque saison.
1035-L-SF-C
ColorsLPN 1035-L-SF
Rev C
Size 369 x 2 6 mm
Artwork Notes
3mm corner radius; 2mm safe margin
Revision Changes
C: updated some FR translation words.
This art work belongs to Cham pion Power Equipment. T he contents are con fidential and privi leged and shall not be disc losed to or used by or for
outside pa rties withou t the explicit consen t of Champion Power E quipment.
K485 152 --- ---
Hot Surface
E
CHAMPION POWER EQUIPMENT, INC.
12039 SMITH AVENUE
SANTA FE SPRINGS, CA 90670
USA / É.-U.
1-877-338-0999
WWW.CHAMPIONPOWEREQUIPMENT.COM
MADE IN CHINA / FABRIQUÉ EN CHINE
AC AMPS
AMPÈRES C.A.
FREQUENCY (Hz)
FRÉQUENCE (Hz)
RPM
TR / MIN
PHASE
PHASE
POWER FACTOR
FACTEUR DE
PUISSANCE
AC VOLTS
VOLTS C.A.
MANUFACTURE DATE
DATE DE FABRICATION
SERIAL NO.
N° DE SÉRIE
MODEL
MODÈLE
INSULATION CLASS
CLASSE D’ISOLATION
MAX AMBIENT TEMP.
TEMP. AMBIANTE MAX.
2092-L-PR-A
GASOLINE WATTS
WATTS D'ESSENCE
100485
XXXXXXXXXXXX
XXXX 76.7/38.3
60
3600
1
1.0
120/240
F
9200
104°F
40°C
K--- --- --- ---
ColorsLPN 2092-L-PR
Rev A
Size 123 x 40 mm
Artwork Notes
3mm corner radius; 2mm safe margin; remove
“PROPANE WATTS” if not applicable
Revision Changes
---
This ar twork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for
outside parties without the explicit consent of Champion Power Equipment.
Dataplate
Top
A
B
Back Side
C
D
E

100485 - 9200W ELECTRIC START GENERATOR IMPORTANT SAFETY INSTRUCTIONS
9
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual
before using this product.
Clearance. Keep all objects at least 5 feet (1.5m) from generator. Heat from the muffler and exhaust gas
can ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric
shock. Improper connections to a building can allow current to backfeed into utility lines, creating an
electrocution hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause
severe burns or death. Keep generator at least 5 feet (1.5m) from all objects to prevent combustion.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp locations.

100485 - 9200W ELECTRIC START GENERATOR IMPORTANT SAFETY INSTRUCTIONS
10
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOL MEANING
Start
On
Stop or Off
Circuit Breaker Reset: Push
Locking Receptacle
High CO Warning. Move generator to
an open, outdoor area. Move to fresh
air and get medical help if sick, dizzy or
weak.
CO Shield System Fault. Electrical
issue, end of life.
SYMBOL MEANING
Neutral Bonded to Frame. Neutral
circuit IS electrically connected to the
frame/ground of the generator.
Smart Charger
Ground Terminal
Circuit Breaker Reset: Flip

100485 - 9200W ELECTRIC START GENERATOR IMPORTANT SAFETY INSTRUCTIONS
11
Quick Start Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
1 2 3 1 24
10W-30


KCG1 376 152 186
ColorsLPN 2826-L-OP
Rev A
Size 182 x 35 mm
Artwork Notes
3mm corner radius; 2mm safe margin
Revision Changes
-
This ar twork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for
outside parties without the explicit consent of Champion Power Equipment.
2826-L-OP-A
Starting the Engine
DANGER
Move generator outside and far away from windows,
doors and intake ventilation covers.
1. Check oil level.
Recommended oil is 10W-30.
2. Check gasoline level.
When adding gasoline, use a minimum octane rating of 87
and an ethanol content of 10% or less by volume.
3. Press and hold the engine switch to the “START” position.
4. Plug in desired device.
Stopping the Engine
1. Turn off and unplug all connected electrical loads.
2. Press the ignition switch to the “OFF” position.

100485 - 9200W ELECTRIC START GENERATOR CONTROLS AND FEATURES
12
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and
features. Save this manual for future reference.
Generator
1. Carrying Handle(s) –Used to lift or carry the unit.
2. Gasoline Tank – 7.7 gal. (29.1 L)
3. Fuel Cap – Remove to add fuel.
4. Air Filter – Protects the engine by filtering dust and debris
from the intake air.
5. Recoil Starter – Used to manually start the engine.
6. Never Flat Wheels – 9.5 in. (24.1 cm)
7. Oil Fill Cap/Dipstick –Used to check and fill oil level.
8. Support Leg
9. Battery – Provides 12V DC power the starting system.
10. Ground Terminal – Consult an electrician for local grounding
regulations.
11. Folding Handle –Used to move unit by lifting and rolling on
wheels. Do not use to lift or carry the unit.
12. Control Panel –See Control Panel section.
2
3
5
4
11
12
6
8
9
7
1
10

100485 - 9200W ELECTRIC START GENERATOR CONTROLS AND FEATURES
13
Control Panel
1. Engine Switch – Used to START or STOP the generator.
2. Intelligauge with Power Meter – See Intelligauge with
Power Meter section.
3. Circuit Breakers (Flip Reset) – Protects the generator
against electrical overloads.
4. Circuit Breakers (Push Reset) – Protects the generator
against electrical overloads.
5. CO Shield red shutoff LED
6. CO Shield yellow service LED
The CO Shield™ technology monitors for accumulation of
poisonous carbon monoxide (CO) gas produced by engine exhaust
when the generator is running. If CO Shield™ detects elevated
levels of CO gas, it automatically shuts off the engine.
* *See CO Shield section for more information
RECEPTACLES
AD
120/240V AC, 50A (NEMA 14-50R)
May be used to supply electrical power for
operation of 120/240 Volt AC, 50 Amp, single
phase, 60 Hz electrical loads.
BY
120/240V AC, 30A Locking (NEMA L14-30R)
May be used to supply electrical power for
operation of 120/240 Volt AC, 30 Amp, single
phase, 60 Hz electrical loads.
CC
(4×) 120V AC, 20A GFCI (NEMA 5-20R)
May be used to supply electrical power for
operation of 120 Volt AC, 20 Amp, single phase,
60 Hz electrical loads.
56
3
4
2
1
A B C

100485 - 9200W ELECTRIC START GENERATOR CONTROLS AND FEATURES
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Intelligauge with Power Meter
The meter is divided into two separate displays.
The top LCD displays each mode for several seconds and then
automatically cycles through.
The bottom LED displays the wattage being produced.
MODE DESCRIPTION
Voltage (V)
Output voltage of the generator.
Example: 240 volts, 50% output
Run Time (R) Example: 6 hours, no output
Frequency (H) Example: 60.0 hertz , 75% output
Total Run Time Example: 16 hours, 25% output
Output
The output power will be displayed at all times on the bottom.
The output power shown is based on the electrical load connected to the generator. As the output increases,
more LED lights are shown until the generator is overloaded at which time a red LED light will appear.
Fault Code
EFI Fault Code will only appear when a fault has occurred. It will be added after Total Run Time as the display
cycles through the different modes and be represented on the gauge starting with the letter “F”.
If multiple faults have occurred, they will be displayed consecutively. For further information about EFI and Fault
Codes, visit help.championpowerequipment.com
Example: fault code #003, 25% output

100485 - 9200W ELECTRIC START GENERATOR CONTROLS AND FEATURES
15
Parts Included
Accessories
Engine Oil..................................... 37.2 fl. oz. (1100 ml)
Oil Funnel ...........................................................1
Smart Charger......................................................1
Assembly Parts
Wheels
9.5 in. (24.1 cm) Never Flat Wheel (A) .........................2
Wheel Hub Cap (B)..............................................2
Roll Pin (C) ......................................................2
Large R-clip (D) .................................................2
Support Leg
Support Leg with Vibration Mounts (E) ........................1
Flange Bolt (M8×16) (F) ........................................2
Flange Lock Nut (M8) (G).......................................2
Tools Needed
–Wrench/Socket set (metric)
–Pliers
–Phillips screwdriver
A
BCD
E
F G

100485 - 9200W ELECTRIC START GENERATOR ASSEMBLY
16
ASSEMBLY
Your generator requires some assembly. This unit ships from our
factory without oil. It must be properly serviced with fuel and oil
before operation.
If you have any questions regarding the assembly of your
generator, call our Technical Support Team at 1-877-338-0999.
Please have your serial number and model number available.
Unpacking
1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the generator.
3. Carefully cut each corner of the box from top to bottom. Fold
each side flat on the ground to provide a surface area to work
with the generator.
Install the Wheel Kit
CAUTION
The wheel kit is not intended for over-the-road use.
Install the Wheels
1. Before adding fuel and oil, tip the generator onto it’s recoil
end.
2. Remove wheel hub cap (B) from wheel by inserting a small
screwdriver into the slot provided and pry upward.
3. Slide the roll pin (C) through the wheel (A) from the outside.
4. Slide the roll pin through the mount point on the frame.
5. Secure with the r-clip (D).
6. Re-install hub cap on wheel.
7. Repeat to attach the second wheel.
AB
C
D
Install the Support Leg
1. Attach the support leg (E) to the generator frame with flange
bolts (F) and flange lock nuts (G).
2. Slowly tip the generator back down so that it rests on the
wheels and support Leg.
E
F
G
Connect the Battery
1. Cut cable tie on each side of battery connector.
2. Push two halves of battery connector together tightly.
NOTICE
The battery may require charging before the generator will
start either electrically or manually. Once the generator
is running, it will automatically charge the battery. It is
recommended to fully charge the battery at least once a month
with included battery maintainer.
Add Engine Oil
WARNING
DO NOT attempt to crank or start the engine before it has been
properly filled with the recommended type and amount of oil.
Damage to the generator as a result of failing to follow these
instructions will void your warranty.

100485 - 9200W ELECTRIC START GENERATOR ASSEMBLY
17
NOTICE
The generator rotor has a sealed, pre-lubricated ball bearing
that requires no additional lubrication for the life of the bearing.
NOTICE
The recommended oil type for typical use is 10W-30
automotive oil. However, using the listed conventional oils
shown in the “Recommended Engine Oil Type” chart may be
used for typical use including the first 5 hours of the break-in
run time period of the engine.
If running generator in extreme temperatures, refer to the
“Recommended Engine Oil Type” chart.
-20 020 40 60
Ambient temperature
Recommended Engine Oil Type
80 100 120
-28.9
°F
°C -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
10W-30
5W-30 Full Synthetic
10W-405W-30
1. Place the generator on a flat, level surface.
2. Remove oil fill cap/dipstick to add oil.
3. Using a funnel, add up to 37.2 fl. oz. (1100 ml) of oil (included)
and replace oil fill cap/dipstick. DO NOT OVERFILL.
4. Check engine oil level at every use and add as needed.
MAX
OIL DIP STICK
NOTICE
Once oil has been added, a visual check should show oil about
1-2 threads from running out of the fill hole.
When using the dipstick to check oil level, DO NOT screw in
the dipstick while checking.
NOTICE
Check oil level often during the break-in period. Refer to the
Maintenance section for recommended service intervals.
CAUTION
This engine is equipped with a low oil shut-off and will stop
when the oil level in the crankcase falls below the threshold
level.
NOTICE
The first 5 hours of run time are the break-in period for the
unit. During the break in period stay at or below 50% of the
running watt rating and vary the load occasionally to allow
stator windings to heat and cool. Adjusting the load will also
cause engine speed to vary slightly and help seat piston rings.
After the 5 hour break-in period, change the oil.
NOTICE
Synthetic oil may be used after the 5 hour initial break-in
period. Using synthetic oil does not decrease the recommended
oil change interval. Full synthetic 5W-30 oil will aid in starting
in cold ambient < 41º F (5º C) temperatures.
Add Fuel
DANGER
Gasoline vapors are highly flammable and extremely explosive.
DO NOT light or smoke cigarettes. Fire or explosion can cause
severe burns or death.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator. Use an
approved container to transfer the fuel to the generator.
Never use a gasoline container, gasoline tank, or any other fuel
item that is broken, cut, torn or damaged.
DO NOT overfill the gasoline tank. Always keep fuel away from
sparks, open flames, pilot lights, heat and other sources of
ignition.

100485 - 9200W ELECTRIC START GENERATOR ASSEMBLY
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Use clean, fresh, regular unleaded gasoline with a minimum
octane rating of 87 and an ethanol content of 10% or less by
volume. ybc
DO NOT mix oil with gasoline.
1. Remove the gasoline cap.
2. Slowly add gasoline to the tank. Tank is full when gasoline
reaches red circle on screen. DO NOT OVERFILL. Gasoline can
expand after filling. A minimum of ¼ in. (6.4 mm) of space left
in the tank is required for gasoline expansion, although more
than ¼ in. (6.4 mm) is recommended. Gasoline can be forced
out of the tank as a result of expansion if overfilled, and can
affect the stable running condition of the generator.
3. Screw on the gasoline cap and wipe away any spilled fuel.
CAUTION
Use unleaded gasoline with a minimum octane rating of 87
and an ethanol content of 10% or less by volume.
DO NOT light cigarettes or smoke when filling the tank.
DO NOT mix oil and gasoline.
DO NOT overfill the tank. Fill tank to approximately ¼ in.
(6.4 mm) below the top of the tank to allow for gasoline
expansion.
DO NOT pump gasoline directly into the generator at the pump.
Use an approved fuel container to transfer the gasoline to the
generator.
DO NOT fill tank indoors.
DO NOT fill tank when the engine is running or hot.
WARNING
Pouring gasoline too fast through the fuel screen may result
in gasoline splashing over the generator and operator while
filling.
NOTICE
The generator engine works well with 10% or less ethanol
blended gasoline. When using ethanol-gasoline blends there
are some issues worth noting:
–Ethanol-gasoline blends can absorb more water than
gasoline alone.
–These ethanol blends can eventually separate, leaving
water or a watery goo in the tank, fuel valve and
carburetor. The compromised gasoline can be drawn into
the carburetor and cause damage to the engine and/or
create potential hazards.
–If a fuel stabilizer is used, confirm that it is formulated to
work with ethanol-gasoline blends.
–Any damages or hazards caused by using ethanol blended
gasoline higher than 10% by volume, improperly stored
gasoline, and/or improperly formulated stabilizers, are not
covered by manufacturer’s warranty.
It is advisable to always shut off the gasoline supply and
run the engine to starvation after each use. See Storage
instructions for extended non-use.
Grounding
Your generator must be properly connected to an appropriate
ground to help prevent electric shock.
WARNING
Failure to properly ground the generator can result in electric
shock.
A ground terminal connected to the frame of the generator has
been provided (see Controls and Features for terminal location).
For remote grounding, connect a length of heavy gauge
(12 AWG minimum) copper wire between the generator ground
terminal and a copper rod driven into the ground. We strongly
recommend that you consult with a qualified electrician to ensure
compliance with local electrical codes.
Neutral Floating*
–Neutral circuit IS NOT electrically connected to the frame/
ground of the generator.
–The generator (stator winding) is isolated from the frame and
from the AC receptacle ground pin.
–Electrical devices that require a grounded receptacle pin
connection will not function if the receptacle ground pin is not
functional.
Neutral Bonded to Frame*
–Neutral circuit IS electrically connected to the frame/ground of
the generator.

100485 - 9200W ELECTRIC START GENERATOR OPERATION
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–The generator system ground connects lower frame cross-
member below the alternator. The system ground is connected
to the AC neutral wire.
* See your Specifications section for specified type of grounding.
OPERATION
CO Shield™ - Carbon Monoxide (CO)
Detection and Auto-shutoff System
The CO Shield™ technology monitors the accumulation of
poisonous CO gas produced by engine exhaust when the generator
is running. If CO Shield detects elevated levels of CO gas, it
automatically shuts off the engine. Generators are intended to
be used outdoors, far away from occupied buildings and exhaust
pointed away from people and buildings.
If misused and operated in a location that results in the
accumulation of CO inside an enclosed or partially enclosed space,
for example a house, garage or a garage with the door partially
open, CO Shield will automatically shut off the generator and then
illuminate a red LED. Read the action label for what steps to take.
CO Shield is not a substitute for an indoor carbon monoxide
alarm.
1607-L-SF-C
AUTOMATIC SHUTOFF – YOU MUST:
APAGADO AUTOMÁTICO– USTED DEBE:
ARRÊT AUTOMATIQUE– VOUS DEVEZ :
Move generator to an open, outdoor area. Point exhaust away. Don’t run generators
in enclosed areas (e.g. not in house or garage).
Mover el generador a un área abierta a la intemperie. Apunte el escape alejado. No corra los
generadores en áreas cerradas (ej. no en una casa o garaje).
Déplacer le générateur vers un espace extérieur
en plein air. Garder l’échappement loin. Ne pas
faire fonctionner les générateurs dans un espace
clos (ex., pas dans une maison ou un garage).
ACTION LABEL
ETIQUETA DE ACCIÓN
ÉTIQUETTE D'ACTION
EXHAUST EL ESCAPE L’ECHAPPEMENT
POINT AWAY
DIRIJA ALEJADO
DIRIGER LOIN
Move to fresh air and get medical
help if sick, dizzy or weak.
Mueva al aire fresco y obtenga
asistencia medica si está
enfermo, mareado, o débil.
Aller à l'air frais et obtenir de
l'aide médicale si malade,
étourdi ou faible.
PROCESS
ColorsLPN 160 7-L-S F
Rev C
Size ~276.4 x 8 2.3 mm
Artwork Notes
2mm safe margin; to be prin ted on white su bstrate
Revision Changes
B: Updated dieline
C: Delet ed “25 ft./ 7 m”
This art work belongs to Champi on Power Equipment. T he contents are con fidential and privile ged and shall not be disclo sed to or used by or for
outside par ties without t he explicit consent o f Champion Power Equ ipment.
K485 152 109
When you approach the generator to investigate a shut off, a
blinking red LED light in the CO Shield area provides notification
that the generator shut off due to an accumulating CO hazard. The
red LED light will blink for at least five (5) minutes after a shutoff
event.
AUTOMATIC SHUTOFF
SEE ACTION LABEL
AUTOMATIC SHUTOFF
SEE ACTION LABEL
SERVICESERVICE
AUTOMATIC SHUTOFF
Red LED
Move the generator to an open, outdoor area and point the
exhaust away from people and buildings. Once relocated to a safe
area, the generator can be restarted, and the proper electrical
connections made. Introduce fresh air and ventilate the location
where the generator shut off.
When starting, the red and yellow LED will blink eight (10) times
simultaneously to indicate the LED is working.
NOTICE
This blinking does not indicate CO Shield is working, as CO
Shield is working at all times the generator is running. Also,
the LED will not blink (10) times if the generator was restarted
within 1 minute after it was manually shut off. This does not
occur if generator shut off from a high CO event.
If CO Shield system experiences a fault and no longer provides
protection, the generator is shutoff automatically and the yellow
LED light will blink for at least five (5) minutes to notify you of the
fault.
AUTOMATIC SHUTOFF
SEE AC TION L ABEL
AUTOMATIC SHUTOFF
SEE AC TION L ABEL
SERVICESERVICE
SERVICE
Yellow
LED
Call our Technical Support Team at 1-877-338-0999 for repair.
The generator can be restarted, but will continue to shutoff.
CO Shield will detect the accumulation of carbon monoxide from
other fuel burning sources such as engine powered tools, or
propane heaters used in the area of operation. If another generator
is used and the exhaust is pointed at a CO Shield equipped
generator, the CO Shield may initiate a shutoff due to rising carbon
monoxide levels. This is not a fault. Hazardous carbon monoxide
has been detected. You must take action to move and direct the
equipment to better dissipate carbon monoxide far away from
people or buildings.

100485 - 9200W ELECTRIC START GENERATOR OPERATION
20
WARNING
Tampering with the CO Shield™ system could result in a
hazardous condition and will void your warranty.
Removing the CO Shield module will not allow the generator to
start.
Generator Location
WARNING
NEVER operate the generator inside any building, garage,
basement, crawlspace, shed, enclosure or compartment,
including a generator compartment of a recreational vehicle.
NEVER operate or start the generator in the back of an
SUV, camper, trailer, truck bed (regular sides, flat or other
configuration), under staircases, stairwells, next to walls
or buildings or in any other location that will not allow for
adequate cooling of the generator or for the proper exit of the
exhaust flow from the muffler system.
DO NOT operate or store the generator in wet weather
conditions such as rain or snow. Using a generator in wet
conditions could result in serious injury or death due to
electrocution.
In some state’s generators may be required to be registered
with the local utility company when used at construction sites
and may be subject to additional rules and regulations, consult
your local municipal authority.
Generators should always be operated on a flat, level surface
at all times (even when not in operation).
Generators must have a minimum of 5 feet (1.5 m) of
clearance from all combustible material.
Generators must also have a minimum of 3 feet (91.4 cm)
of air flow clearance on all sides to allow for adequate
performance cooling, maintenance and servicing.
Always place the generator in a well-ventilated area. NEVER
place the generator near air intake vents or where exhaust
fumes could be drawn into occupied or confined spaces.
Always carefully consider wind and air currents when
positioning generator.
Always allow generators to properly cool before transport or
for storage purposes.
Failure to follow proper safety precautions may result in
personal injury, damage to the generator and void the
manufacturer’s warranty.
WARNING
During operation the muffler and exhaust fumes will become
hot. If adequate cooling and breathing space are not supplied,
or if the generator is blocked or enclosed, temperatures can
become extremely heated and may lead to fire.
WARNING
Do not expose to rain or use in damp locations.
Keep all objects a minimum of 5 feet (1.5m) away from the
generator at all times. Heat from the muffler surface and
exhaust gas stream can ignite combustible materials.
WARNING
If you must operate in rain or damp locations, DO NOT operate
without proper protection of the electrical components.
Use of a safety canopy that is fire retardant and will provide proper
air ventilation for the engine exhaust gas stream may be used.
Visit championpowerequipment.com or call to find your Storm
Shield cover.
Surge Protection
Electronic devices, including computers and many programmable
appliances use components that are designed to operate within a
narrow voltage range and may be affected by momentary voltage
fluctuations. While there is no way to prevent voltage fluctuations,
you can take steps to protect sensitive electronic equipment.
–Install UL1449, CSA-listed, plug-in surge suppressors on the
outlets feeding your sensitive equipment.
Surge suppressors come in single- or multi-outlet styles.
They’re designed to protect against virtually all short-duration
voltage fluctuations.