Clarke Air CAT105 Instruction Manual

MODELNo:CAT105
PartNo:3110861
OPERATION&MAINTENANCE
INSTRUCTIONS
0408
1/2”REVERSIBLERATCHET
1/2”REVERSIBLERATCHET

2

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SPECIFICATIONS
Min. Hose Size (ID) ............................................1/4” BSP
DriveSize ............................................................1/2” Square
Ave. Air Consumption ......................................6cfm
Air Pressure Max ................................................6.2 bar (90psi)
Maximum Speed ..............................................150 rpm
Maximum Torque ..............................................45 ft/lb (61Nm)
NoiseLevel .........................................................89.6 dB A
Weight ................................................................2.7 kg
Vibration ............................................................9.1 m/s2
Dimensions LxWxH ............................................344 x 214 x 48 mm
Part No ...............................................................3110861
Please note that the details and specifications contained herein, are correct at the time
of going to print. However CLARKE International reserve the right to change
specifications at any time without prior notice. Always consult the machine’s data plate
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of 12 months
from the date of purchase. Please keep your receipt as proof of purchase.
This guarantee is invalid if the product is found to have been abused or tampered with in
any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be returned
to us without prior permission.
This guarantee does not effect your statutory rights.
IN THE BOX
1 x 1 x Air Ratchet Handle
1 x 19 mm Socket
1 x 17 mm Socket
1 x 14 mm Socket
1 x 13 mm Socket
1 x 11 mm Socket
1 x 10 mm Socket
1 x 9mm Socket
1 x Extension Bar ½” Drive
1 x Extension Bar 6 mm Hex Drive
1 x Universal Joint ½” Drive
3 x 6 mm Hex Screwdriver Bits
(2 x Phillips (size 2 & 3)),
(1 x Slot End (size 5.5))

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SAFETY PRECAUTIONS
IMPORTANT
FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY,
AND/OR DAMAGE TO PROPERTY.
WORK ENVIRONMENT
• Keep the work area clean and tidy.
• Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair out of
theway.
• Keep children and visitors away - Do not let children handle the rachet. Make
sure that any other persons in the work area are dressed suitably and are wearing
eye and ear protectors.
• Do not operate the rachet where there are flammable liquids or gases.
• Keep the air supply hose away from heat, oil and sharp edges.
• Do not fit the rachet to any stand or clamping device that may damage the tool.
USE
• Stay alert and use common sense - Do not operate the rachet when you are tired
or under the influence of alcohol, drugs or medication.
• Always wear eye protectors when using the rachet- Eye protectors must provide
protection from flying particles from the front and the side.
• Always wear ear protectors when using the rachet.
• Do not overreach - Keep proper footing and balance at all times.
• Never use any type of bottled gas as a source of power for the rachet.
• Do not connect the air supply hose with your finger on the trigger of the rachet.
• Do not exceed the maximum pressure for the rachet: 90 psi / 6.2 bar.
• Check hoses for leaks or worn condition before use, and ensure that all
connectionsaresecure.
• Do not use the rachet for any other purpose than that described in this book.
• Do not carry out any alterations or modifications to the rachet.

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SAFETY PRECAUTIONS
• Always disconnect from the air supply when:
a) Performing anymaintenance
b) The rachet is not in use.
c) The rachet will be left unattended.
d) Moving to another work area.
e) Passing the rachet to another person.
• Never use the rachet if it is defective or operating abnormally.
• The rachet should be serviced at regular intervals by qualified service personnel.
• Avoid damaging the rachet for example by applying excessive force of any kind.
• ALWAYS maintain the tool with care. Keep it clean for best and safest
performance.
• Quick change couplings should not be located at the tool. They add weight and
could fail due to vibration.
• DO NOT force or misuse the tool. It will do a better and safer job at the rate for
which it was designed.
• DO NOT remove any labels. Damaged labels should be replaced.
• This tool vibrates with use. Vibration may be harmful to your hands or arms. Stop
using the tool if discomfort, a tingling sensation or pain occurs. Seek medical
advice before resuming use.
TRANSPORTATION
• Never carry the rachet by the air supply hose.
• Never carry the rachet with your finger on the trigger.
STORAGE
• When not in use the rachet must be disconnected from the air supply and stored
in a dry place out of the reach of children (preferably in a locked cabinet).
• Avoid storing the rachet in environments where the temperature is below 0oC.

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PARTS
Trigger
DirectionSelector
Anvil
AIR SUPPLY
WARNING!
COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU ARE THOROUGHLY
FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF COMPRESSORS AND
COMPRESSED AIR SUPPLY.
• Use only clean, dry, regulated compressed air as a power source for the rachet.
• Air compressors used with the rachet must comply with the appropriate European
Communitysafety directives.
• A build up of moisture or oil in the air compressor will accelerate wear and
corrosion in the rachet.
• Never exceed the maximum operating pressure for the rachet.
AIRHOSE
• The air hose must be rated at least 150% of the maximum operating pressure of
thetool.
AirInlet

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RECOMMENDED AIR SUPPLY CONNECTION
ASSEMBLY
NOTE: Ensure the airline is turned off.
Connect a suitable hose to the tool using a ¼”
hose adapter, (A whip hose with Quick Fit
coupling is available from your CLARKE dealer)
then connect the other end to the airline.
Your Rachet is now ready for use.
WARNING
COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU ARE THOROUGHLY
FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF COMPRESSORS AND
COMPRESSED AIR SUPPLY.

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OPERATING INSTRUCTIONS
FITTING THE SOCKETS
1 Select the impact socket you require.
2 Push the impact socket onto the anvil as shown.
SELECT DIRECTION
1 Rotate the direction selector anticlockwise to
selectforward.
2 Rotate the direction selector clockwise to select
reverse.
USING THE RACHET
Forremoval
1. Set direction of rotation to reverse.
2. Fit the correct socket etc to fit fastener.
3. Place the ratchet on the fastener and break
loose by hand. then press the trigger.
The rachet will complete the job.
4. Use penetrating oil for rusted fasteners if
necessary.
Fortightening
1. Hand tighten the fixing as much as possible.
2. Set direction of rotation to forward.
3. Fit the correct socket etc to fit fastener.
4. Place the ratchet on the fastener and press
thetrigger.
5. Final tightening is completed by hand.
Squeeze
Rotate

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OPERATING INSTRUCTIONS
DISCONNECTING THE AIR SUPPLY
Do not disconnect the air supply hose until the compressor has been shut down and the
compressedair released.
1. Refer to the compressor instruction book for the procedures to shut down and
release the compressed air.
2. Once the pressure has been released, disconnect the air supply hose from the
rachet.
3. Store the rachet safely in its box in a dry, secure environment.

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MAINTENANCE
WARNING! Make sure that the rachet is disconnected from the air supply before
starting any cleaning, or maintenance procedures.
DAILY BEFORE USE.
1. Drain water from air tank, air line and compressor.
2. Check and clean the air inlet gauze filter if necessary.
3. Pour a few drops of CLARKE Air Line Oil, into the air inlet. This should be carried out
regardless of whether or not an air line lubricator is used. If an Air line lubricator is not
used, this procedure should be repeated after every two to three hours of use.
CLEANING
• Keep the body of the rachet clean and free from debris, Grit or gum deposits in
the tool may reduce efficiency.
SERVICE AND REPAIR
• All servicing and repair must be carried out by qualified service technicians.
NOTES
Be aware that factors other than the tool may effect its operation and efficiency such as
reduced compressor output, excessive drain on the airline, moisture or restrictions in the
line, or the use of connectors of improper size or poor condition which will reduce air
supply.
**Clarke Air Line Oil is available from your CLARKE dealer part no. 3050825.
We declare that these products comply to the following standards/directives
•98/37/EC
ModelNo: CAT105
SerialorBatch number: See product data plate
signature:
D.Kemp
ENGINEERINGMANAGER
DECLARATION OF CONFORMITY

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PARTS DIAGRAM
No. Part No. Description No. Part No. Description
1 KL104018 Inlet Bushing
2 KL106302 Handle
3 KL103127 Throttle Lever
4 KLP0030220 Pin
5 KL106305 Bushing
6 KL106306 Valve
7 KLO0300180 O-Ring
8 KL106308 Spring
9 KLO0700200 O-Ring
10 KL106310 Plug
11 KL106311 Bearing Cap
12 KL0607ZZ0A BallBearing
13 KL106313 Rear End Plate
14 KLP0020060 Pin
15 KL106315 Rotor
16 KL106316 Rotor Blade
17 KL106317 Cylinder
18 KL106318 Front End Plate
19 KL0608ZZ0A BallBearing
20 KL106320 Washer
21 KL106321 Spindle
22 KL106322 Gear
23 KL106323 GearPlate
24 KL103324 Pin
25 KL106324 Clamp Housing
26 KL106325 Bushing
27 KL106326 Ratchet
28 KL106327 PinLock
29 KL106328 Spring
30 KL106329 ButtonReverse
31 KL106330 Washer
32 KL106331 Pin
33 KL106332 Pawl
34 KL106435 1 /2'’ Washer
35 KLRR315 RetainingRing
36 KL1212HK0 Bearing
37 KL106338 ShaftCrank
38 KL106339 BushingDrive
39 KL106340 Yoke
40 KL106441 1 /2" Anvil
41 KL106342 Spring
42 KL106343 SteelBall