Clarke Devil 6003 Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC0618- rev 8
ELECTRIC FAN HEATERS
MODEL NO: DEVIL 6003,6005,6009 & 6015
PART NO: ,6925220, 6925225, 6925230 & 6925235

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INTRODUCTION
Thank you for purchasing this CLARKE product.
This heater is only suitable for well insulated spaces or occasional use.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

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THE FOLLOWING TABLE ADDRESSES THE INFORMATION
REQUIREMENTS OF REG.2015/1188
Item Symbol Value Unit
Heat output
Measured seasonal space heating energy efficiency 36%
6003 6005 6009 6015
Nominal heat output Pnom 35915kW
Minimum heat output (indicative) P min 1.5 5 kW
Maximum continuous heat output P max 35915kW
Auxiliary electricity consumption
At nominal heat output elmax n/a kW
At minimum heat output el min n/a kW
In standby mode elSB n/a kW
Type of heat input for electric storage local heaters only
Manual heat charge control with integrated thermostat n/a
Manual heat charge control with room and/or outdoor temperature feedback n/a
Electronic heat charge control with room and/or outdoor temperature
feedback
n/a
Fan assisted output n/a
Type of heat output/room temperature control (select one)
Single stage heat output, no temperature control No
Two or more manual stages, no temperature control No
With mechanical thermostat temp control Yes
With electronic temperature control No
Electronic temperature control with day timer No
Electronic temperature control with week timer No
Other control options (multiple selections possible)
Room temperature control with presence detection No
Room temperature control with open window detection No
Room temperature control with distance control option No
Room temperature control with adaptive start control No
Room temperature control with working time limitation No
Room temperature control with black bulb sensor No

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SAFETY SYMBOLS
The following symbols appear on the unit.
SAFETY RULES
Make sure that you read, understand and comply with the following.
POSITIONING
• Heater is designed for indoor use only.
• DO NOT place the heater close to a bath, wash basin, shower, swimming
pool or any other water-filled area or wet surface. DO NOT place the
heater up against any surface such as a wall, door or furniture etc.
• DO NOT place the heater immediately below any electrical outlet.
• NEVER place the heater near combustible materials such as curtains,
furniture etc. Allow at least 2 metre clearance.
• DO NOT place the heater on a raised surface or anywhere where it
could topple over
• Take care to ensure that the grille cannot be blocked by curtains or
other fabrics.
• Do not operate fan heaters in explosive atmospheres such as in the
presence of flammable liquids, gases or dust such as in a paint spray
booth or any explosive environment. Electric motors create sparks which
may ignite dust or fumes.
COMMON SENSE
• DO NOT operate the heater when you are tired or under the influence of
alcohol, drugs or intoxicating medication.
Hot
Surface,
Do Not
Touch
Do Not
Cover
High
Voltage
WARNING: DO NOT USE THE HEATER NEAR FLAMMABLE MATERIAL,
LIQUIDS, SOLIDS, GASES OR COMPRESSED GAS CYLINDERS ETC.

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• DO NOT stand on the heater.
• DO NOT use the heater with wet hands or when there is water on the
power cable.
• Turn the heater off when not in use and keep it in a safe, dry, childproof
location.
• The heater is designed to heat enclosed areas larger than 4m3, such as
workshops and other industrial areas. Do not use the heater for any other
function. It is not suitable for drying clothes or laundry.
• Young children must be kept away unless continuously supervised.
OPERATION
• The heater must only be used by people who have read these
instructions and have been trained in its use.
• DO NOT obstruct the heater.
• DO NOT cover the heater.
• DO NOT touch the heater casing or grille when first switched off, as these
will be very hot and will take time to cool.
• DO NOT get the heater wet or use in areas of high condensation.
• DO NOT allow the power lead to touch hot surfaces.
• DO NOT connect other appliances to the same mains socket as the
heater.
• Only use the heater in an level position.
• Do not use this heater with a programmable timer used to switch it on
automatically.
ELECTRICAL SAFETY
• Regularly inspect the power cable / plugs and all electrical connections
for signs of damage/looseness. Do not use the heater it the power cable
is damaged.
• Minimise the risk of electric shock by installing a RCCB (Residual Current
Circuit Breaker) and a suitable 3-phase isolator into the main distribution
board.
WARNING: THIS HEATER MUST BE FITTED WITH A SUITABLE SUPPLY CABLE
AND PLUG. CLARKE PART NUMBER 6925237
WARNING: THIS HEATER MUST BE EARTHED

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• Make sure that the voltage on the rating plate is the same as the
voltage of the power supply. If in doubt, consult a qualified electrician.
• Do not abuse the electrical cable. Never use the cable for pulling or
unplugging the heater.
• Keep the cable away from sources of heat, oil, sharp edges or moving
parts. Damaged or tangled cables increase the risk of electric shock.
• Do not use extension cables with this heater.
MAINTENANCE.
• Check that the heater is in good working order. Take immediate action
to repair or replace damaged parts.
• Do not allow the heating elements to become covered with dust which
could become a fire hazard. If used in a dusty workplace it should be
cleaned as described under Cleaning and Maintenance.
• Use recommended parts only. Unapproved parts may be dangerous
and will invalidate the warranty.
• DO NOT attempt to repair a damaged heater, contact the Clarke
service department.
SERVICE & REPAIRS
• Have your appliance repaired by a qualified person using identical
replacement parts. This will ensure that the safety of the appliance is
maintained.
WARNING: DISCONNECT THE HEATER FROM THE POWER SUPPLY, BEFORE
SERVICING OR PERFORMING ANY MAINTENANCE. SERVICING OR
MAINTENANCE MUST ONLY BE CARRIED OUT BY THE CLARKE SERVICE
DEPARTMENT.

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ELECTRICAL CONNECTIONS
DEVIL 6003 (3KW) HEATER UNITS
Connect the mains lead to a standard 230Volt 50Hz electrical supply through
an approved 13 amp BS1363 plug or a suitably fused isolator switch.
If the plug has to be changed because it is not suitable for your socket, or due
to damage, it should be cut off and a replacement fitted, following the wiring
instructions shown below. The old plug must be disposed of safely, as insertion
into a mains socket could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond with the
markings on the terminals of your plug, proceed as follows.
•The BLUE wire must be
connected to the terminal
which is marked Nor
coloured Black.
•The BROWN wire must be
connected to the terminal
which is marked Lor
coloured Red.
•The YELLOW & GREEN
wire must be connected
to the terminal which is
marked E or or
coloured Green.
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD).
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.
DEVIL 6005 (5KW), DEVIL 6009(9KW) AND DEVIL 6015(15KW) UNITS
These heaters MUST be connected to a 400 Volt, 3 PHASE 50Hz supply through
a suitably fused isolator switch. They cannot be operated from a single phase
supply.
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.
WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH
Plug must beB1363/A approved.
Always fit
Ensure the outer sheath of the
Neutral
(Blue)
Live
(Brown)
Earth
(Green and
a 13 Amp
fuse.
cable is firmly held by the clamp
Yellow)

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The user should purchase a suitable connecting lead as shown in the diagram,
which is compatible with the appliance socket. The unit requires 5 pins
including a master earth pin, and is suitable for AC 380/415v, 50/60Hz with a
capacity of 16A/6h (Devil 6005 and 6009) or 32A/6h (Devil 6015) and rated at
IP44 class (or better) insulation. A length of 2-3 metres is recommended
asgiving mobility to the appliance but without becoming a trip hazard.
The plug incorporates a hood which will secure the cable in position when
engaged with the appliance.
If in any doubt, consult a qualified electrician. DO NOT attempt any electrical
repairs yourself.
OPERATION
The Devil range of fan assisted electric heaters are suitable for household
(Devil 6003 only) or workshop/factory use. They incorporate a thermostat
which detects the temperature of the room air and controls the heater to
maintain a pre-selected temperature between 0 & 40°C. A manually reset
thermal cutout is provided for safety in the event of overheating on the 6005,
6009 & 6015 models. The 2kw and 3kw units are fitted with a self-resetting
thermal cutout. The fan motor runs independently of the thermostat and
continues running after the heating element has been switched off.
With the heater sited on a firm level surface and at a safe distance from
flammable objects (in compliance with all safety precautions), plug the
heater into the mains and set the thermostatic control to the maximum
temperature setting. Switch the heater on to one of the following power
settings. Once the room reaches the required temperature, you should turn
the thermostatic control slowly anti-clockwise until the heater switches off. The
heater will now start and stop automatically to maintain the room
temperature.

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3 KW HEATERS
The 3kw heater has three settings for 1) fan only, 2) fan plus single heating
element, 3) fan plus both heating elements. The other control is a progressive
thermostat which is rotated through 270 degrees. A cutout is used to
maintaina constant pre-set temperature.
The thermostat will then switch the heater on and off automatically to control
the room temperature according to the pre-set value, maintaining a constant
room temperature.
When using the heater to warm a cold room, first turn the thermostat to MAX
and run the heater on full power until the room temperature reaches the
required value, then turn the thermostat anti-clockwise until it switches off.
When using the heater for the first time a slight emission of smoke may be
noticed. This is quite normal and soon stops. It is caused by residual traces of oil
remaining on the element from production.
After use, turn the thermostat to the OFF position and the selector switch to the
Fan Only position, and leave the unit to cool down for a couple of minutes.
5KW, 9KW &15KW HEATERS
The 5 & 9kw units have a three-position twist control for FAN only, and FAN plus
either half or full heat output. The 15kw unit has a four position control;- FAN
only, FAN + 1/3, FAN + 2/3 & FAN + full heat output. A thermostatic
temperature control is also provided for fine control of heat output at a
constant pre-set temperature.
Should the heater overheat, a thermal cutout will operate, shutting down the
unit. If this happens, allow time for the unit to cool (approx. 10 minutes) before
pressing the RESET using a suitable tool, and restarting the heater.
When switching the unit OFF, it is recommended that the unit is run in the FAN
ONLY mode for approx. 10 minutes, to cool the heating elements, before
switching off completely and finally disconnecting from the mains supply

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.
The thermal cutout may also operate if the heater is shut down without
allowing to cool sufficiently. If subsequently, the heater fails to start, press the
RESET using a suitable tool and try again.
MAINTENANCE
If the heater has been used, ALWAYS allow it to cool down for at least 10
minutes (by switching the heater off, but leave the fan running). Always
disconnect from the mains supply before performing any maintenance tasks.
PERIODICALLY
1. Use compressed air to clean out the unit. Always wear a dust mask to
perform this operation.
2. If there is any serious build up of dirt, wipe thoroughly with a damp cloth.
Take care that no moisture enters the heater.
3. Inspect the mains cable for damage. Heat damage will cause the cable
to stiffen and crack. If this is found, have the cable replaced. Check the
cable routing and ensure it is well away from the heat source.
4. Ensure the heating elements are clear of dust (use compressed air to clean
the heater if possible).
5. Avoid using solvents when cleaning plastic parts, most plastics are
susceptible to damage from various types of commercial solvents.
6. Refer to your Clarke dealer if internal maintenance is required. The unit is
fitted with tamper-proof screws to discourage users from dismantling the
heater.
7. When storing the heater, allow it to cool down, and return it to its own
packaging for storage in a dry, well ventilated place.

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FAULTFINDING
Problem Possible Cause Remedy
Heater does not oper-
ate although plugged in
with the switch and ther-
mostat switched on.
Plug is loose/bad con-
nection.
Pull the plug out and
check the connection of
the plug and socket.
Fuse blown Replace if necessary and
investigate cause. If fuse
blows repeatedly consult
your Clarke dealer.
No power at socket. Plug into a suitable
socket.
Heating element glowing
hot.
Incorrect input voltage Use correct power sup-
ply in accordance with
the rating plate/label.
Air inlet grill is blocked. Ensure the heater is kept
away from any objects
which could cover the air
inlet or be drawn into it.
The unit has failed to
heat up so only the fan is
operating
Control switch no set to a
heating level.
Turn switch to HEATING
Thermostat has tripped. Turn the thermostat and
listen. If there is no CLICK
and the thermostat is not
damaged, the heater will
automatically switch ON
when it has cooled
down.
The manually reset
cut-out has operated.
Disconnect the power.
Take a suitable pin and
insert it into the manual
RESET hole in the control
panel. Press the RESET
button and connect the
circuit.
Abnormal noise Heater is not level Stand heater on a level
surface.

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PARTS DIAGRAM DEVIL 6003
1 Support Leg 13 Front Grille
2 Top Panel 14 Fan Control KNob
3 Chassis Panel 15 Front Panel
4 Fan 16 Mounting Packer
5 Motor 17 Washer
6 Retaining Clips 18 Control Unit
7 Rear Panel 19 Temp Controller
8 Power Cable 20 Side Panel (LH)
9 Side Panel (RH) 21 Air Duct
10 Base Panel 22 Thermal Cut-out
11 Heater Bracket 23 Terminal Block
12 Heating Element 1.4kW

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PARTS DIAGRAM DEVIL 6005
1 Support Leg 12 Heating Element
2 Top Panel 13 Front Grille
3 Chassis Panel 14 Fan Control KNob
4Fan 15FrontPanel
5 Motor 16 Plastic Plug
6 5-Pin Socket 17 Support Bar
7 Rear Panel 18 Control Unit
8 Cable Entry 19 Temp Controller
9 Side Panel (RH) 20 Side Panel (LH)
10 Base Panel 21 Heat Shield
11 Heater Bracket

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PARTS DIAGRAM DEVIL 6009
1 Support Leg 12 Heating Element
2 Top Panel 13 Front Grille
3 Chassis Panel 14 Fan Control KNob
4Fan 15FrontPanel
5 Motor 16 Plastic Plug
6 5-Pin Socket 17 Support Bar
7 Rear Panel 18 Control Unit
8 Cable Entry 19 Temp Controller
9 Side Panel (RH) 20 Side Panel (LH)
10 Base Panel 21 Heat Shield
11 Heater Bracket

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PARTS DIAGRAM DEVIL 6015
1 Support Leg 13 Front Grille
2 Top Panel 14 Fan Control Knob
3 Chassis Panel 15 Front Panel
4 Fan 16 Heat Shield
5 Motor 17 Closing Plate
6 Angle Bracket 18 Control Unit
7 Rear Panel 19 Temp Controller
8 Cable Entry 20 Side Panel (LH)
9 Side Panel (RH) 21 Heater Retainer
10 Base Panel 22 Support Bar
11 Heater Bracket 23 Plug
12 Heating Element 24 Bush

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SPECIFICATIONS
Item Published Specification
Model Devil 6003 Devil 6003 Devil 6009 Devil 6015
Part No 6925220 6925225 6925230 6925235
Weight 5.5 kg 7.0 kg 9.0 kg 14.4 kg
Dimns (mm) 295x265x425 295x305x250 350x335x465 350x335x465
Input
Wattage(kw)
1.5(setting 1)
3.0(setting 2)
2.5(setting 1)
5.0(setting 2)
4.5(setting 1)
9.0(setting 2)
95w(fan only)
5kw(setting 1)
10kw(setting 2)
15kw(setting 3)
Input
Amperage
6.4(setting 1)
12 (setting 2)
7.2 13 21.65
Input Voltage 230V 50Hz 400V/50Hz 400V/50Hz 400V/50Hz
Fuse Rating 13A 16A 16A 32 A
Air Output 512 m3/h 557 m3/h 773 m3/h 1559 m3/h
Sound Level 70dB (A) 70dB (A) 70dB (A) 70dB (A)
Insulation Class IPX4 IPX4 IPX4 IPX4
Heat Output 3 kW 5 kW 9 kW 15 kW
Operating
Temperature 0-40oC0-40
oC0-40 oC0-40 oC

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DECLARATION OF CONFORMITY

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WIRING DIAGRAMS

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WIRING DIAGRAMS