Chicago Electric Chicago 94560 User manual

ORBITAL JIGSAW
WITH LASER
Model 94560
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at: http://www.harborfreight.com
Copyright©2006 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions, please call 1-800-444-3353.
®
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
Due to continuing improvements, actual product may differ slightly from the product described herein.

SKU 94560 For technical questions, please call 1-800-444-3353 PAGE 2
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in
electric shock, fire, and/or serious injury.
SAVE THESE INSTRUCTIONS
WORK AREA
1. Keep your work area clean and well lit. Cluttered benches and dark areas
invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the pres-
ence of flammable liquids, gases, or dust. Power tools create sparks which
may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control. Protect others in the work area from
debris such as chips and sparks. Provide barriers or shields as needed.
SAVE THIS MANUAL
You will need this manual for the safety warnings and precautions, assembly, op-
erating, inspection, maintenance and cleaning procedures, parts list and assem-
bly diagram. Keep your invoice with this manual. Write the invoice number on the
inside of the front cover. Keep this manual and invoice in a safe and dry place for
future reference.
PRODUCT SPECIFICATIONS
Electrical Requirements 120 VAC / 60 Hz
Speed 800 ~ 3,000 SPM (Strokes Per Minute)
Power Cord 10’-4” Long / 18 AWG x 2 C SJT
Power Plug 2-Pole / Polarized
Power Switch 125 VAC / 10 A / Single Pole
Speed Control 6 Position, Variable Speed (Rotary Wheel Style)
Cutting Mode Control 4 Position, Straight Cutting & Orbital (Lever Style)
Laser Light Control 2 Position (Push Button)
Maximum Cutting Capacities 3-11/32” Deep (Wood Stock) / 1/4” Deep (Ferrous Stock)
Blade Chuck Type Spring Loaded, Quick Change T-Shank
Shoe Plate Angles 0° ~ 45° Left & Right Tilt (In 15° Increments)
Dust Chute Diameter 1-1/2” O.D.
Accessories 10 TPI Wood Cutting Blades (Qty. 2)
24 TPI Metal Cutting Blade
Rip Guide
Overall Dimensions 3-1/8” W x 10-1/4” L x 8-3/4” H
Unit Weight 6.4 Pounds
DANGER
LASER LIGHT
AVOID DIRECTEYEEXPOSURE
Max. Output: 2.5 mW,
Wavelength: 650 nm
CLASS IIIa LASER PRODUCT
This product complies with
21 CFR 1040.10 and 1040.11
CEN-TECH
3491 Mission Oaks Blvd.,
Camarillo, CA, USA, 93011
Manufacture Date: ___________, _______
AVOID EXPOSURE-
Laser light is emitted from
this aperture.
E194601

SKU 94560 For technical questions, please call 1-800-444-3353 PAGE 3
ELECTRICAL SAFETY
4. Grounded tools must be plugged into an outlet properly installed and
grounded in accordance with all codes and ordinances. Never remove the
grounding prong or modify the plug in any way. Do not use any adapter
plugs. Check with a qualified electrician if you are in doubt as to whether
the outlet is properly grounded. If the tools should electrically malfunction or
break down, grounding provides a low resistance path to carry electricity away
from the user.
5. Double insulated tools are equipped with a polarized plug (one blade is
wider than the other). This plug will fit in a polarized outlet only one way. If
the plug does not fit fully in the outlet, reverse the plug. If it still does not
fit, contact a qualified electrician to install a polarized outlet. Do not
change the plug in any way. Double insulation eliminates the need for the
three wire grounded power cord and grounded power supply system.
6. Avoid body contact with grounded surfaces such as pipes, radiators, rang-
es, and refrigerators. There is an increased risk of electric shock if your body is
grounded.
7. Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
8. Do not abuse the Power Cord. Never use the Power Cord to carry the tools
or pull the Plug from an outlet. Keep the Power Cord away from heat, oil,
sharp edges, or moving parts. Replace damaged Power Cords immediately.
Damaged Power Cords increase the risk of electric shock.
9. When operating a power tool outside, use an outdoor extension cord
marked “W-A” or “W”. These extension cords are rated for outdoor use, and
reduce the risk of electric shock.
PERSONAL SAFETY
10. Stay alert. Watch what you are doing, and use common sense when operat-
ing a power tool. Do not use a power tool while tired or under the influence
of drugs, alcohol, or medication. A moment of inattention while operating
power tools may result in serious personal injury.
11. Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose clothes,
jewelry, or long hair can be caught in moving parts.

SKU 94560 For technical questions, please call 1-800-444-3353 PAGE 4
12. Avoid accidental starting. Be sure the Power Switch is off before plugging
in. Carrying power tools with your finger on the Power Switch, or plugging in
power tools with the Power Switch on, invites accidents.
13. Remove adjusting keys or wrenches before turning the power tool on. A
wrench or a key that is left attached to a rotating part of the power tool may result
in personal injury.
14. Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enables better control of the power tool in unexpected
situations.
15. Use safety equipment. Always wear eye protection. Dust mask, non-skid
safety shoes, hard hat, or hearing protection must be used for appropriate
conditions.
TOOL USE AND CARE
16. Use clamps (not included) or other practical ways to secure and support
the workpiece to a stable platform. Holding the work by hand or against your
body is unstable and may lead to loss of control.
17. Do not force the tool. Use the correct tool for your application. The correct
tool will do the job better and safer at the rate for which it is designed.
18. Do not use the power tool if the Power Switch does not turn it on or off.
Any tool that cannot be controlled with the Power Switch is dangerous and must
be replaced.
19. Disconnect the Power Cord Plug from the power source before making any
adjustments, changing accessories, or storing the tool. Such preventive
safety measures reduce the risk of starting the tool accidentally.
20. Store idle tools out of reach of children and other untrained persons. Tools
are dangerous in the hands of untrained users.
21. Maintain tools with care. Keep cutting tools sharp and clean. Properly
maintained tools with a sharp cutting edge are less likely to bind and are easier
to control. Do not use a damaged tool. Tag damaged tools “Do not use” until
repaired.
22. Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tool’s operation. If damaged, have
the tool serviced before using. Many accidents are caused by poorly main-
tained tools.

SKU 94560 For technical questions, please call 1-800-444-3353 PAGE 5
23. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may become hazardous
when used on another tool.
SERVICE
24. Tool service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel could result in a risk of injury.
25. When servicing a tool, use only identical replacement parts. Follow in-
structions in the “Inspection, Maintenance, And Cleaning” section of this
manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.
SPECIFIC SAFETY RULES
Hold the tool by insulated gripping surfaces when performing an operation
where the cutting tool may contact hidden wiring or its own cord. Contact
with a “live” wire will make exposed metal parts of the tool “live” and shock the
operator.
Maintain labels and nameplates on the Jigsaw. These carry important infor-
mation. If unreadable or missing, contact Harbor Freight Tools for a replacement.
Always wear safety impact eye goggles and heavy work gloves when using
the Jigsaw. Using personal safety devices reduce the risk for injury. Safety im-
pact eye goggles and heavy work gloves are available from Harbor Freight Tools.
Maintain a safe working environment. Keep the work area well lit. Make sure
there is adequate surrounding workspace. Always keep the work area free of ob-
structions, grease, oil, trash, and other debris. Do not use a power tool in areas
near flammable chemicals, dusts, and vapors. Do not use this product in a damp
or wet location.
Avoid unintentional starting. Make sure you are prepared to begin work before
turning on the Jigsaw.
Do not force the Jigsaw. This tool will do the work better and safer at the
speed and capacity for which it was designed. Do not force the Saw Blade into
the workpiece being cut.
WARNING! Keep hands and fingers away from cutting area and Saw Blade.
Never leave the Jigsaw unattended when it is plugged into an electrical out-
let. Turn off the tool, and unplug it from its electrical outlet before leaving.
1.
2.
3.
4.
5.
6.
7.
8.

SKU 94560 For technical questions, please call 1-800-444-3353 PAGE 6
Before using the Jigsaw, check to make sure the Saw Blade is properly
mounted on the Blade Chuck. Make sure the Saw Blade is sharp, and is not
cracked or bent.
Industrial applications must follow OSHA guidelines.
When cutting a large workpiece, make sure its entire length is properly sup-
ported. If necessary, use a roller stand (not included).
When using the Jigsaw, always maintain a firm grip on the tool with both
hands.
Do not use the Jigsaw if it has been dropped, damaged, left outdoors, or
immersed in liquid.
To avoid electrical shock, do not handle the Jigsaw or its Power Cord Plug
with wet hands.
To avoid injury, always wear heavy duty work gloves when changing Saw
Blades.
Make sure the workpiece is free from nails and any other foreign objects
which can damage the Saw Blade.
Always check to make sure there are no electrical wires or cables in the
cutting path of the Jigsaw.
Allow the Saw Blade to run up to full speed before feeding it into a
workpiece. When turning off the Jigsaw, allow the Saw Blade to stop on its own.
Do not press against the Saw Blade to stop it.
Turn off the Jigsaw and allow the Saw Blade to completely stop if the
Saw Blade is to be backed out of an uncompleted cut.
Never attempt to remove material stuck in the moving parts of the Jigsaw
while it is plugged in and running.
Always ensure the Laser Beam is aimed at a sturdy workpiece without a
reflective surface. Bright, shiny, reflective workpieces are not suitable for Laser
use as the surface could reflect the beam back at the operator.
Always unplug the Jigsaw from its electrical outlet before performing any
inspection, maintenance, or cleaning procedures.
9.
10.
11.
12.
13.
14.
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18.
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20.
21.
22.

SKU 94560 For technical questions, please call 1-800-444-3353 PAGE 7
MISCELLANEOUS PRECAUTIONS
1. WARNING! Some dust created by power sanding, sawing, grinding, drilling,
and other construction activities, contain chemicals known (to the State of Califor-
nia) to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are: lead from lead-based paints, crystalline silica from bricks
and cement or other masonry products, arsenic and chromium from chemically
treated lumber. Your risk from these exposures varies, depending on how often
you do this type of work. To reduce your exposure to these chemicals: work in
a well ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
(California Health & Safety Code § 25249.5, et seq.)
2. WARNING! People with pacemakers should consult their physician(s) before
using this product. Operation of electrical equipment in close proximity to a heart
pacemaker could cause interference or failure of the pacemaker.
3. WARNING! The warnings and cautions discussed in this manual cannot
cover all possible conditions and situations that may occur. It must be under-
stood by the operator that common sense and caution are factors which cannot
be built into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
GROUNDING
WARNING!
Improperly connecting the grounding wire can result in the risk of electric
shock. Check with a qualified electrician if you are in doubt as to whether the
outlet is properly grounded. Do not modify the power cord plug provided with
the tool. Never remove the grounding prong from the plug. Do not use the
tool if the power cord or plug is damaged. If damaged, have it repaired by
a service facility before use. If the plug will not fit the outlet, have a proper
outlet installed by a qualified electrician.
GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS
1. Tools marked with “Grounding Required” have a three wire cord and three prong
grounding plug. The plug must be connected to a properly grounded outlet. If
the tool should electrically malfunction or break down, grounding provides a low
resistance path to carry electricity away from the user, reducing the risk of elec-
tric shock. (See Figure A, next page.)

SKU 94560 For technical questions, please call 1-800-444-3353 PAGE 8
2. The grounding prong in the plug is connected through the green wire inside the
cord to the grounding system in the tool. The green wire in the cord must be the
only wire connected to the tool’s grounding system and must never be attached
to an electrically “live” terminal. (See Figure A.)
3. Your tool must be plugged into an appropriate outlet, properly installed and
grounded in accordance with all codes and ordinances. The plug and outlet
should look like those in the following illustration. (See Figure A.)
FIGURE A
120 VOLT,
GROUNDED,
ELECTRICAL OUTLET
THIS PRODUCT
DOES NOT
USE A
3-PRONG PLUG
DOUBLE INSULATED TOOLS: TOOLS WITH TWO PRONG PLUGS
4. Tools marked “Double Insulated” do not require grounding. They have a special
double insulation system which satisfies OSHA requirements and complies with
the applicable standards of Underwriters Laboratories, Inc., the Canadian
Standard Association, and the National Electrical Code. (See Figure B.)
5. Double insulated tools may be used in either of the 120 volt outlets shown in the
following illustration. (See Figure B.)
THIS PRODUCT
USES A
2-PRONG PLUG 120 VOLT,
GROUNDED,
ELECTRICAL OUTLETS
FIGURE B

SKU 94560 For technical questions, please call 1-800-444-3353 PAGE 9
EXTENSION CORDS
1. Grounded tools require a three wire extension cord. Double Insulated tools
can use either a two or three wire extension cord.
2. As the distance from the supply outlet increases, you must use a heavier gauge
extension cord. Using extension cords with inadequately sized wire causes a
serious drop in voltage, resulting in loss of power and possible tool damage.
(See Figure C.)
3. The smaller the gauge number of the wire, the greater the capacity of the cord.
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.
(See Figure C.)
4. When using more than one extension cord to make up the total length, make
sure each cord contains at least the minimum wire size required.
(See Figure C.)
5. If you are using one extension cord for more than one tool, add the nameplate
amperes and use the sum to determine the required minimum cord size.
(See Figure C.)
6. If you are using an extension cord outdoors, make sure it is marked with the suf-
fix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
7. Make sure your extension cord is properly wired and in good electrical condition.
Always replace a damaged extension cord or have it repaired by a qualified elec-
trician before using it.
8. Protect your extension cords from sharp objects, excessive heat, and damp or
wet areas.
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*
(120 OR 240 VOLT)
NAMEPLATE
AMPERES
(At Full Load)
EXTENSION CORD LENGTH
25 Feet 50 Feet 75 Feet 100 Feet 150 Feet
0 – 2.0 18 18 18 18 16
2.1 – 3.4 18 18 18 16 14
3.5 – 5.0 18 18 16 14 12
5.1 – 7.0 18 16 14 12 12
7.1 – 12.0 18 14 12 10 -
12.1 – 16.0 14 12 10 - -
16.1 – 20.0 12 10 - - -
FIGURE C * Based on limiting the line voltage drop to five volts at
150% of the rated amperes.

SKU 94560 For technical questions, please call 1-800-444-3353 PAGE 10
SYMBOLOGY
FIGURE D
UNPACKING
When unpacking, check to make sure all the parts shown on the Parts List on page 16
are included. If any parts are missing or broken, please call Harbor Freight Tools at the
number shown on the cover of this manual as soon as possible.
PRODUCT FEATURES
1. Speed Adjuster (28): The Speed Adjuster is a 6-position speed dial switch
located on the top/front of the handle. By rotating the Speed Adjuster from 1 to
6, the Saw Blade speed can be set from 800 to 3,000 strokes per minute.
(See Figure E next page, and Figure F page 13.)
2. Power Switch (29): The Power Switch is operated manually simply by squeez-
ing the Switch to turn on the Jigsaw and releasing pressure on the Switch to turn
off the Jigsaw. (See Figure E.)
3. Switch Lock (30): The Jigsaw is equipped with a Power Switch lock mechanism.
To operate the tool for extended periods of time squeeze and hold the Power
Switch (29), then depress the Switch Lock. To unlock the Power Switch, squeeze
and release the Power Switch once. (See Figure E.)
4. Cutting Mode Lever (39): The Cutting Mode Lever can be adjusted to select the
straight cutting mode or orbital cutting mode. The Cutting Mode Lever has 4-po-
sition settings. The setting marked “0” is for straight cutting, and the settings
marked “I”, “II”, and “III” are for orbital cutting. (See Figure E.)
5. Laser Switch (35): The Jigsaw is equipped with a Laser Guide (36) that is de-
signed to aid alignment of the Saw Blade with the cutting line on the workpiece.
To operate, push the Laser Switch to its ON or OFF positions. (See Figure E.)