Clarke Raider 55 Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
0112
3HP DIRECT DRIVE COMPRESSOR
MODEL NO: RAIDER 55, RAIDER 100, RAIDER 105
PART NO: 2225800, 2225805, 225810

2
INTRODUCTION
Thank you for purchasing this CLARKE 3HP Direct Drive Compressor.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
PARTS AND SERVICING
For Parts & Servicing, please contact your nearest dealer, or
CLARKE International, on one of the following numbers.
PARTS & SERVICE TEL: [phone]
PARTS & SERVICE FAX: [phone]
or e-mail as follows:
PARTS: [email protected]
SERVICE: [e-mail]

3
SAFETY PRECAUTIONS
Before using your compressor it is in your own interest to read and pay attention
to the following safety rules
1. Compressed air is dangerous, NEVER direct a jet of air at people or animals, and
NEVER discharge compressed air against the skin.
2. DO NOT operate your compressor with any guards removed.
3. Electrical or mechanical repairs should only be carried out by a qualified engineer. If
problems occur, contact your Clarke dealer.
4. Before carrying out any maintenance, ensure the pressure is expelled from the air
receiver, and the machine is disconnected from the electrical supply.
5. DO NOT leave pressure in the receiver overnight, or when transporting.
6. DO NOT adjust, or tamper with the safety valves. The maximum pressure is factory
set, and clearly marked on the machine.
7. DO NOT operate in wet or damp conditions. Keep the machine dry at all times.
Similarly, a clean atmosphere will ensure efficient operation. Do not use in dusty or
otherwise dirty locations.
8. Some of the metal parts can become quite hot during operation. Take care not to
touch these until the machine has cooled down.
9. Always set the pressure regulator to the recommended setting for the tool.
10. When spraying flammable materials e.g. cellulose paint, ensure that there is
adequate ventilation and keep clear of any possible source of ignition.
11. Before spraying any material always consult paint manufacturers instructions for
safety and usage.
12. Protect yourself. Goggles will protect your eyes from flying particles. Face masks will
protect you against paint spray and/or fumes.
13. Do not exert any strain on electrical cables and ensure that air hoses are not kinked
or wrapped around machinery etc.
14. When disconnecting air hoses or other equipment from your compressor ensure that
the air supply is turned off at the machine outlet and vent all pressurised air from
within the machine and other equipment attached to it.
15. Make sure that children and animals are kept well away from the compressor and
any equipment attached to it.
16. Always ensure that all individuals using the compressor have had the necessary
training and have read and fully understand these operating instructions.
17. Ensure that any equipment or tool used in conjunction with your compressor, has a
safe working pressure exceeding that of the machine.
18. Exercise caution when transporting the machine to avoid tipping the machine over.
19. Permanently installed systems should be installed by a competent engineer.
20. These Machines produce noise levels in excess of 70dB(A). Persons working in the
vicinity of the machine must be provided with suitable ear protection.

4
ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity supply is
the same as that indicated on the rating plate. This product is designed to operate on
230VAC 50Hz. Connecting it to any other power source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond with the
markings on the terminals of your plug, proceed as follows.
• The wire which is coloured Blue must be connected to the terminal which is
marked Nor coloured Black.
• The wire which is coloured Brown must be connected to the terminal which is
marked Lor coloured Red.
• The wire which is coloured Yellow and Green must be connected to the
terminal which is marked E or or coloured Green.
We strongly recommend that this machine is connected to the mains supply via a
Residual Current Device (RCD)
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself.
WARNING! Read these electrical safety instructions thoroughly
before connecting the product to the mains supply.
WARNING! The wires in the power cable of this product are
coloured in accordance with the following code:
Blue = Neutral Brown = Live Yellow and Green = Earth
Plug must be BS1363/A approved.
Always fit a 13 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
Earth
(Green and Yellow)

5
INSTALLATION
INSTALLATION
Take care when lifting the compressor from the packaging.
After removing the compressor from its packaging, check the integrity of the
unit, making sure it has not been damaged in transit.
Before connecting your compressor to the mains supply, check the following:-
• Firstly, ensure the compressor is on level ground. Do not allow it to
run if it is standing on an incline.
• Check that the mains voltage corresponds with that shown on the
data label on the compressor.
• The ON/OFF switch is in the OFF (pressed down) position.
MOVING THE AIR COMPRESSOR
Before moving the compressor, switch off and disconnect it from the mains
power supply.
• Always use the handle.
• Do not lift by (or put strain on) fittings, valves or hoses.
• Take care when moving the compressor to avoid damaging the
valves or fittings.
The compressor is heavy, get assistance when lifting or moving this compressor
to avoid personal injury.
FIT THE AIR FILTERS
1. Screw the air filter into postion as
shown.
• The air filters should be hand
tight, Do not over tighten.
Warning: Before assembling and using the air compressor, make sure
that you have read and understood all of the safety instructions.

6
BEFORE USE
If the compressor has not been used for 24 hours or more, open the drain valve
to drain any condensate which may have accumulated. See page 8
CHECK THE OIL LEVEL
The compressor is supplied without any
oil inside.
1. Make sure that the oil level is half
way up the oil sight glass.
2. If not, remove the oil cap and top
up the reservoir.
• Only use SAE30 compressor oil,
available from your Clarke
Dealer
Part No. 3050801).
ATTACH AIR TOOLS
Attach the air hose to the regulator
(if fitted).
WARNING: BEFORE CONNECTING ANY AIR TOOLS, MAKE SURE YOU
HAVE READ ANY INSTRUCTIONS SUPPLIED WITH THE TOOL, ALSO ENSURE
THAT THE TOOL IS COMPATIBLE WITH THE COMPRESSOR AND HOSE
SPECIFICATIONS.

7
OPERATION
1. Insert the mains plug into the mains socket and switch on the power.
• The mains voltage must be 230V.
2. Lift the red On/Off switch.
• The compressor will make a
continuous loud noise when the
tank is charging - this is normal.
• The compressor will charge the
main tank to 8 bar (116 psi) then
switch off.
• The compressor will restart
automatically whenever the
pressure in the main tank falls
below a certain level.
3. Check the safety valve daily by
pulling on the ring attached.
• Air should be released you pull
the ring and stop when
released.
• If the valve does not operate as
described, or if the valve is
stuck, it must be replaced by
qualified service personnel
before using the compressor.
4. Select the pressure you need using
the pressure regulator. (if fitted)
WARNING: DO NOT REMOVE OR ATTEMPT TO ADJUST THE SAFETY VALVE.

8
SHUTTING DOWN THE COMPRESSOR
1. Press down on the on/off button to
turn the compressor OFF.
2. Set the pressure regulator to its
lowest setting, i.e. fully
anticlockwise (if fitted) .
3. Trigger the equipment (spraygun,
air tool etc), to release air from the
air hose before disconnecting the
hose from the machine.
4. Disconnect the compressor for the
mains supply.
• You should never leave the compressor air tank unattended while
under pressure.
• Always release the pressure from the tank when not in use or prior to
storage, as described in the following section.
DRAINING THE TANK
1. Turn the compressor off and
disconnect from the mains
supply.
• Place a suitable container
beneath the compressor to
catch any condensation.
2. Carefully undo the drain valve, If
you hear a hissing noise, this is the
sound of the reservoir
depressurising.
3. When the tank has drained fully, re-tighten the drain valve.
CAUTION: YOU MUST DRAIN THE TANK AFTER USE AND BEFORE YOU
STORE YOUR COMPRESSOR..

9
REMOVING TOOLS FROM THE AIR HOSE
1. Press the red On/Off switch down
to the OFF position to stop the
compressor.
2. Set the pressure regulator to its
lowest setting, i.e. fully
anticlockwise (if fitted).•
3. Trigger the equipment (spraygun,
air tool etc), to release air from the
air hose before disconnecting the
hose from the machine.
RESET BUTTON
This compressor is equipped with a
thermal overload device, which
operates as a safety device to
protect the motor.
When the motor overheats for any
reason, the overload cutout
automatically cuts the power thereby
preventing damage to the motor.
Wait around 5 minutes for the motor
to cool and press the reset button.
If you restart the compressor and the overload cutout activates again, switch
off the compressor, remove the plug from the mains and have your
compressor checked by a qualified service agent.
WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE
ATTEMPTING TO REMOVE OR REPLACE A TOOL.

10
MAINTENANCE
CHECKING THE OIL LEVEL (DAILY)
Ensure the oil level is between the min and max marks on the dipstick and top-
up if necessary.
• Only use SAE30 compressor oil, available from your Clarke Dealer
(Part No. 3050801).
DRAIN THE TANK (DAILY)
After use, always open the drain valve to ensure that any condensate is
drained off.
CLEANING THE AIR INTAKE FILTER (MONTHLY)
The air intake filter should be inspected on a MONTHLY basis, and more often
in dusty conditions,
1.
Air Filter Cover
Pull the filter cover away from the
compressor as shown.
2.
Air Filter
Remove the sponge filter from the
filter cover.
3. Clean the sponge and the filter
cover using a soft brush.
• If necessary, the sponge filter
may be gently washed in warm
soapy water,.
• Rinse and allow the filter to dry
thoroughly before refitting.
4. Ensure that the filter and filter cover is then placed back into its original
position.
• If any part of the filter is damaged, you should obtain a
replacement.

11
CHECK THE NON RETURN VALVES (EVERY 6 MONTHS)
If the tank pressure decreases for no apparent reason, it is possible that the
non-return valve is leaking. To check, ensure the tank is not under pressure and
the machine switched OFF.
1. Examine the non-return valve,
and replace the gasket and valve
if necessary.
SPECIFICATIONS
RAIDER 50 RAIDER 100 RAIDER 105
Max.Pressure 8 Bar, 116 psi 8 Bar 8 Bar, 116 psi
Air Displacement 14.5 CFM 14.5 CFM 14.5 CFM
Receiver Capacity 50 L 100 L 100 L
Fuse Rating 13 A 13 A 13 A
Dimensions (L x W x H) mm 820 x 420 x 740 1100 x 570 x 820 1165 x 420 x 1050
Guaranteed Sound Power Level 97 dB(A) 97 dB(A)
Weight 46 kg 60 kg 55 kg
Compressor Oil SAE 30 SAE 30 SAE 30
Please note that the details and specifications contained herein, are correct at
the time of going to print. We reserve the right to change specifications at any
time without prior notice.

12
TROUBLESHOOTING
CAUTION: DO NOT ATTEMPT ANY REPAIR OR ADJUSTMENT IF YOU ARE
UNCERTAIN AS TO HOW IT SHOULD BE DONE. IF YOU HAVE ANY QUERIES,
CONTACT YOUR CLARKE DEALERMACHINE MART.
PROBLEM PROBABLE CAUSE REMEDY
The compressor
stopped and
does not start.
Bad connections. 1. Check electrical connections.
2. Clean and tighten as
necessary.
Overload cutout switch has
tripped or duty cycle has
been exceeded.
1. Switch off and wait approx 5
minutes.
2. Press the reset button and
switch on again.
Motor windings burnt out. 1. Contact your Clarke dealer for
a replacement motor.
The compressor
does not reach
the set pressure
and overheats
easily.
Compressor head gasket
blown or valve broken.
1. Wait for compressor to cool
down,
2. Disassemble head gasket
3. Replace any broken
components.
4. Carefully clean all sealing
surfaces before reassembling.
If in doubt contact Your Clarke
dealer.
Compressor does
not start.
Air receiver charged 1. Open drain valve to expel air.
Compressor should start again
when pressure reduces.
Air leaking from
the pressure
switch valve
when the
compressor is not
running.
Faulty non-return valve. 1. Drain receiver completely of
air.
2. Remove the valve end plug,
3. Carefully clean the valve seat
and the gasket
4. Reassemble.
Air pressure from
the regulator will
not adjust.
The diaphragm within the
regulator body is broken.
1. Replace regulator
The compressor is
very noisy and
makes a metallic
knocking sound.
Compressor damaged and
needs overhaul.
1. Return the machine to your
nearest service agent.

13
EXPLODED DIAGRAM & PARTS LIST

No Description Part No
1Bolt M6 x 55 ZXSED14C01
2Cylinder Head ZXSED14C02
3Cylinder Head Gasket ZXSED14C03
4Valve Plate ZXSED14C04
5Valve Plate Gasket ZXSED14C05
6Valve ZXSED14C06
7Valve Fixing ZXSED14C07
8Cylinder ZXSED14C08
9Cylinder Gasket ZXSED14C09
10 Piston Ring ZXSED14C10
11 Scraper Ring ZXSED14C11
12 Piston ZXSED14C12
13 Piston Pin ZXSED14C13
14 Circlip ZXSED14C14
15 Connecting Rod ZXSED14C15
16 Rubber Gasket ZXSED14C16
17 Crank Case Cover ZXSED14C17
18 Bolt M5 x 16 ZXSED14C18
19 Oil Leveller Gasket ZXSED14C19
20 Oil Leveller ZXSED14C20
21 Bolt M6 x 10 ZXSED14C21
22 ‘O’ Circlip 5.6 x 1.8 ZXSED14C22
23 Hex Bolt M8 x 22 ZXSED14C23
24 Crank ZXSED14C24
25 Crank Case ZXSED14C25
26 Bolt M6 x 40 ZXSED14C26
27 Sealing Ring ZXSED14C27
28 Bearing 6204 ZXSED14C28
29 Capacitor ZXSED14C29
30 Nut M8 ZXSED14C30
31 Capacitor ZXSED14C31
32 Crankcase Support ZXSED14C32
33 Bolt M8 x 25 ZXSED14C33
34 Elbow ZXSED14C34
35 Connecting Pipe ZXSED14C35
36 Elbow ZXSED14C36
37 Air Filter ZXSED14C37
38 Stator ZXSED14C38
39 Rotor ZXSED14C39
40 Bearing 6202 ZXSED14C40
41 Wave washer D35 ZXSED14C41
42 Centrifugal Switch ZXSED14C42
43 Centrifugal ZXSED14C43
44 Cover ZXSED14C44
45 Housing Support ZXSED14C45
46 Bolt M5 x 30 ZXSED14C46
47 Fan ZXSED14C47
48 Circlip ZXSED14C48
49 Fan Cover ZXSED14C49
50 ST 4.8 x 16 ZXSED14C50
51 Delivery Pipe ZXSED14C51
52 Nut M8 ZXSED14C52
53 Bleed Pipe ZXSED14C53
54 Hex Bolt M8 x 25 ZXSED14C54
55 Non Return Valve ZXSED14C55
56 Axle ZXSED14C56
57 Axle Set ZXSED14C57
58 Wheel ZXSED14C58
59 Plug ZXSED14C59
60 Nut M10 ZXSED14C60
61 Even Mat ZXSED14C61
62 Drain Plug ZXSED14C62
63 Hex Bolt M8 x 25 ZXSED14C63
64 Foot ZXSED14C64
65 Nut M8 ZXSED14C65
66 Nut ZXSED14C66
67 Nipple ZXSED14C67
68 Safety Valve ZXSED14C68
69 QR Nut ZXSED14C69
70 Pressure Gauge ZXSED14C70
71 Pressure Switch ZXSED14C71
72 Mains Lead ZXSED14C72
73 Rubber Handle ZXSED14C73
74 Overload 15A ZXSED14C74
75 Cylinder Head Cover ZXSED14C75
14
EXPLODED DIAGRAM & PARTS LIST
No Description Part No

15
DECLARATION OF CONFORMITY