CHINT ASTRONERGY Al-40 Series User manual

MOUNTING SYSTEM
INSTALLATION

1. Tile on-roof mounting system(Al-40 series) installation
1.1 Overview
1.2 Drawing
1.3 Components
1.4 Installation steps
2. Corrugated metal sheet roof mounting system
(Al-40 series) installation
2.1 Overview
2.2 Drawing
2.3 Components
2.4 Installation steps
3. Aluminum56 mounting system installation
4. After-sale service warranty
Contents

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1 Tile on-roof mounting system
(Al-40 series) installation
1.1 Overview
Module: CHSM6610P-250W(40mm)
Arrangement: 1*4
Tilt angle: follow the roof-top
A: Aluminum rail
Used for installing module
B
A
C

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B: End clamp/Middle clamp
Used for xing module
C: Roof hook
Used for connecting alumnium rail and roof rafter
1.2 Drawing

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1.3 Components
(1) Roof hook (2) End clamp
(3) Middle clamp (4) Aluminum rail
(5 )M8x90 T-splice bar (6) M8*25 T-head bolt+ange nut
(7) Wood screw

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1.4 Installation steps
(1) Fix the roof hook to the roof rafter with M8 wood screw
(2) Place the roof hook on the roof as the picture below, the distance between front and back is 1020mm,
and between right and left is 1400mm
(3) Put the aluminum rail on the roof hook
Put the T-head bolt in the notch of the aluminum rail and through the hole of the roof hook,then x it
securely with ange nut
Roof
Tile
Wood
Rafter
Aluminum
1400mm
Roof hook
1020mm

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(4) Connecting the two aluminum rail with T-splice bar and M8*10 inner ange bolt
(5) Put the module on the aluminum rail and xed with end clamp and middle clamp
Aluminum
Roof hook
T-head
Flange
Aluminum rail
T-splice bar
End
Module
Middle clamp

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(6) Installation of clamp: put the T-head bolt in the notch of the aluminum rail with M8 inner ange bolt connected and
xed securely
End clamp xing Middle clamp xing
(7) Installing all the modules as 3.6 till complete.
Module
Clamp

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2 Corrugated metal sheet roof mount-
ing system(Al-40 series) installation
2.1 Overview
Module: CHSM6610P-250W(40mm)
Arrangement: 1*4
Tilt angle: follow the roof-top
BA
C
A: Aluminum rail
Used for installing module
B: End clamp/Middle clamp
Used for xing module
C: M10X200 hanger bolt+ EPDM
Used for connecting aluminum rail
and metal roof

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2.2 Drawing
2.3 Components
(1) M10X200 hanger bolt+ EPDM (2) End clamp

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M10X200hanger bolt+ EPDM
Metal roof
(3) Middle clamp (4) Aluminum rail
(5 ) M8x90 T-splice bar (6) M8*25 T-head bolt+ange nut
2.4 Installation steps
(1) Fixing the M10X200 hanger bolt+ EPDM on the upper part of the metal roof which area planed to install the
module, and check whether the ange nut is screwed securely
(2) Place the hanger bolt on the roof as the picture below, the distance between front and back is 1020mm, and
between right and left is 1000mm
1000mm
1020mm

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(3) Put the aluminum rail on the M10X200 hanger bolt+ EPDM
Put the T-head bolt in the notch of the aluminum rail and through the hole of the hanger bolt,then x it securely with
ange nut
(4) Connecting the two aluminum rail with T-splice bar and M8*10 inner ange bolt
M10X200 hanger
bolt+ EPDM
Aluminum rail
Aluminum
T-head bolt
Metal roof
M10X200 hanger bolt+ EPDM
Flange
Aluminum rail
T-splice bar

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(5) Put the module on the aluminum rail and xed with end clamp and middle clamp
(4) Installation of clamp: put the T-head bolt in the notch of the aluminum rail with M8 inner ange bolt connected
and xed securely
End clamp xing Middle clamp xing
(5) Installing all the modules as 3.6 till complete.
End clamp
Middle clamp
Module
Middle clamp
Module
End clamp

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3 Aluminum56 mounting system
installation
Components List
Model name Roof Hook 01 Rails Splice End Clamp Mid Clamp
Picture
Material SUS 304 AL 6063-T5 AL 6063-T5 AL 6063-T5 AL 6063-T5
Installation Steps
Determine the position of the roof hooks according to your design
L1: Distance between rails is 0.6x panel length.
L2: Distance between roof hooks, no longer than 1200mm. L2<1200mm
(Distance between L feet, no longer than 600mm)
L1
L2

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1. Remove the roof tiles at the marked positions or simply lift them up slightly
2. Insert the roof hook to the wooden beam. Fix the roof hooks with screws
3 Maintenance
The roof hook must not press against the roof tile. Place it at. If necessary, shim the roof hook with wood.
Wrong ! Correct !

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If necessary, use an angle grinder or hammer to cut a concavity in the tile that covers the roof hook at the point where
the roof hook comes through. (Caution! Must not use xed roof hook as a ladder, as this extreme point load could dam-
age the tile below.
Installation of the rails on roof hooks. Your rails consist of dierent length, always begin with the shortest piece.
Install the rails on the roof hooks loosely at rst, using T-screw.
1.
2.
3.
4.

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Installation of Clamps
Installation of the splice to connect multiple rails together. Slide the splice on the rear side of the pre-assembled rails.
Fasten the rst bolt rmly. Then slide the next rail into the splice. When comes together, fasten the other bolt. The con-
nection is nished. An expansion gap at the rail joints is suggested. Leave a gap about a nger width.
Place the rst module of the bottom row. Slide the end clamp tightly against the module and fasten it. Install the end
clamp and mid clamps.
1.1. 2.
3. 4.
5. 6.

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The rail should leave a space of 25mm‐30mm
Clamp Installation
d=25-30mm
20%
20%
60%

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Slide the next module against the installed module. Fasten the mid clamp. Install other modules and clamps in this way.
Keep module even.
Finished
End Clamp
Mid Clamp

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4 After-sale service warranty
1 Installation guide and training service
(1) Provide installation guide to the customers.
(2) For project <3MW, Astronergy oers technical consultation and training by phone, Email, video clips etc.
(3) For 3MW~10MW project, free training at Hangzhou for 2 days.
(4) For project >10MW, free training at Hangzhou for 2 days, 5-10 days consultation and guidance on site where the
project is located is also available, Astronergy bares the traveling expenses.
2 Repair and replacement
Astronergy will oer free placement for the productions with defects or discrepancies in condition that the items ex-
pressed in the “Product warranty” declared by Astronergy are all satised.
(1) Astronergy will oer free placement and bear the cost of freight. (2)Astronergy will, upon getting reasonable
advance notice from Buyer, pay for the cost related to the productions with defects, including the cost of reconnais
sance to inspect the condition of defects on site, repairing and replacement works, and materials test etc.
(3) If Astronergy fails to repair or collect and replace any rejected goods as and when requested by Buyer in accord
ance with “Product warranty”, Buyer may, upon reasonable advance notice to Astronergy, itself or through third
parties, repair or replace such rejected goods, and Astronergy shall reimburse Buyer the actual costs of such repair.
(4) If the products are out of the period of warranty, customer should pay for the repairing and replacement service
that Astronergy will oer.
3 Maintenance
Astronergy has no responsibility to oer maintenance service. In special cases, Astronergy and buyer can discuss about
the maintenance service and making relative items in contract.
Chint Solar (Zhejiang) Co., Ltd.
Address: 1335 Binan Road, Binjiang District, Hangzhou, Zhejiang Province, 310053, PRC China.
Tel: [phone]
Fax: [phone]
Web: www.astronergy.com