Cissell MANCONS User manual

MANCONS 8/00 IH
Models:
Suzie II
Mr. Cissell
Ms. Cissell
Sensi-Form
THIS MANUAL MUST BE GIVEN TO THE EQUIPMENT OWNER.
CISSELL MANUFACTURING COMPANY
HEADQUARTERS PHONE: [phone]
831 SOUTH FIRST ST. SALES FAX: [phone]
P.O. BOX 32270 SERVICE/PARTS FAX: [phone]
LOUISVILLE, KY 40232-2270
Form
Finishers

WARRANTY
The Cissell Manufacturing Company (Cissell) warrants all new equipment (and the original parts thereof)
to be free from defects in material or workmanship for a period of one (1) year from the date of sale thereof
to an original purchaser for use, except as hereinafter provided. With respect to non-durable parts normally
requiring replacement in less than one (1) year due to normal wear and tear, including, but not limited to,
cloth goods, valve discs, hoses, and iron cords, and with respect to all new repair or replacement parts for
Cissell equipment for which the one (1) year warranty period has expired, or for all new repair or
replacement parts for equipment other than Cissell equipment, the warranty period is limited to ninety (90)
days from date of sale. The warranty period on each new replacement part furnished by Cissell in fulfillment
of the warranty on new equipment or parts shall be for the unexpired portion of the original warranty period
on the part replaced.
With respect to electric motors, coin meters and other accessories furnished with the new equipment, but
not manufactured by Cissell, the warranty is limited to that provided by the respective manufacturer.
Cissell's total liability arising out of the manufacture and sale of new equipment and parts, whether under
the warranty or caused by Cissell's negligence or otherwise, shall be limited to Cissell repairing or replacing,
at its option, any defective equipment or part returned f.o.b. Cissell's factory, transportation prepaid, within
the applicable warranty period and found by Cissell to have been defective, and in no event shall Cissell be
liable for damages of any kind, whether for any injury to persons or property or for any special or
consequential damages. The liability of Cissell does not include furnishing (or paying for) any labor such
as that required to service, remove or install; to diagnose troubles; to adjust, remove or replace defective
equipment or a part; nor does it include any responsibility for transportation expense which is involved
therein.
The warranty of Cissell is contingent upon installation and use of its equipment under normal operating
conditions. The warranty is void on equipment or parts; that have been subjected to misuse, accident, or
negligent damage; operated under loads, pressures, speeds, electrical connections, plumbing, or conditions
other than those specified by Cissell; operated or repaired with other than genuine Cissell replacement
parts; damaged by fire, flood, vandalism, or such other causes beyond the control of Cissell; altered or
repaired in any way that effects the reliability or detracts from its performance, or; which have had the
identification plate, or serial number, altered, defaced, or removed.
No defective equipment or part may be returned to Cissell for repair or replacement without prior written
authorization from Cissell. Charges for unauthorized repairs will not be accepted or paid by Cissell.
CISSELL MAKES NO OTHER EXPRESS OR IMPLIED WARRANTY, STATUTORY OR OTHERWISE,
CONCERNING THE EQUIPMENT OR PARTS INCLUDING, WITHOUT LIMITATION, A WARRANTY
OF FITNESS FOR A PARTICULAR PURPOSE, OR A WARRANTY OF MERCHANTABILITY. THE
WARRANTIES GIVEN ABOVE ARE EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS
OR IMPLIED. CISSELL NEITHER ASSUMES, NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT,
ANY OTHER WARRANTY OR LIABILITY IN CONNECTION WITH THE MANUFACTURE, USE OR SALE
OF ITS EQUIPMENT OR PARTS.
For warranty service, contact the Distributor from whom the Cissell equipment or part was purchased. If
the Distributor cannot be reached, contact Cissell.
Page 1

TABLE OF CONTENTS
Cissell Equipment Warranty ................................................................................................. 1
Specifications and Dimensions ............................................................................................. 3
Installation Instructions......................................................................................................... 4
Operation and Safety Precautions ....................................................................................... 5
Operation-Controls........................................................................................................6
Service Chart and Maintenance ......................................................................................... 7-8
Revolving Form Adjustment.........................................................................................8
Instructions for Removing and Replacing Bag............................................................9
Instructions for Tying Lower Tie String ............................................................................ 10
Replacement Form Bags ........................................................................................................ 11
Instructions for Adjsting Height of Revolving Form...................................................12
Mr. Cissell Form Assembly Parts ...................................................................................... 13-14
Waist, Hip, and Lower Control Parts .................................................................................. 15
Base and Blower Parts ........................................................................................................... 16
Ms. Cissell and Sensi Form Parts ..................................................................................... 17-18
Suzie II Parts................................................................................................................19
Front and Rear Paddle Assembly.................................................................................20
Steam Column and Piping Parts ......................................................................................... 21
Condenser and Spray Gun Parts ...................................................................................... 22-23
Damper Assembly Parts......................................................................................................... 24
Control Panel and Electrical Parts...................................................................................... 25
Wiring Diagrams .................................................................................................................. 26-28
Page 2

Page 3
OVERALL DIMENSIONS
SPECIFICATIONS MS. CISSELL, SENSI-FORM
CF600 MR. CISSELL CF100 SUZIE II
Electrical
1 H.P. Motor
115V, 50/60 Hz., 1 Ph, 12 Amps
230V, 50/60 Hz., 1 Ph, 6 Amps
1 H.P. Motor
115V, 60 Hz., 1 Ph, 6 Amps
230V, 60 Hz., 1 Ph, 3 Amps
230V, 50 Hz., 1 Ph, 3 Amps
1 H.P. Motor
115V, 60 Hz., 1 Ph, 6 Amps
230V, 60 Hz., 1 Ph, 3 Amps
115V, 50 Hz., 1 Ph. 3 Amps
Maximum Operating Pressure 100 P.S.I. (6.9 Bars) 100 P.S.I. (6.9 Bars) 100 P.S.I. (6.9 Bars)
Boiler Horsepower Required 2.5 H.P. (1.9 kw) 2 H.P. (1.5 kw) 2 H.P. (1.5 kw)
Steam Supply & Return Lines 1/2" (1.27 cm) 1/2" (1.27 cm) 1/2" (1.27 cm)
Net Weight 220 lbs. (100 kg) 220 lbs. (100 kg) 220 lbs. (100 kg)
Shipping Weight 250 lbs. (113 kg) 250 lbs. (113 kg) 250 lbs. (113 kg)
Export Shipping Dimensions 61" x 25" x 69"
(155 cm x 64 cm x 175 cm) 61" x 25" x 69" (155 cm x 64 cm x 175 cm) 61" x 25" x 69" (155 cm x 64 cm x 175 cm)
Export Crate Volume 61 Cubic Feet (1.73 m
3
) 61 Cubic Feet (1.73 m
3
) 61 Cubic Feet (1.73 m
3
)
NOTE:
Shown with Mr. Cissell Form. To figure the height from
floor, add 7-3/4 (19.7cm) to the form heights listed
below.
Mr. Cissell - 51 (130cm)
Ms. Cissell - 58-7/8 (150cm)
Sensi-Form - 58-7/8 (150cm)
Suzie II - 59-1/4 (150.49 cm)

Page 4
INSTALLATION INSTRUCTIONS
NOTE: This machine should be installed by qualified service personnel only.
1. Uncrate the machine. Check the nameplate voltage and current; match it with the power
being connected.
2. Set the machine in position and bolt to floor.
3. Connect Water Spray Gun to machine. Remove the Lint Screen to access the connection.
Open the valve on the Condenser and replace the Lint Screen.
4. Connect steam supply line as shown in illustration.
5. Connect steam return line as shown. NOTE: Before final return line connection is made,
open the steam supply valve and blow all foreign matter out of the steam lines. Failure to
do so will cause trap to leak.
6. Make electrical connections in junction box on rear of machine, following applicable electric
codes. Include a fused disconnect switch or circuit breaker with slow-blow characteristics
and be capable of carrying 15 amps, 115 volts or 8 amps, 230 volts.
7. Install the revolving form on the machine.
8. Turn on the electric power to machine. Remove the plastic cover from the bag. Open the
steam lines.
9. Test the machine, following the OPERATING INSTRUCTIONS in this manual.

Page 5
SAFETY PRECAUTIONS
Please read these warnings before operating or servicing machine.
CAUTION: This machine emits hot steam. To prevent burns, avoid contact with hot steam. Before
service machine, close steam supply valve and purge lines.
CAUTION: Shut off electrical supply before servicing to avoid electrical shock.
OPERATING INSTRUCTIONS
1. Machine can be operated from any side. Position foot switches at convenient location.
2. Place garment on form. Adjust shoulder form width by turning knob in either direction. The Mr.
Cissell form requires adjustment of the Waist, Hip and Lower control knobs. After adjusting lock
the controls by twisting the knobs clockwise.
3. Press the AIR foot switch to operate the blower for sizing the form bag. Size the bag by adjusting
the DAMPER CONTROL. Using the Control Panel, press the MODE SELECT until the AIR light
glows and press START/CANCEL to operate the blower, then proceed with sizing the bag.
4. Set the three control timers to the recommended settings:
Steaming: 6-9 seconds
Conditioning: 4-9 seconds
Drying: 12-16 seconds
These settings should be fine-tuned to the particular garment, steam pressure and ambient
conditions. The recommended cycle is the steam/air conditioning and the drying. The control will
power up in this cycle.
5. This machine has the ability to pre-steam a garment prior to the automatic finishing cycle. To
actuate this cycle, press the MODE SELECT pad until the PRE-STEAM LIGHT glows, then press
START. Using the foot switch, press PRE-STEAM.
6. If a cycle is operating, it can be cancelled at any time by pressing any foot switch or control panel
pads.
Control Panel

Page 6
OPERATION - CONTROLS

Page 7
SERVICE CHART
CAUTION: BEFORE SERVICEING MACHINE, SHUT OFF ELECTRICAL POWER TO
AVOID POSSIBLE ELECTRICAL SHOCK. SHUT OFF STEAM SUPPLY AND PURGE
PRESSURE FROM STEAM LINES TO AVOID BURNS FROM HOT STEAM.
REFER TO PARTS SHEETS FOR CORRECT REPLACEMENT PARTS.
REMEDY
Open valve in steam supply line.
Check for blown fuse, tripped
circuit breaker or loose wire
connection. Tighten wire nuts and
restore power.
Disconnect power and measure coil
resistance. A good coil should be
between 50-125 hms. Replace coil if
not within these parameters.
Loosen set screw and remove knob
shaft. Turn shaft to maximum
counter-clockwise position. Attach
knob to shaft pointing to 0 and
tighten set screw.
Open damper.
See item 1D.
Disconnect and measure resistance
of relay coil. A good coil should be
between 240-360 ohms. Replace
coil if not within these parameters.
Check wheel by moving by hand. If
wheel rubs or is stuck, loosen the
set screws and align the wheel on
the shaft. Tighten set screws.
Measure the resistance of the black
and white wires on the motor
terminal board. They should be
between 5-20 ohms. Replace motor
if not within these parameters.
If relay, blower wheel, and motor
are good, replace motor.
Replace valve.
Check size and operation of trap.
Refer to the Installation Instruc-
tions and make corrections in
installation if needed. Replace trap
if defective.
Check for proper installation.
Replace if bad.
Clean or replace as needed.
Open return line.
Reduce steam timer setting.
Refer to steam line Installation
Instructions.
Install by-pass from supply header
to return line.
Each machine needs separate trap.
Check trap installation. Return
lines must be gravity fed to conden-
sate tank. Properly vent the
condensate tank.
CAUSE
A. Steam supply valve closed.
B. Electric power off.
C. Bad solenoid valve coil.
D. Steam timer may slip on shaft
and be set on 0.
See item 11.
A. Damper closed.
B. Drying timer slipping.
C. Defective motor relay.
D. Blower wheel stuck.
E. Defective motor.
F. Defective motor capacitor.
See items 1B and 11.
A. Defective steam valve.
A. Trap not operating.
B. Check valve problem.
C. Strainer clogged.
D. Return line closed.
E. Steam cycle set too long.
F. Steam lines installed wrong.
G. Heavy condesate in supply.
H. Units not trapped correctly.
I. Back pressure in return line.
PROBLEM
(1) No Steam
(2) No Air
(3) Steam Valve Leaks
(4) Wet Steam

Page 8
REVOLVING FORM ADJUSTMENT
If the Revolving Form drags on the base rather than turning freely, it must be raised. First remove
the form by lifting it straight up off the base. Then loosen the Bearing Locknut and turn the Bearing
Adjustment Screw counter-clockwise. Check adjustment by replacing form and rotate. Repeat
adjustment if needed.
If Revolving Form is too high above base, steam will escape from between the base and the bottom of
the form. To correct, first remove form from the base. Then loosen the Bearing Locknut and turn the
Bearing Adjustment Screw clockwise. Replace form on the base and check adjustment. Repeat if
needed.
MAINTENANCE RECOMMENDATION
Change the air filter located on the rear of the machine at least every six months depending on the use
and environmental conditions. See the parts section of this manual for the replacement part number.
SERVICE CHART
REMEDY
See item 4.
Inspect and repair or replace
leaking part.
Remove foreign object.
Inspect wheel for loose weights, out
of round or damage. Repair or
replace as needed.
Tighten set screws on wheel hub.
Repair or replace as needed.
Repair or replace as needed.
Reset timer.
Reset timer.
Open damper; check damper
control linkage and reapir or
replace as needed.
Check fuse on back of control,
replace if needed.
Check for steam or water leaks.
Dry out control.
Replace timer control.
CAUSE
A. Wet steam.
B. Steam leak in machine.
See items 3, 4, and 8.
A. Foreign object in blower.
B. Wheel out of balance.
C. Wheel loose on shaft.
D. Motor mount bent.
E. Motor bearings bad..
See items 1A, 1D, or 11.
Timer set too long.
See item 11.
Timer set too long.
See item 11.
A. Damper is closed.
See items 2 and 11.
A. No power on control.
B. Moisture accumulated.
C. Timer control bad.
PROBLEM
(5) Water inthe base.
(6) Noisy or vibration.
(7) Not enough steam.
(8) Too much steam.
(9) Too much air.
(10)Form will not inflate.
(11)Timer control does not
function.

Page 9
INSTRUCTIONS FOR REMOVING & REPLACING BAG
(1) Remove yellow weights,
1 each side.
(2) Raise the lower control
ring (inside bag).
(3) Open zipper and untie
bottom string
(4) Lift bag off of revolving
assembly shoulder form.
(4) Replace yellow
weights, one each
side, on end of
control strings
(3) Lower the control
ring inside bag.
(2) Tie bottom string
in groove and close
zipper. Refer to
instructions on
next page for
proper knot when
tying string.
Straighten bag
until control
strings are at the
sides
(1) Place bag over
revolving assembly
shoulder form,
with front of bag
toward front of
form.
t
t
t
t

Page 10
INSTRUCTIONS FOR TYING LOWER TIE STRING

REPLACEMENT FORM BAGS
Page 11
MS. CISSELL
Part No. F1310
SENSI-FORM
Part No. F1311
MR. CISSELL
Part No. FD10
SUZIE II
Part No. F833

Page 12
CISSELL STEAM-AIR FINISHER
INSTRUCTIONS FOR ADJUSTING HEIGHT
OF REVOLVING FORM
Should the revolving form drag on the base rather than turn freely, the form must be
raised.
Conversely, if the revolving form hides too high above the base, permitting steam to
escape from the space between the form and base, the form must be lowered.
WHENADJUSTMENT MUSTBE MADE, REMOVE REVOLVING FORM BYSIM-
PLY LIFTING IT STRAIGHT UP OFF THE BASE.
PROBLEM: Revolving form drags on base.
TO CORRECT: Loosen F286 Bearing Lock Nut. Turn F287 BearingAdjustment
Screw COUNTERCLOCKWISE
CHECK ADJUSTMENT: Replace revolving form on base. Rotate form. If
perfectly adjusted, form will rotate freely and snugly
on felt seal around top of base. If form is still too
low... or too high...repeat adjustment until it is correct.
PROBLEM: Revolving Form rides too high above base.
TO CORRECT: Loosen F286 Bearing Lock Nut. Turn F287 BearingAdjustment
Screw CLOCKWISE.
CHECK ADJUSTMENT: Replace revolving form on base. Rotate form. If
perfectly adjusted, form will rotate freely and snugly
on felt seal around top of base. If form is still too
high... or too low... repeat adjustment until it is correct.

MR. CISSELL REVOLVING FORM ASSEMBLY
Page 13

MR. CISSELL REVOLVING FORM ASSEMBLY - F22
NOTE: See next page for Waist, Hip, and Lower Controls.
Ref. No. Part No. Description
1 F192 Insulating Gasket
2 F381 Knob, Pin, & Adjusting Rod
3 F492 Shoulder Form
4 F493 Shoulder Extension
5 F494 Bearing Plate
6 F336 Shoulder Link
7 F197 Shoulder Tension Spring
8 F317 Shoulder Lever
9 F533 Control Box & Pan Assembly
10 F140 Clamp Bearing Bolt
11 F279 Thrust Bearing
12 F289 Cup & Bearing Assembly with Hardware
13 F9 Cloth Steam Spreader
14 F842 Vent Clamp*
15 F11 No. 11 Wooden Sleever*
16 F24 No. 24 Wooden Sleever*
17 F432 Front Paddle only
18 F433 Sponge only
19 F888 E Ring (3/16)
20 F240 Clamp Slide Support Pin
21 F243 Slide Spring Clip
22 F237 Clamp Slide
23 F267 Pivot Pin
24 F304 Waist Index Plate
25 F303 Hip & Lower Index Plate
26 F302 Control Slides
27 F332 Front Plate
28 F333 Front Latch
29 F104 Trigger Release
30 F335 Clamp Latch Rod
31 F151 Compression Latch Spring
32 F137 Latch Plunger
33 F334 Front Handle Assembly
34 F434 Rear Paddle only
35 F435 Sponge only
36 F427 Back Latch
37 F436 Front Paddle & Sponge Assembly
38 F437 Rear Handle Assembly
39 F218 Clamp Leaf Spring
40 F438 Rear paddle & Sponge Assembly
41 F63 Covered Spring Assembly
42 F534 Revolving Form Frame
43 F122 Locknut (1/4 - 28)
44 P104 Washer
*Not part of F22 Assembly
Page 14

Page 15
WAIST, HIP, AND LOWER CONTROLS
Ref. Part
No. No. Description
1 F322 Waist Control Knob
2 F323 Hip Control Knob
3 F321 Lower Control Knob
4 F301 Spacer
5 F300 Spacer
6 F319 Actuating Lever
7 F318 Actuating Lever
8 F377 Bearing Pin
9 F324 Bearing Pin
10 F325 Connecting Link
11 F490 Draw String Lever
12 V2 Cotter Pin
13 P39 Yoke, Pin & Cotter Pin
14 F429 Tension Spring
15 F439 Hip Lever Rod
16 F440 Waist Lever Rod
Ref. Part
No. No. Description
17 040113282 Bead Chain (order by length)
18 F442 Cord, Beads, &
Couplings Set
19 F443 2 Pins & 4 E Rings
20 F888 E Ring
21 F444 2 Pins & 4 E Rings
22 F445 2 Pins & 4 E Rings
23 F446 Swivel & Chain Coupling
24 F447 Spacer
25 F448 Lower Swivel Arm
26 F449 Hip Swivel Arm
27 F450 Lever
28 F331 Bearing Pin
29 F451 Lower Lever Rod
30 F1003 Lower Lever Rod Assembly
31 F1004 Hip Lever Rod Assembly

Page 16
BASE ASSEMBLY PARTS
Ref. Part
No. No. Description
1 F11 Sleever (11)
2 F24 Sleever (24)
3 F842 Vent Clamp
4 F1319 Screen Retainer
5 F1427 Filter
6 ---- Control Panel
(see separate page)
7 F1238 Base Top
8 TU7733 #8 x 1/2 Screw
9 F1203 Base Bottom
10 F1290 Rear Jacket
11 F1264 Fan Housing
12 FG292 Blower Wheel
13 RC344 1/4 - 20 x 3/4 Screw
Ref. Part
No. No. Description
13 RC344 1/4 - 20 x 3/4 Screw
14 TU2846 1/4 Lockwasher
15 AF130 Motor Mounting Hardware
16 SB180 Junction Box Cover
17 F1265 Lower Rear Cover
18 TU2947 1/4 Flat Washer
19 TU2814 5/16 Lockwasher
20 AF131 Motor Mounting Bracket
21 MTR297 Motor, 115-230/50-60/1
22 C363 5/16 x 1-1/4 Bolt
23 FG226 Inlet Cone
24 C249 5/16 Hex Nut
25 F1463 Angle Seal

Page 17
MS. CISSELL, SENSI-FORM REVOLVING FORM ASSEMBLY

Page 18
MS. CISSELL, SENSI-FORM REVOLVING FORM ASSEMBLY
Ref. No. Part No. Description
1 F517 Adjustable Shoulder Form -
consists of Parts 2-9.
2 F381 Knob & Rod Assembly
3 F192 Insulating Gasket
4 F493 Shoulder Extension
5 F492 Shoulder
6 F494 Bearing Plate
7 F197 Tension Spring
8 F336 Shoulder Link
9 F317 Shoulder Lever
10 TU3477 #10 - 24 x 1/2 Screw
11 FB187 #10 Lockwasher
12 FB185 #10 - 24 Hex Nut
13 F1242 Revolving Form
14 TU3480 #10 - 24 x 5/8 Screw
15 F431 Bearing Cup
16 PT355 1/4 Hex Nut
17 F860 Washer
18 F859 1/4 - 20 x 1/2 Screw
19 F279 Thrust Bearing
20 F1309 Shell Assembly
21 FG277 Stud
22 TU4787 3/8 - 16 x 9/16 Jam Nut
23 AF207 Cloth Cover
24 AF176 Front Paddle Clamp Assembly
25 F433 Sponge
26 F432 Front Paddle Channel
27 F237 Clamp Slide
28 F243 Slide Spring Clip
29 F888 Retaining Ring
30 F240 Pin
31 F267 Pivot Pin
32 AF157 Trigger Release Assembly
33 F122 1/4 - 28 Hex Nut
34 FG135 Handle
35 F359 Retaining Ring
36 FG288 Pin
37 F489 Retaining Ring
38 FG450 Latch Pin
39 F197 Spring
40 F950 Washer
41 FG443 Latch Rod
42 FB187 Lockwasher
43 F901 #10 - 24 x 3/8 Screw
44 F1188 Leaf Clamp Spring & Pivot
45 F949 Pivot Pin

Page 19
ITEM# PART# DESCRIPTION
F517 Adjustable Shoulder Assembly
1-2 F381 Knob, Shoulder Adjustable Rod & Pin
Rod & Pin
3 F49 Shoulder Lever Pin*
4 F192 Pyroid Gasket
5 F492H Shoulder
6 F493 Sliding Shoulder
7 F336 Shoulder Connecting Link
8 F494H Bearing Plate
9 F197 Shoulder Tension Spring
10 F317 Shoulder Lever
FG290 Revolving Form Frame Assembly
11 FG219 Frame Assembly
12 FG220 Pivot Plate Assembly
13 FG222 3-5/8" x 1/4" Pin
14 FG223 4-1/2" x 1/4" Pin
15 TU2089 Spring
16 FG201 Support Rod
17 FG444 Yoke
18 FG202 Weight Ring
19 F289 Bearing Assembly
FG291 Revolving Form Shell Assembly
21 FG156 TurningArm Knob
22 AF207 Cloth Steam Spreader
23 FG264 Shell Assembly
24 TU3478 #8-32 x 1/2" Pan Head Screw*
25 P104 1/4" Brass Cut Washer*
26 FB185 #10-24Hex Nut*
27 TU3477 #10-24 x 1/2" Flat Head Screw*
28 M271 3/16" Split Lockwasher*
29 PT355 1/4"-20 S.S. Hex Head Nut
30 F860 1/4" S.S. Split Lockwasher
31 F859 1/4"-20 x 1/2" S.S. Screw*
32 F359 Retaining Rings*
33 TU3480 #10-24 Round Head Screw*
34 F122 1/4"-28 Brass Nut*
35 FB201 Cotter Pin*
36 FG284 1/4" x 5/8" Roll Pin*
Not Illustrated
F833 Nylon Bag
F816 Net Overbag
FG310 Bag Weights 50 CY. 2" x 1-1/8"
FG311 Bag weights 60 CY. 2" x 1-1/2"
(*Shipped as a package of 6)
SUZIE II REVOLVING FORM FG236