Clarke DEVIL 4040 Instruction Manual

FAN HEATER
OPERATING & MAINTENANCE
INSTRUCTIONS 0905
Models: DEVIL 4040 • 4060 • 4100 • 4120
FAN HEATER

© Copyright Clarke International. All rights reserved Feb. 2002
2
PARTS & SERVICE TEL: [phone]
or e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]
PARTS & SERVICE
Model Number Devil 4040 Devil 4060 Devil 4100 Devil 4120
Input 230V 50hz 1ph 400V 50hz 3ph 400V 50hz 3ph 400V 50hz 3ph
Output Rating 3kW 5kW 9kW 15kW
Supply Fuse Rating 13A 15A 15A 25A
Dimensions (mm) 260x260x410 360x280x380 440x330x490 480x370x520
Air Output 510m3/h 510m3/h 800m3/h 1700m3/h
Noise Level 50dBL WA 50dBL WA 52dBL WA 54dBL WA
Gross Weight 7.5kg 8.0kg 13.5kg 15.5kg
Part No. 6925160 6925165 6925170 6525175
SPECIFICATIONS
DECLARATION of CONFORMITY
We declare that this product complies with the following standards/directives:
•73/23/EEC
•98/336/EEC
Serial/Batch No: See Data Plate
signed
Waste electrical products should not be disposed of with household waste. Please
dispose of at your local recycling facility.
Engineering Manager

3
Thank you for purchasing this Clarke Fan Heater.
Before attempting to operate the unit please read this instruction leaflet and carefully
follow all directions given. By doing so you will ensure safe operation of the unit and you
can also look forward to it providing you with long and trouble free service.
GUARANTEE
This CLARKE product is guaranteed against faults in manufacture for 12 months
from purchase date. Please keep your receipt as proof of purchase.
This guarantee is invalid if the product has been found to have been abused in
any way, or not used for the purpose for which it was intended, or to have been
tampered with in any way. The reason for return must be clearly stated.
This guarantee does not affect your statutory rights.
SAFETY PRECAUTIONS
• This heater is for INDOOR USE ONLY.
• NEVER use electrical equipment in the presence of combustible gases.
• ALWAYS disconnect from the mains supply before moving or performing any
maintenance tasks.
• ALWAYS use in an upright position ONLY.
• Inspect the mains cable regularly for signs of damage. DO NOT use if it is
damaged, and ALWAYS keep it away from the source of heat.
• NEVER remove the guards from this machine.
• NEVER locate the heater near combustible materials such as curtains, furniture
etc. Allow at least 1 metre distance.
• DO NOT use this heater in a bathroom , shower room, in the vicinity of a
swimming pool, or any wet environment.
• DO NOT locate the heater close to an adjacent wall or ceiling...allow a
distance of at least 1 metre from a wall or ceiling.
• NEVER cover the heater, or block any of the vents.
• DO NOT use if the heater elements are damaged.
• NEVER touch the heater for at least 15 minutes after it is switched off.
• DO NOT leave the heater unattended.
• If children are present.....ALWAYS use with a fireguard.
• Do NOT use in a paint spray booth or any explosive environment.
• Take care to ensure that the fan grille cannot be blocked by curtains or the like.

4
ELECTRICAL CONNECTIONS
This model is provided with a 13 amp BS 1363 plug, fitted with a 13amp fuse and MUST be
connected to a standard, 230 Volt (50Hz) electrical supply, preferably through an ap-
proved plug , or a suitably fused isolator switch.
WARNING! THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in the mains lead are coloured in accordance with the following
code:
Green & Yellow ................................Earth
Blue .................................................... Neutral
Brown ................................................ Live
As the colours of the flexible lead of this appliance may not correspond with the coloured
markings identifying terminals in your plug, or your mains supply, proceed as follows:
• Connect GREEN & YELLOW coloured cord to plug terminal marked with a letter “E” or
Earth symbol “ ” or coloured GREEN or GREEN & YELLOW.
• Connect BROWN cord to terminal marked with a letter “L” or coloured RED.
• Connect BLUE cord to terminal marked with a letter “N” or coloured BLACK.
Fuse Rating
The fuse in the plug must be replaced with one of the same rating (13 amps) and this
replacement must be ASTA approved to BS1362.
This appliance is fitted with a plug which is moulded on to the electric cable (i.e. non-
rewireable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There is a danger of
electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse carrier, ensure that the correct
replacement is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from most DIY or electrical stores.
Devil 4040
These machines MUST be connected to a 400 Volt, 3 PHASE 50Hz supply through a suitably
fused isolator switch. It cannot be operated from a single phase supply.
Devils 4060, 4100 & 4120
A trailing socket is NOT provided, but is available from your CLARKE dealer,
Part No:
It is important to note, that the PLUG is wired as shown in the
illustration opposite, as viewed from the outside of the unit - the
socket should be wired correspondingly.
• The GREEN or GREEN & YELLOW coloured wire, is connected to
the terminal marked with the letter “E” or Earth symbol “ ”
• The BLACK or Blue wire is connected to the ‘N’ or Neutral terminal.
• The Remaining wires are connected to the terminals marked L1, L2 and L3.

A. Temperature control sw.
B. OF/OFF Switch
C. OFF
D. Fan Only
E. Fan w/ Single Element
F. Fan w/ Both Elements
5
OPERATION
With the heater suitably sited (ensure you comply with all safety precautions),
switch the heater ON to either fan only, half or full output (see illustration below).
A temperature control switch (A) is also provided for fine control of heat output.
Should the unit overheat, a thermal cutout will operate, shutting down the unit.
Allow a period of time for the unit to cool (approx. 10 minutes) before pressing the
reset using a suitable pointed tool, and restarting.
When switching the unit OFF, it is strongly recommended that it is run in the FAN
ONLY mode for approx. 10 minutes, in order to cool the elements, before switching
OFF completely and finally disconnecting from the mains supply.
The thermal cutout may also operate if the heater is shut down without allowing
to cool sufficiently. If, subsequently, the machine fails to start, press the reset using
a suitable tool and try again.
MAINTENANCE
Before performing any maintenance tasks, if the heater has been used, ALWAYS
allow it to cool down for at least 10 minutes, by switching to FAN ONLY, then
disconnect from the mains supply.
Periodically.
• Disconnect from the mains supply, and use compressed air at low pressure to
clean out the unit. ALWAYS wear a dust mask to perform this operation.
If there is any serious build up of dirt, it is possible to remove the bottom cover, by
unscrewing the 6 self tapping screws securing it, to gain access to the fan and
heating elements. Clean these thoroughly taking great care not to distort the fan.
Ensure the bottom cover is firmly secured when completed.
• Inspect the mains cable for damage. Heat damage will cause the cable to
stiffen and crack. If this is found, have the cable replaced. Check cable routing
and ensure it is well away from the heat source.
WARNING!
IF YOU ARE IN ANY DOUBT ABOUT ELECTRICAL CONNECTIONS, CONSULT A
QUALIFIED ELECTRICIAN.
DO NOT ATTEMPT ELECTRICAL CONNECTIONS or REPAIRS YOURSELF.

6
SPARE PARTS - DEVIL 4040

No. Description Qty Part No.
SPARE PARTS - DEVIL 4040
7
1.1
1.2
1.3
1.4
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34.1
34.2
35
Motor Sw/230v
Fan
Washer 4,3 12mm
Screw M4x16
Top Cover
Round Cover
Side Cover
Down Cover
Heat Shield
Shelf
Back Cover
Name Plate
Heating Element 1400W
Switch
Bim Etal Thermostat
Overheat Sensor
Temp Limiter
Power Cord
Screw Terminal Block
Data Plate
Label Ground Wire
Handle
Strain Relief Bushing
Leg Rubber
Belt
Knob
Electrical Wire Set
Tap Screw 5t3,5x9,5
Nut M4
Washer A4
Washer A4, 3
Tap Screw M4x8
Tap Screw M4x16
Screw M6x14
Nut M6
Washer A6
Reset Lever
Base For Reset Lever
Front Cover
1 DE4510301
1 DE4510317
1 DE4510812
1 DE4510807
1 See Your Dealer
1 See Your Dealer
2 See Your Dealer
1 See Your Dealer
1 See Your Dealer
1 See Your Dealer
1 See Your Dealer
1 See Your Dealer
2 DE4510362
1 DE4510401
1 DE4510403
1 DE4510404
1 DE4510405
1 DE4510408
1 DE4510421
1N/A
1N/A
1 DE4510601
1 DE4510605
4 DE4510607
2 DE4510608
2 DE4510610
1 DE4510740
4 DE4510801
3 DE4510808
6 DE4510810
7 DE4510811
3 DE4510814
1 DE4510828
2 DE4510829
2 DE4510830
2 DE4510831
1 DE4510612
1 DE4510611
1 See Your Dealer

8
SPARE PARTS - DEVIL 4060

No. Description Qty Part No.
SPARE PARTS - DEVIL 4060
1.1 Screw M4x16 ............................................................. 1 ................. DE4510807
1.2 Motor 12w/230v ........................................................ 1 ................. DE4510306
1.3 Fan .............................................................................. 1 ................. DE4510317
1.4 Washer 4,3 12mm ..................................................... 1 ................. DE4510812
2.1 Base For Reset Button .............................................. 1 ................. DE4510611
2.2 Reset Button .............................................................. 1 ................. DE4510612
3.1 Handle Assembly ...................................................... 2 ................. DE4510128
3.2 Self Tapping Screw ST3,9x25 .................................... 8 ................. DE4510817
3.3 Plastic Distance Piece15mm .................................. 8 ................. DE4510603
3.4 End Cap 12mm ........................................................ 4 ................. DE4510604
4 Fan Cowl ................................................................... 1 ................. DE4510112
5 Side Cover ................................................................. 2 ................. DE4510117
6 Bottom Cover ........................................................... 1 ................. DE4510121
7 Facia .......................................................................... 1 ................. DE4510136
8 Grill .............................................................................. 2 ................. DE4510138
9 Heat Shield ................................................................ 1 ................. DE4510139
10 Washer ....................................................................... 3 ................. DE4510140
11 Top Cover .................................................................. 1 ................. DE4510143
12 Tray ............................................................................. 1 ................. DE4510181
13 Washer A4 ................................................................. 2 ................. DE4510810
14 Washer A4,3 .............................................................. 1 ................. DE4510811
15 Nut M4 ....................................................................... 3 ................. DE4510808
16 Self Tapping Screw M4x8 ......................................... 3 ................. DE4510814
17 Self Tapping ScrewM4x16 ........................................ 1 ................. DE4510828
18 Self Tapping Screw ST3,5x9,5 ................................... 4 ................. DE4510801
19 Self Tapping Screw ST3,9x13 .................................... 4 ................. DE4510818
20 Self Tapping Screw ST3,9x9,5 .................................. 40 ................ DE4510802
21 Heating Element 1666w ........................................... 3 ................. DE4510359
22 Switch ......................................................................... 1 ................. DE4510401
23 Relay .......................................................................... 1 ................. DE4510402
24 Bi-metal Thermostat ................................................. 1 ................. DE4510403
25 Overheat Sensor ....................................................... 1 ................. DE4510404
26 Temperature Limiter ................................................. 1 ................. DE4510405
27 Plug ............................................................................ 1 ................. DE4510406
28 Data Plate ................................................................. 1 ................. N/A
29 Label Earth Wire ........................................................ 1 ................. DE4510536
30 Belt .............................................................................. 3 ................. DE4510608
31 Knob ........................................................................... 2 ................. DE4510610
32 Wire 1.5 Blue 0.08 ...................................................... 2 ................. DE4510900
32 Wire 1.5 Brown 0.12 .................................................. 1 ................. DE4510910
32 Wire 1.5 Brown 0.13 .................................................. 1 ................. DE4510911
32 Wire 1.5 Blue 0.16 ...................................................... 1 ................. DE4510913
32 Wire 1.5 Brown 0.20 .................................................. 1 ................. DE4510916
32 Wire 1.5 Brown 0.20 .................................................. 2 ................. DE4510917
32 Wire 1.5 Blue 0.08 ...................................................... 1 ................. DE4510919
32 Wire 1.5 Brown 0.24 .................................................. 2 ................. DE4510925
32 Wire 1.5 Blue 0.30 ...................................................... 1 ................. DE4510926
32 Wire 1.5 Brown 0.38 .................................................. 1 ................. DE4510934
32 Wire 1.5 Brown 2x0.15 ............................................... 1 ................. DE4510937
32 Wire 2.5 Yellow 0.10 .................................................. 1 ................. DE4510938
9

SPARE PARTS - DEVIL 4100
10

SPARE PARTS - DEVIL 4100
1.1
1.2
1.3
1.4
2.1
2.2
3.1
3.2
3.3
3.4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
32
32
32
32
32
32
32
32
32
32
32
Screw M4x16 ....................................................................
Motor 16W/230V ..............................................................
Fan .....................................................................................
Washer 4,3 12mm ............................................................
Base For Reset Button .....................................................
Reset Button .....................................................................
Handle Assembly .............................................................
Self Tapping Screw ST3,9x25 ...........................................
Plastic Distance Piece 15mm ........................................
End Cap 12mm ...............................................................
Top Cover .........................................................................
Fan Cowl ..........................................................................
Side Cover ........................................................................
Bottom Cover ..................................................................
Grill .....................................................................................
Heat Shield .......................................................................
Facia .................................................................................
Washer ..............................................................................
Tray ....................................................................................
Washer A4 ........................................................................
Washer A4,3 .....................................................................
Nut M4 ..............................................................................
Self Tapping Screw M4x8 ................................................
Self Tapping Screw M4x16 ..............................................
Self Tapping Screw ST3,5x9,5 ..........................................
Self Tapping Screw ST3,9x13 ...........................................
Self Tapping Screw ST3,9x9,5 ..........................................
Heating Element 3000W .................................................
Switch ................................................................................
Relay .................................................................................
Bi-metal Thermostat ........................................................
Overheat Sensor ..............................................................
Temp Limiter .....................................................................
Plug ...................................................................................
Data Plate ........................................................................
Label Earth Wire ...............................................................
Belt .....................................................................................
Knob ..................................................................................
Wire 1.5 Blue 0.08 .............................................................
Wire 1.5 Brown 0.12 .........................................................
Wire 1.5 Brown 0.13 .........................................................
Wire 1.5 Blue 0.16 .............................................................
Wire 1.5 Brown 0.20 .........................................................
Wire 1.5 Brown 0.20 .........................................................
Wire 1.5 Blue 0.08 .............................................................
Wire 1.5 Brown 0.24 .........................................................
Wire 1.5 Blue 0.30 .............................................................
Wire 1.5 Brown 0.38 .........................................................
Wire 1.5 Brown 2x0.15 ......................................................
Wire 2.5 Yellow 0.10 .........................................................
1 .............. DE4510807
1 .............. DE4510307
1 .............. DE4510318
1 .............. DE4510812
1 .............. DE4510611
1 .............. DE4510612
2 .............. DE4510129
8 .............. DE4510817
8 .............. DE4510603
4 .............. DE4510604
1 .............. DE4510104
1 .............. DE4510114
2 .............. DE4510119
1 .............. DE4510123
2 .............. DE4510125
1 .............. DE4510127
1 .............. DE4510137
3 .............. DE4510140
1 .............. DE4510183
2 .............. DE4510810
1 .............. DE4510811
3 .............. DE4510808
3 .............. DE4510814
1 .............. DE4510828
4 .............. DE4510801
4 .............. DE4510818
36 ............ DE4510802
3 .............. DE4510360
1 .............. DE4510401
1 .............. DE4510402
1 .............. DE4510403
1 .............. DE4510404
1 .............. DE4510405
1 .............. DE4510406
1 .............. N/A
1 .............. DE4510536
3 .............. DE4510608
2 .............. DE4510610
2 .............. DE4510900
1 .............. DE4510910
1 .............. DE4510911
1 .............. DE4510913
1 .............. DE4510916
2 .............. DE4510917
1 .............. DE4510919
2 .............. DE4510925
1 .............. DE4510926
1 .............. DE4510934
1 .............. DE4510937
1 .............. DE4510938
No. Description Qty Part No.
11

SPARE PARTS - DEVIL 4120
12

1.1 Screw M5x14 1 DE4510825
1.2 Nut M4 4 DE4510808
1.3 Fan Guard 1 DE4510166
1.4 Motor 25W/230V 1 DE4510304
1.5 Fan 1 DE4510314
1.6 Washer 5,3 20mm 1 DE4510824
1.7 Screw M4x60 4 DE4510833
2.1 Base For Reset Button 1 DE4510611
2.2 Reset Button 1 DE4510612
3.1 Handle Assembly 2 DE4510170
3.2 Self Tap Screw ST3,9x25 8 DE4510817
3.3 Distance Piece 15mm 8 DE4510603
3.4 End Cap 12mm 4 DE4510604
4 Side Cover 2 DE4510157
5 Top Cover 1 DE4510145
6 Tray 1 DE4510149
7 Fan Cowl 1 DE4510153
8 Bottom Cover 1 DE4510161
9 Grill 2 DE4510164
10 Heat Shield 1 DE4510168
11 Facia 1 DE4510173
12 Screw Terminal 1 DE4510414
13 Washer A4 2 DE4510810
14 Washer A4,3 1 DE4510811
15 Nut M4 3 DE4510808
16 S/Tap Screw M4x8 2 DE4510814
17 S/Tap Screw M4x16 1 DE4510828
18 S/Tap Screw ST3,5x9,5 2 DE4510801
19 S/Tap Screw ST3,9x13 12 DE4510818
20 S/Tap Screw ST4,8x13 16 DE4510821
21 S/Tap Screw ST3,9x9,5 27 DE4510802
22 Switch 1 DE4510401
23 Capillary Thermostat 1 DE4510416
24 Heating Element 2500W 6 DE4510355
25 Relay 2 DE4510402
26 Overheat Sensor 1 DE4510404
27 Temp Limiter 1 DE4510405
28 Plug 1 DE4510411
29 Data Plate 1 N/A
30 Label Earth Wire 1 DE4510536
31 Belt 3 DE4510608
32 Capillary Support 2 DE4510609
33 Knob 2 DE4510610
34 Wire 1.5 Blue 0.08 4 DE4510900
34 Wire 1.5 Brown 0.08 1 DE4510901
34 Wire 1.5 Blue 0.10 1 DE4510902
34 Wire 1.5 Brown 0.10 1 DE4510903
34 Wire 1.5 Brown 0.12 1 DE4510906
34 Wire 1.5 Brown 0.16 1 DE4510912
34 Wire 1.5 Brown 0.16 2 DE4510914
34 Wire 1.5 Brown 0.18 4 DE4510915
34 Wire 1.5 Brown 0.20 1 DE4510916
34 Wire 1.5 Brown 0.20 1 DE4510917
34 Wire 1.5 Brown 0.22 1 DE4510920
34 Wire 1.5 Brown 0.23 1 DE4510923
34 Wire 1.5 Brown 0.23 1 DE4510924
34 Wire 1.5 Blue 0.25 1 DE4510929
34 Wire 1.5 Blue 0.28 1 DE4510930
34 Wire 1.5 Brown 0.31 1 DE4510931
34 Wire 1.5 Blue 0.31 1 DE4510932
34 Wire 4 Brown 0.24 3 DE4510939
34 Wire 4 Blue 0.24 1 DE4510943
34 Wire 4 Yellow 0.30 1 DE4510944
SPARE PARTS - DEVIL 4120
No. Description Qty Part No. No. Description Qty Part No.
13

WIRING DIAGRAMS
Devil 4040
Devil 4060 4100
14

Devil 4120
15
PARTS & SERVICE TEL: [phone]
or e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]
PARTS & SERVICE
W..............Switch
M..............Motor
WR...........Temperature Limiter
WZ............Overheating Sensor
T...............Thermostat
PK.............Relay
L...............Coil
R1 - R6.....Heating Elements
LEGEND