Char-Griller 1515 Patio Pro User manual

OM1515 B.2 ™ & © Char-Griller / A&J Mfg.
OWNER’S MANUAL
Charcoal Grill Model #1515 Patio Pro
Keep your receipt with this manual for Warranty.
CUSTOMER SERVICE 1-912-638-4724
[e-mail]
Contents of this manual are Trademarked and Cop-
yrighted by Char-Griller | A&J Manufacturing.
Using the information contained in this manual
without consent of Char-Griller and/or A&J Manu-
facturing is strictly
prohibited

OM1515 B.2 ™ & © Char-Griller / A&J Mfg. 2
PROPOSITION 65:
This product and combustion by-products produced when using this
product contain chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
 For Outdoor Use Only (outside any enclosure)
 Wash your hands after handling this product.
 Use caution when assembling and operating your grill to avoid
scrapes or cuts from sharp edges.
 Do not use gasoline, kerosene or alcohol for lighting charcoal. Use
of any of these or similar products could cause an explosion possi-
bly leading to severe bodily injury.
 Keep children & pets away from grill. Supervision is necessary and
do not leave grill unattended when in use. Use caution when mov-
ing grill to prevent strains. Keep grill at least 15 feet from any com-
bustible material (decks, buildings, fences, trees, bushes, etc).
 When adding charcoal and/or wood, use extreme caution.
 Never move grill when it is in use or when it contains hot coals or
ashes.
 Do not place grill near flammable liquids, gases or where flamma-
ble vapors may be present.
 Use caution since flames can flare-up when fresh air suddenly
comes in contact with fire. When opening the lid, keep hands, face
and body safe from hot steam and flame flare-ups.
IMPORTANT SAFETY WARNINGS
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING AND OPERATING YOUR GRILL

OM1515 B.2 ™ & © Char-Griller / A&J Mfg. 3
 Do not exceed a temperature of 400 F. Do not allow charcoal and/
or wood to rest on the walls of grill. Doing so will greatly reduce the
life of
 Always wear oven mitts to protect hands from burns. Avoid touching
hot surfaces.
 When opening lid, make sure it is pushed all the way back so it
rests against the lid support brackets. Use extreme caution as hood
could fall back to a closed position and cause bodily injury.
 Close lid and all dampers to help suffocate flame.
 Always hold an open lid from the wooden handle to prevent it from
closing unexpectedly.
 Never leave coals and ashes unattended. Before grill can be left
unattended, coals and ashes must be removed. Use caution to pro-
tect yourself and property. Carefully place remaining coals and ash-
es in a noncombustible metal container and saturate completely
with water. Allow coals and water to remain in metal container 24
hours prior to disposing.
 To protect against bacteria that could cause illness, keep all meats
and refrigerated and thaw in refrigerator or microwave; keep raw
meats separate from other foods; wash everything that contacts
raw meats; cook thoroughly; and refrigerate leftovers immediately.
Cook meats medium to well one.
THESE WARNINGS APPLY ALSO TO THE "SIDE FIRE BOX"
IMPORTANT SAFETY WARNINGS
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING AND OPERATING YOUR GRILL

OM1515 B.2 ™ & © Char-Griller / A&J Mfg. 4
STOP! CALL FIRST! DO NOT RETURN PRODUCT TO STORE.
CALL [phone] This product has been built to the highest quality standards.
Call us should you have any questions not addressed in these instructions, or for
service information.
No Returns on Used Grills
PARTS LIST AND TOOLS REQUIRED
(Tools Not Included)
Pliers and 7/16" nut driver
Parts Bag Contains:
Have your grills serial number (located on the back of the grill body or on the leg)
when calling.
# QTY Part Name Part #
1 1 SIDE SHELF 20-0114
2 1 HOOD HANDLE 55-0017
3 1 GRILL BODY 20-0166
4 1 WIRE HANDLE 55-0016
5 1 FIRE GRATE 20-0028
6 1 U HANDLE 55-0004
7 2 DAMPER CIRCLE 10-0036
8 1 ASH DRAWER 20-0100
9 2 LEG BRACE 10-0175
10 1 WIRE RACK 20-0103
11 2 WHEEL 55-0026
12 2 HUB CAP 55-0007
13 2 SHORT LEG 20-0106
14 2 LONG LEG 10-0174
15 2 LEG CROSS BAR 10-0173
16 1 DRAWER LATCH 10-0172
17 2 COOKING GRATE 10-0086
1
2
3 4
5
6
7
7
8
9
9
10
11
12
13
14
15
16
17
Push on
Wheel Caps Washer
1/4”
Damper Circle
“U” handle
Bolt
Carriage Bolt
6 pcs
1 3/4” Hex Bolt
4 pcs
2 pcs
1 pcs
Lock
Washer
8 pcs
2 pcs
4 pcs
Hex Nut
35 pcs
11 pcs
1/2” Hex
Bolt
2 pcs
Screw
Lock Bracket
1 pcs
Washer
2/5”
2 pcs
1 1/2”
Hex Bolt
12 Pcs

OM1515 B.2 ™ & © Char-Griller / A&J Mfg. 5
ASSEMBLY INSTRUCTIONS–GRILL WITH FULL CART
Read all safety warnings and instructions carefully before
assembling and operating your grill.
IMPORTANT HINT: DO NOT TIGHTEN ANY NUTS AND BOLTS UNTIL
GRILL IS FULLY ASSEMBLED.
Remove and unwrap the Patio pro and all of its parts from the packaging. Also
remove the ash drawer from the Patio Pro. Place GRILL on its end with damper
opening facing up. Spread if open in order to reach inside to perform the follow-
ing.
Step 1: Insert SHORT LEGS and LONG LEGS into each end of LEG CROSS BARS,
then attached with 1 3/4” hex bolt and nut, See below. (CAUTION: The holes direction
on the LEG CROSS BARS are very critical for later assembly step so follow illustration
below carefully.)
(4) Hex Nut
(4) 1 3/4” Hex Bolts
FRONT SIDE
OF GRILL
Long Legs
Short Leg
Leg Cross Bar
Hex Bolt
BACK SIDE
OF GRILL
Leg Cross Bar
hole direction.
Leg Cross Bar
hole direction.
Short Leg

OM1515 B.2 ™ & © Char-Griller / A&J Mfg. 6
Step 3: Insert all four corners of the BOTTOM WIRE SHELF into the four holes located
near the bottom inside of the four LEGS. See below Next, rotate the LEGS upward until
vertical. Important: Make sure the two Long Legs are on the same end.
Step 2: Attach LEG BRACES to the outside of one of the LONG and SHORT LEG and
LEG CROSS BAR assemblies from step 1. See below. Use two 1 1/2" hex bolts and nuts
for each LEG BRACE but only finger tight.
(4) 1 1/2” Hex Bolts
(4) Hex Nuts Hex Nuts
Leg Braces
Hex Bolts
Bottom Wire Shelf

OM1515 B.2 ™ & © Char-Griller / A&J Mfg. 7
Step 4: Attach the other end of the LEG BRACES to the corresponding legs using 1 1/2”
Hex Bolts and Nuts but ONLY finger tight, see below.
(4) 1 1/2” Hex Bolts
(4)Hex Nuts
Hex Nuts
Hex Bolts
Hex Bolts
Step 5. Attach the WHEEL to the spindle coming out of the SHORT LEGS. Install
one WASHER, COTTER PIN and HUB CAP onto the spindle after the WHEEL.
Repeat this on the opposite SHORT LEG.
Axle
Wheel
Washer
Cotter Pin
Hub Cap
Short Leg
(2) Axle Cap
(2) Cotter Pin
(2) Flat Washer

OM1515 B.2 ™ & © Char-Griller / A&J Mfg. 8
Step 6: Attach the GRILL BODY to the Cart/Leg Assembly (Make sure that the damper
is on the same side as the wheels) with four 1 1/2” Hex Bolts.
Hex Bolts
(4) 1 1/2” Hex Bolts
(4)Hex Nuts
Hex Nuts
Grill Body
Cart/Leg Assembly
Damper
Step 7: Attach WOOD HANDLE with two 1/2” HEX BOLTS, two LOCK WASHERS,
and two HEX NUTS.
(2) 1/2” Hex Bolts
(2)Hex Nuts
(2)Lock Washers
Wood Handle
Hex Bolts
Lock Washers
Hex Nuts

OM1515 B.2 ™ & © Char-Griller / A&J Mfg. 9
Step 8: Attach WIRE HANDLE to the right side of GRILL BODY with two 1/2” HEX
BOLTS, two LOCK WASHERS, and two HEX NUTS.
(2) 1/2” Hex Bolts
(2)Hex Nuts
(2)Lock Washers
Hex Bolts
WIRE HANDLE
Lock Washers
Hex Nuts
Grill Body
Step 9: Attach DRAWER LATCH to GRILL BODY right side with 1/2” HEX BOLT and
HEX NUT.
(1) 1/2” Hex Bolts
(1)Hex Nuts
Grill Body
Hex Nut
Hex Bolt
Drawer Latch

OM1515 B.2 ™ & © Char-Griller / A&J Mfg. 10
Step 10: Assemble Side Shelf using six CARRIAGE BOLTS and six HEX NUTS. Then
attach SIDE SHELF to left side of Grill BODY with four 1/2” HEX BOLTS and four
HEX NUTS.
Side Shelf Grill Body
Hex Bolts
Hex Nuts
(4) 1/2” Hex Bolts
(10)Hex Nuts
(6) Carriage Bolts
Hex Nuts
Left Support
Bracket
Wood Slat
Right Support
Bracket
Carriage Bolt