Clarke CEPG1 User manual

INSTRUCTIONS FOR USE
ORIGINAL INSTRUCTIONS GC06/23
AIRLESS PA I N T G U N
MODEL NO: CEPG1
PART NO: 3090120

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INTRODUCTION
Thank you for purchasing this CLARKE Paint Gun.
Airless spraying reduces the mist associated with compressed air spraying and
therefore reduces paint loss. Your sprayer may be used with various mediums,
including water-based paints, varnishes, wood preservatives, masonry paints.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission. This guarantee does not effect your
statutory rights.
SPECIFICATION
Weight 1.75 kg
Dimensions (L x W x H) 303 x 140 x 286mm
Container Capacity 1000 ml
Cable length 5m
Rated input power 400 W
Voltage 230 V / 50 Hz
Ingress Protection Rating IPx0
Electrical Insulation Class Class II
Duty cycle classification S1 (continuous)
Maximum nozzle flow rate 800 ml/min
Maximum Liquid Viscosity 70 DIN/sec

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GENERAL SAFETY PRECAUTIONS
WORK AREA
1. Keep the work area clean and well lit. Cluttered and dark areas invite
accidents.
2. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
ELECTRICAL SAFETY
1. Power tools must match the power outlet. NEVER modify the plug in any
way. DO NOT use adaptor plugs with earthed (grounded) power tools.
Correct plugs and outlets will reduce the risk of electric shock.
2. DO NOT expose power tools to rain or wet conditions. Any water entering
power tools will increase the risk of electric shock.
3. DO NOT abuse the electrical cable. Never use the cable for pulling or
unplugging the power tool. Keep the cable away from sources of heat, oil,
sharp edges or moving parts. Damaged or tangled cables increase the risk
of electric shock.
4. When operating a power tool outdoors, use an extension cable suitable for
outdoor use. Using the correct cable reduces the risk of electric shock.
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use common sense when you
are operating a power tool. DO NOT operate a power tool when you are
tired, ill or under the influence of alcohol, drugs or medication.
2. Wear personal protective equipment including eye protection. Safety
equipment such as a dust mask and non-skid shoes used for appropriate
conditions will reduce personal injuries. Use a face or dust mask if
necessary.
3. DO NOT over-reach. Keep your proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
4. Dress properly. Wear protective hair covering to contain long hair. For best
footing, wear rubber soled footwear. Keep floor clear of oil, scrap wood,
etc.
5. Concentrate on the job in hand, no matter how trivial it may seem. Be
aware that accidents are caused by carelessness due to familiarity.

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POWER TOOL USE AND CARE
1. DO NOT use the paint gun if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and
must be repaired.
2. Store power tools out of the reach of children and do not allow persons
unfamiliar with these instructions to operate the paint gun. Power tools are
potentially dangerous in the hands of untrained users.
3. Maintain power tools in top condition. Check for any condition that may
affect the paint gun’s operation. Many accidents are caused by poorly
maintained tools.
4. Machine cleanliness. Clean the paint gun routinely. DO NOT allow the
ventilation slots in the housing to become blocked with dust.
5. Check for damage before using the paint gun. Any damaged part should
be inspected to ensure that it will operate properly and perform its
intended function. Check for any condition that may affect the paint guns
operation. Any damage should be properly repaired or the part replaced.
If in doubt, DO NOT use. Consult your local CLARKE dealer.
6. When necessary, have your paint gun serviced or repaired by a qualified
person using identical replacement parts. This will ensure that the safety of
the paint gun is maintained.
FURTHER PRECAUTIONS FOR PAINT SPRAYING
1. NEVER spray in the direction of persons or animals. Never allow the paint to
come into contact with the skin. In the case of injury, seek expert medical
advice immediately.
2. ALWAYS make sure there is adequate ventilation. DO NOT spray in confined
or enclosed areas.
3. ALWAYS wear a suitable approved breathing mask when spraying, to
protect against inhalation of paint spray or fumes. An air feed mask may
be required when spraying some types of paint. If in doubt, check with the
paint manufacturer.
4. ALWAYS disconnect the spray gun from the electrical supply when it is not in
use and before cleaning or disassembly.
5. ALWAYS adhere to the manufacturers instructions when thinning paint.
6. ALWAYS disconnect from the mains supply when filling the paint container.
7. ALWAYS thoroughly clean the spray gun after use.
8. NEVER use the paint gun outdoors when it is raining
9. NEVER smoke while spraying or preparing paints or spray near a naked
flame or heat source. Some paints are flammable.

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ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity
supply is the same as that indicated on the rating plate. This product is
designed to operate on 230VAC 50Hz. Connecting it to any other power
source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to
change the fuse in the plug, the fuse cover must be refitted. If the fuse cover
becomes lost or damaged, the plug must not be used until a suitable
replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due
to damage, it should be cut off and a replacement fitted, following the wiring
instructions shown below. The old plug must be disposed of safely, as insertion
into a mains socket could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.
•TheBlue wire must be connected to the terminal marked Nor
coloured Black.
•TheBrown wire must be connected to the terminal marked Lor
coloured Red.
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD).
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.
This symbol indicates that this is a Class II product, and does not require
an earth connection.
WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE
MAINS POWER SUPPLY.
Plug must be BS1363/A approved.
Always fit a 3 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)

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OVERVIEW
1 Motor housing 11 Output stop knob
2 Air vent with filter 12 Trigger
3Gunbody 13Powercable
4Nozzle 143-pinplug
5 Nozzle cap 15 Viscosity cup
6 Collar nut 16 Spare nozzle basket
7 Container mounting 17 Air filter pad
8 Pick-up tube 18 Brush cleaning tool
9 Paint container 19 Nozzle unblocking tool
10 Support

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PAINT PREPARATION
To obtain the best results it is important that you prepare the surface to be
sprayed and thin the paint to the correct viscosity before spraying.
Always ensure that surfaces to be sprayed are free from dust, dirt and grease.
Make sure that you have masked the areas that should not be sprayed, using
a good quality masking tape.
The paint to be sprayed should be thoroughly mixed and free from lumps or
other particles. Many substances can be sprayed with your spray gun but
always check the manufacturer’s recommendations before purchasing your
paint. DO NOT use textured wall paints or coatings as this will block the nozzle.
THINNING
Most paints are supplied ready for brush application and will need to be
thinned before they are suitable for spraying. Follow the manufacturer's
advice on thinning the paint when used with a spray gun.
The viscosity cup will help you to determine the correct viscosity of paint to be
used. To do this, fill the cup to the brim with the paint and measure the time it
takes for the cup to empty back into the can. Most paints should pass through
the cup in 20-25 seconds.
If the paint takes longer than the recommended time to empty then further
thinning is required. Mix in a small quantity of the appropriate thinner and use
the viscosity test until the correct consistency is achieved.
Some sprayable materials contain particles and lumps. These materials should
be strained before filling the paint container.

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OPERATION
OPERATING THE PAINT GUN
1. Unscrew the container from the gun body.
2. Direct the pickup pipe depending on the expected working position:
• Rotate the pickup pipe forward when working with flat objects (see
Fig. B1).
• Turn the pickup backwards when working on overhead surfaces
(see Fig. B2).
3. Place the container on a paper surface to catch any spillage and pour the
correctly thinned and strained paint spray material into the container (with
a funnel if necessary).
4. Screw the container into the gun body.
5. Attach the motor housing to the gun body. Push two parts firmly together
and twist the housing until the arrow mark is aligned with the LOCK symbol
(see fig. C).
6. Make sure collar nut is tight and tighten clockwise if loose.
7. Exchange the pre-installed (2.6 mm) nozzle with the 1.8 mm nozzle if
required.
NOTE: The 2.6 mm tip is suitable for a more viscous spray material. The 1.8
mm nozzle is suitable for both a material of more viscous spray as
diluted. Compare the two nozzles and test the two nozzles on
some scrap to determine which is best.

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• To change the 2.6 mm nozzle, screw the collar counter-clockwise
and remove the 2.6 mm nozzle from the gun body.
• Attach the 1.8mm nozzle to the gun. Be sure that the notches or
protrusions are properly aligned.
• Install the nozzle in the mouthpiece.
• Screw the collar clockwise onto the body until tight.
8. Stand the gun on a flat
surface ensuring it cannot
tip over.
9. Connect the gun to the
power supply. To start
spraying pull the trigger
towards the motor
housing.
10. Take a sheet of old
cardboard and carry out
some tests to familiarize
yourself with the gun’s
behavior.
• Read the following sections describing configuration options.

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ADJUSTING THE SPRAY PATTERN
Adjustment of the output control will affect the pattern. A poor spray pattern
will concentrate the paint in the centre of the spray and give a blotchy finish.
A good spray pattern will give even distribution of paint throughout the
pattern.
Depending on the direction of work or the application you can have different
spray patterns:
• Vertical flat spray for horizontal application of material (See fig E1)
• Horizontal flat spray for vertical application of material (See fig E2)
• Round spray for corners and edges & hard-to-reach spots (See fig E3)
1. Slightly loosen the collar by turning it counterclockwise.
2. Turn the nozzle to the desired spray pattern position (see figs E & F).
3. Fully retighten the collar nut. Keep the nozzle in the desired position.
ADJUSTING THE PAINT QUANTITY
1. Adjust the output stop knob to limit the amount of material sprayed.
2. Turn the knob clockwise to increase the amount of material.
3. Turn the knob counterclockwise to reduce the amount of material.

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SPRAYING TECHNIQUE
The results of spraying depends on how smooth and clean is the surface that
you want to spray. Pre-treat the surface and keep it free of dust and dirt.
The distance between the gun and the surface to be sprayed should be
between 5 and 15 cm depending on the width of the jet of spray that you
want. In the case of wall painting indoors, the distance should be about 20-30
cm (see fig. G1/G2).
1. Start by spraying the edges of the surface. Make sure the movement
comes from the arm, not the wrist. In this way, the distance and the paint
application will be more uniform (see fig. G3 for what not to do).
2. Make the spray movement first and pull the trigger to start spraying.
3. Move the gun evenly across the surface, avoiding interruptions.
4. To obtain the best results, keep your spray gun level and parallel to the
surface at all times.
WARNING: ALWAYS WEAR A SUITABLE RESPIRATOR TO PROTECT THE EYES
AND THE RESPIRATORY SYSTEM FROM PAINT MIST OR CHEMICAL
VAPOURS.
CAUTION: USE THE GUN ONLY IN WELL-VENTILATED OR VENTILATED
SPACES.
CAUTION: WEAR PROTECTIVE CLOTHING AND GLOVES TO PROTECT SKIN
AND CLOTHING FROM DAMAGE AND IRRITATION.

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When spraying large areas,
always use a criss-cross pattern
as shown (see fig. H).
Keep the nozzle 25 - 30 cm from
the surface and spray evenly
from side to side or up and
down.
DO NOT spray at an angle as
this will lead to paint runs on the
surface. Use smooth and even
strokes.
NEVER start or stop the spray
gun while it is aimed at the
surface to be sprayed. Evenly
control the speed of movement of the spray gun.
• Moving quickly over the surface will give a thin coat and slow
movement will give a heavy coat.
• Apply one coat at a time. If a further coat is required, make sure you
observe the manufacturer’s drying time recommendations before
applying a second coat.
• When spraying small areas, keep the output control on a low setting.
This will avoid using too much paint and prevent overspray.
Where possible, avoid stopping and starting when spraying an object. This can
lead to too much, or not enough paint being applied. DO NOT tip the spray
gun to more than 45o.
INTERRUPTIONS DURING WORK
• NEVER leave the gun unattended and disconnect the plug if you
are not using it.
• When putting the gun down, always stand it in an upright position on
a flat surface. DO NOT lay the gun on its side.
• If you take a longer break, ventilate the container by briefly
releasing it from the gun and tightening it again.
• If you have disconnected the plug and accidentally operate the
trigger, spray material could continue to come out.
• Clean the nozzle and nozzle cap with a cloth so that it does not
block. However, if at the beginning of the work there are remains of
dried material on the nozzle and air cap, you can carefully remove
them with the cleaning needle. Be sure not to damage any part
with the tip.

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CLEANING AND MAINTENANCE
Continuously satisfactory operation depends upon proper care and regular
cleaning. It is essential that the spray gun is cleaned thoroughly after every
use. Failure to clean it will almost certainly result in blockages and it may not
operate when you next come to use it. The following actions must be taken
after every use:
1. Disconnect the gun body from the motor housing by pressing the support
down and turning the gun body counterclockwise (see fig. I).
CLEANING THE CONTAINER
1. Unscrew the container and
empty the remainder of the
spray material into the original
storage container.
2. Remove the pickup tube with
the filter membrane.
3. Wash the container, filter and
pickup pipe thoroughly.
• Use the cleaning brush to
clean the container and the
pickup tube.
CAUTION: ALWAYS DISCONNECT FROM THE POWER SUPPLY BEFORE
CLEANING THE SPRAY GUN

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CLEANING THE NOZZLE
1. Unscrew the collar and remove the nozzle cap.
2. Remove the nozzle from the spray attachment.
3. Clean the spray basket and nozzle and remove any paint that remains.
4. If there is dried paint material remaining in the nozzle or cap you can gently
remove them with the cleaning needle. Take care not to damage any
parts with the needle.
• NEVER use aggressive, flammable or alcohol-based cleaning
agents. solvents, metallic sponges or hard brushes
REASSEMBLY
1. Replace the pickup tube, pressing the filter membrane into the housing.
2. Screw the container into the threaded support.
3. Connect the motor housing with the spray fitting by aligning the arrow
mark on spray fitting with the LOCK symbol on the body of the gun. (see
page 9). Push the gun body firmly into the spray attachment and turn the
gun body clockwise until the arrow mark on the spray accessory is aligned
with the LOCK symbol.
4. Attach the nozzle to the spray gun. Make sure the nozzles notches or
protrusions are properly aligned.
5. Replace the nozzle and screw the collar clockwise onto the gun.
6. Pour some thinner into the paint container and spray through the gun until
only clean thinner is coming out of the nozzle.
7. Allow all components to dry completely.
LONG TERM MAINTENANCE
Please be aware that certain parts of this spray gun may wear with long term
use, requiring replacement. The wear on these parts depends on the
abrasiveness of the materials being sprayed. More abrasive materials, such as
emulsions will cause these parts to wear much faster.
Worn nozzles will have larger holes and scratches on the internal surfaces. This
is likely to cause a poor spray pattern and will eventually require replacing.
Replacement parts are available from your CLARKE dealer or the CLARKE
International Parts Department.

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CHANGING THE AIR FILTER
The filter can be washed in warm
water and dried but If it is very
dirty you can replace it with the
replacement filter supplied.
1. Unscrew the four screws at the
rear of the gun with a x-head
screwdriver.
2. Lift away the cover and
remove the old filter.
3. Install the air filter replacement
carefully before refitting the
cover and replacing the
screws.
STORAGE
Always ensure the gun is clean before storing it. Store in a dry, well ventilated
place. Protect the gun from direct sunlight, sources of heat or frost. Keep the
gun out of the reach of children.
DISPOSAL OF UNWANTED MATERIALS
If disposing of this product or any damaged components, do not dispose of it
with general waste. This product contains valuable raw materials which should
be taken to your local civic amenity site for recycling.
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
All packaging components can be disposed of through a shipping company.
disposal of waste to authorized municipal facilities, in accordance with the
current laws. Employees of waste disposal facilities will They can inform you, if
you wish, on how to recycle in a correct ecological way.

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FAULTFINDING
Problem Cause Solution
Motor hums but does
not spray or spray is
irregular
Pick-up pipe not in the
right position.
Adjust pickup pipe.
Blocked pickup pipe. Clean with water or use
thinners for really stubborn
material.
Blocked nozzle
Blocked filter
Output control needs
adjustment
Adjust output control to suit
as described on page 10.
Atomization is poor Volume adjustment not
correct
Adjust the output control
Paint too thick Check viscosity of paint
Over painting
Motor louder than
normal
Gun not clean resulting
in piston sticking in
cylinder
Dismantle the spray gun and
clean thoroughly.
Too much paint Adjust output to reduce
spraying. Apply two thin
coats of paint.
Paint too thin Check viscosity
No spray or sound No electrical power Check power supply.
Operating sound not
normal
Poor output adjustment Re-adjust output control
Not enough paint in
container resulting in air
being sucked in.
Re-fill with paint.
Paint not properly
diluted or not passing
pick-up completely.
Check cleanliness of pick-up
pipe and viscosity of paint.
Orange peel or
excessive fogging.
Paint too thick. Thin the paint.
Spray gun too far from
surface.
Hold spray gun closer to the
surface.

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DECLARATIONS OF CONFORMITY

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COMPONENT PARTS

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COMPONENT PARTS
NODESCRIPTION NODESCRIPTION
1 Collar 23 Paint Container
2 Nozzle Cap 24 Trigger
3 Nozzle 25 Washer
4. O-ring 26 Spring
5 Valve Element 27 Setting Screw
6 Lip type Seal 28 Trigger Linkage
7 Valve Element Spring 29 Cylindrical Pin
8 Front Shell 30 Outlet End Cap
9 O-ring 31 Switch Slide Key
10 X-head s/t Screw 32 Slide Key Spring
11 Blower Front Shell 33 Switch
12 X-head s/t Screw 34 Capacitor
13 Right-hand Shell 35 Wiring Terminal
14 Motor Assembly 36 Inductive Magnetic Ring
15 Fan Rear Cover 37 Cable Clamp
16 Hanger 38 Left-hand Shell
17 Sponge Filter 39 Power Cable
18 Rear Cover 40 Cleaning Needle
19 Single Valve Seat 41 Cleaning Brush
20 Single Valve 42 Nozzle
21 Sealing Washer 43 Viscosity Cup
22 Pick-up Pipe