Clarke DEVIL 7030 Instruction Manual

Only suitable for well insulated areas and not designed
to be the primary heat source
OPERATION & MAINTENANCE
INSTRUCTIONS
DL1123- Rev 11
ORIGINAL INSTRUCTIONS
30KW ELECTRIC FAN HEATER
MODEL NO: DEVIL 7030
PART NO: 6935458

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INTRODUCTION
Thank you for purchasing this CLARKE product.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
FUNCTION AND OPERATING PARAMETERS
This is a forced air heater. It’s intended use is for drying and the warming of
commercial/industrial buildings and areas where adequate ventilation is
provided.
• It must be operated as prescribed in the operating manual.
• It is not intended to be used for domestic use or for the heating of
habitable areas.
• It is not intended to be used to reach and maintain a certain level of
human thermal comfort within an enclosed space in which the heater is
situated.
• It is not intended to be used in enclosed areas with restricted ventilation.
• It is not intended for warming animals or live stock.

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THE FOLLOWING TABLE ADDRESSES THE INFORMATION
REQUIREMENTS OF REG.2015/1188
Item Symbol Value Unit
Heat output
Measured seasonal space heating energy efficiency 36%
Nominal heat output Pnom 30 kW
Minimum heat output (indicative) P min 15 kW
Maximum continuous heat output P max 30 kW
Auxiliary electricity consumption
At nominal heat output elmax n/a kW
At minimum heat output el min n/a kW
In standby mode elSB 0kW
Type of heat input for electric storage local heaters only
Manual heat charge control with integrated thermostat No
Manual heat charge control with room and/or outdoor temperature
feedback
No
Electronic heat charge control with room and/or outdoor temperature
feedback
No
Fan assisted output No
Type of heat output/room temperature control (select one)
Single stage heat output, no temperature control No
Two or more manual stages, no temperature control No
With mechanical thermostat temp control Yes
With electronic temperature control No
Electronic temperature control with day timer No
Electronic temperature control with week timer No
Other control options (multiple selections possible)
Room temperature control with presence detection No
Room temperature control with open window detection No
Room temperature control with distance control option No
Room temperature control with adaptive start control No
Room temperature control with working time limitation No
Room temperature control with black bulb sensor No

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SAFETY SYMBOLS
The following symbols appear on the unit.
SAFETY RULES
Make sure that you read, understand and comply with the following.
ELECTRICAL SAFETY
1. Electrical appliances must match the power outlet. NEVER modify the plug
in any way. DO NOT use adaptor plugs with earthed (grounded)
appliances. Correct plugs and outlets will reduce the risk of electric shock.
2. DO NOT abuse the electrical cable. NEVER use the cable for pulling or
unplugging the heater. Keep the cable away from sources of heat, oil,
sharp edges or moving parts. Damaged or tangled cables increase the risk
of electric shock.
3. Keep the power cable well away from machines and ensure an adequate
electrical supply is close at hand so that the operation is not restricted by
the length of the cable.
4. ALWAYS disconnect from the power supply before moving the heater or
performing any cleaning or maintenance tasks.
5. Inspect the mains cable regularly for signs of damage. DO NOT use if it is
damaged, and ALWAYS keep it away from the source of heat.
6. Check the heater for damage before use. DO NOT use if the heater tubes/
elements are damaged or broken. Any damage should be properly
repaired or the part replaced. If in doubt, DO NOT use. Consult your local
CLARKE dealer.
Hot
Surface,
Do Not
Touch
Do Not
Cover
High
Voltage
WARNING: THIS HEATER MUST BE EARTHED

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MAINTENANCE.
1. Check that the heater is in good working order. Take immediate action to
repair or replace damaged parts.
2. DO NOT allow the heating elements to become covered with dust which
could become a fire hazard. If used in a dusty workplace it should be
cleaned as described under Cleaning and Maintenance.
3. Only recommended parts should be used. Unapproved parts may be
dangerous and will invalidate the warranty.
4. DO NOT attempt to repair a damaged heater, contact the Clarke service
department.
POSITIONING
1. This heater is designed for indoor use only.
2. DO NOT use this heater in small rooms when they are occupied by persons
not capable of leaving the room on their own unless constant supervision is
provided.
3. DO NOT use this heater in the immediate surrounds of a bath, a shower, a
swimming pool or wet surfaces.
4. NEVER place the heater against or near any surface such as a wall, door,
curtains, furniture or combustible material etc. Allow at least 2 metre
clearance.
5. DO NOT place the heater immediately below any electrical outlet.
6. DO NOT place the heater on a raised surface or anywhere where it could
topple over. ALWAYS use on a horizontal and stable surface.
7. ALWAYS ensure that the grille cannot be blocked.
8. DO NOT operate fan heaters in explosive atmospheres such as in the
presence of flammable liquids, gasses or dust such as in a paint spray
booth or any explosive environment. Electric motors create sparks which
may ignite dust or fumes.
WARNING: SERVICING OR INTERNAL MAINTENANCE MUST ONLY BE
CARRIED OUT BY THE CLARKE SERVICE DEPARTMENT.
WARNING: DO NOT USE THE HEATER NEAR FLAMMABLE MATERIAL,
LIQUIDS, SOLIDS, GASSES OR COMPRESSED GAS CYLINDERS ETC.

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OPERATION
1. This heater is intended for drying & warming of commercial/industrial
buildings where adequate ventilation is provided. It is NOT for domestic use
or for heating habitable areas.
2. The heater should NOT be used by children or persons with reduced
physical, sensory or mental capabilities, or lack of experience and
knowledge.
3. CAUTION: Some parts of this product can become very hot and cause
burns. Particular attention should be given where, animals, children and
vulnerable people are present.
4. The heater must only be used by people who have read these instructions
and have been trained in its use.
5. DO NOT use if dropped.
6. DO NOT use if there is visible signs of damage.
7. DO NOT obstruct the air inlet and outlet sections of the heater.
8. DO NOT cover the heater with anything that could restrict the air flow.
9. DO NOT touch the heater casing or grille when first switched off, as these
will be very hot and will take time to cool.
10. DO NOT get the heater wet or use in areas of high condensation.
11. DO NOT allow the power lead to touch hot surfaces.
12. DO NOT connect other appliances to the same mains socket as the heater.
13. DO NOT use this heater with a programmable timer used to switch it on
automatically.
14. DO NOT leave the heater unattended.
SERVICE & REPAIRS
1. If necessary, have your heater repaired by a qualified person using
identical replacement parts. This will ensure that the safety of the product is
maintained.
2. Please keep these instructions in a safe place for future reference.

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ELECTRICAL CONNECTIONS
This machine MUST be connected to a 400 Volt, 3 phase 50Hz supply through a
suitably rated isolator switch. It cannot be operated from a single phase
supply.
The user should purchase a suitable connecting cable capable of handling 63
Amps (recommended Cross Sectional Area 10mm2) and supply plug rated at
63A (or better) which complies with BSEN 60309. A length of 2-3 metres is
recommended giving mobility to the appliance but without becoming a trip
hazard
If in any doubt, consult a qualified electrician. DO NOT attempt any electrical
work yourself.
SAFETY SYSTEMS
THERMOSTATIC PROTECTION
The Devil 7030 has a manual reset thermal cut out to prevent the unit from
overheating.
If the thermal cut out activates, then turn off the power and disconnect from
the power supply. Allow the heater to cool down for several minutes before
pressing the reset button. Reconnect to the power supply and turn on to
resume operation.
LIST OF CONTENTS
WARNING: THE INSTALLATION OF THIS APPLIANCE SHOULD BE CARRIED
OUT BY A COMPETENT ELECTRICIAN AND BE IN ACCORDANCE WITH THE
CURRENT IEE WIRING REGULATIONS (BS7671-2:2008).
1 x Heater 1 x Axle c/w Circlip (2)
1 x R/H & 1 x L/H Support Frames 2 x Wheel
1 x Upper Handle 1 x Fixings Pack

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ASSEMBLY
1. Fit the right leg frame to the main
body as shown.
NOTE: The bolt needs to be inserted
before the handwheel.
NOTE: The bolt goes through the
larger of the 2 holes in the
spacer.
2. Fit the axle and left hand support
frame.
NOTE: The circlip shown must be on
the inside of the legs.
3. Fit the wheels as shown.
NOTE: The cap fits over the flat
washer.
4. Use the nuts and bolts supplied, to
secure the handle to the leg
frames as shown.

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OPERATION
1. Put the heater in a level position on a flat surface and at a safe distance
from flammable materials. Keep a minimum of 2m clearance all round.
2. Connect the heater to a suitable
power supply.
3. Set the thermostat control to the
maximum setting (fully clockwise).
4. Set the mode selector to one of
the 3 settings:
• The heater will take up to three minutes to reach optimum temperature.
5. Once the room reaches the required temperature, turn the thermostat
control slowly counter-clockwise until the thermostat clicks, leave the
control in this position.
• The room temperature will be maintained at this setting. The heater will
continue to operate until the power switch is turned to the OFF position.
WARNING: DO NOT USE THIS HEATER IN SMALL ROOMS WHEN THEY ARE
OCCUPIED BY PERSONS NOT CAPABLE OF LEAVING THE ROOM ON THEIR
OWN, UNLESS CONSTANT SUPERVISION IS PROVIDED.
CAUTION: SOME PARTS OF THIS PRODUCT CAN BECOME VERY HOT AND
CAUSE BURNS. PARTICULAR ATTENTION HAS TO BE GIVEN WHERE
CHILDREN AND VULNERABLE PEOPLE ARE PRESENT.
Off
Fan Only
Fan + Heat Setting 1
Fan + Heat Setting 2

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6. For fan only operation, turn the power switch to the fan only setting and set
the thermostat to its minimum setting.
7. Turn the heater off by turning the power switch to “0”,
• Do not remove the plug from the mains supply. The fan will continue to
run for several minutes to lower the temperature of the case and
elements. Once the fan stops you can safely remove the plug from the
power supply.
8. When not in use, disconnect the heater from the mains supply. Store it in a
safe, dry, childproof location.
MAINTENANCE
• Clean the heater with a soft damp cloth, Do not use solvents or
abrasives.
• Make sure that the heater grill is not blocked.
• No other maintenance is required, should you discover any problem
with the heater, return it to the Clarke service department for repair.
WARNING: ALWAYS DISCONNECT FROM THE POWER SUPPLY AND ALLOW
THE HEATER IT TO COOL DOWN BEFORE PERFORMING ANY
MAINTENANCE TASKS.

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SPECIFICATIONS
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
Operating Voltage, Current and Frequency:
(V / A / Hz / Phs)
400 V / 43A / 50Hz / 3 Phase
Operating Temperature: (Min/Max) (°C) 0-40°C
Heat Output: (kW) 30 kW
Air Output: (m3/h) 1440m3/h
Safety Device Thermal cut-out
Duty Cycle Classification Continuous duty
Electrical Insulation Class I
Product: Depth x Width x Height 640 x 610 x 1012 mm
Product Weight 30.45 kg

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TROUBLE SHOOTING
Problem Possible Cause Remedy
Heater does
not
operate,
although
plugged in
with the
switch and
thermostat
switched on.
Plug is loose/bad
connection.
Pull the plug out & check all connections
(cable/plug and socket).
Fuse blown or
circuit breaker
trips.
Replace if necessary and investigate
cause. If fuse blows
repeatedly, consult your Clarke dealer.
No power at
socket outlet.
Insert the plug in a suitable socket.
Heating
element
glowing hot.
Input voltage too
high or too low.
Use a power supply in accordance with the
rating on the label.
Air inlet grille is
blocked.
Ensure the heater is kept away from any
objects which could cover the air inlet or
be drawn into it.
The unit has
failed to heat
up so only the
air fan has
operated.
Control switch not
set at a level.
Turn switch to a heating level.
Thermostat has
tripped.
Turn the thermostat and listen. If there is no
CLICK and the thermostat is not damaged,
the heater will automatically switch ON
when it has cooled down.
The manually
reset
cut-out has
operated.
Disconnect the power. Take a suitable pin
and insert it into the manual RESET hole in
the control panel. Press the RESET button
and connect the circuit.
Abnormal
noise.
Heater is not level. Stand heater on a level surface.

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PARTS DIAGRAM

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PARTS LIST
Part number = (CXDEV7030 + the number of the part)
1 Front Rings 28 Motor
2 Front Grille 29 Rear Grille
3 Heat Shield 30 Rear Rings
4 Switch Knob 31 Heating Elements
5 Securing Rings 32 Heater Bracket Upper
6 Speed Controller 33 Heater Bracket Bottom
7 Location Part For Switch 34 Wheel
8 Temperature Controller 35 Wheel Cover
9 Fasten Spring 36 Securing Plate
10 Thermostat Knob 37 Axle
11 Control Box L 38 Base Pad
12 Control Box Cover 39 Rear Frame
13 Control Box R 40 Adjustable Screw
14 Cable Inlet Gland 41 Spacer
15 Sealing Tape 42 Securing Plate L
16 Overheat Thermostat 43 Securing Plate
17 After Cooling Thermostat 44 Rivet Nut
18 Chassis Panel 45 Securing Plate R
19 Motor Capacitor. 46 Front Frame
20 Insulate Board Of Contactor 47 Fixing Bolt
21 Ac Contactor 48 Location Plate
22 Wire Terminal 49 Insulate Sleeve
23 Grommet 50 Upper Frame
24 Insulate Board 51 Temperature Control Top Rod
25 Heat Shield 52 Temperature Control Bracket
26 House Casing 53 Button
27 Fan

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DECLARATION OF CONFORMITY-UKCA & CE