Clarke METALWORKER CDP401B Installation and operation manual

GC0110
16mm DRILL PRESS
Model Nos CDP401B & CDP451F
Part No 6505570 & 6505580
OPERATING & MAINTENANCE
INSTRUCTIONS
OPERATING & MAINTENANCE
INSTRUCTIONS

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INTRODUCTION
Thank you for purchasing this CLARKE Drill Press.
Before attempting to operate the machine, it is essential that you read this
manual thoroughly and carefully follow all instructions given. In doing so you
will ensure the safety of yourself and that of others around you, and you can
also look forward to the product giving you long and satisfactory service.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of
12 months from the date of purchase. Please keep your receipt as proof of
purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL PROTECTION
Do not dispose of this product with general household waste. All tools,
accessories and packaging should be sorted, taken to a recycling
centre and disposed of according to the laws governing Waste
Electrical and Electronic Equipment.
PARTS & SERVICING
For parts & servicing, please contact your nearest dealer, or
CLARKE International, on one of the following numbers.
PARTS & SERVICE TEL: [phone]
PARTS & SERVICE FAX: [phone]
or e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]

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CONTENTS
Introduction ............................................................................................ 2
Guarantee .............................................................................................. 2
Environmental Protection ...................................................................... 2
Parts & Service Contacts ....................................................................... 2
General Safety Rules ............................................................................. 4
Additional Safety Rules for Drill Presses ............................................... 6
Electrical Connections .......................................................................... 7
Machine layout ...................................................................................... 8
Unpacking .............................................................................................. 9
Assembly .............................................................................................. 10
Useful Accessories ............................................................................... 14
Settings & Adjustments ........................................................................ 15
Operation ............................................................................................. 17
Machine Speed Table ......................................................................... 20
Drilling Speeds ..................................................................................... 21
Maintenance ........................................................................................ 22
Troubleshooting .................................................................................... 23
Technical Specification ....................................................................... 25
Parts List and Diagrams ....................................................................... 26
Declaration of Conformity .................................................................. 31

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GENERAL SAFETY RULES
GENERAL SAFETY IN THE WORKPLACE
1. ALWAYS ensure that air can circulate around the machine and that the air
vents are unobstructed.
2. ALWAYS keep work area clean & tidy. Cluttered work areas and benches
invite accidents.
3. NEVER over-reach. Keep proper footing and balance at all times.
4. NEVER use or store equipment in a wet/damp environment or expose to
rain.
5. KEEP children and bystanders at a safe distance from work area.
6. NEVER operate a machine when under the influence of alcohol, drugs or
medication.
7. ALWAYS ensure the workplace is well lit. Ensure that lighting is placed so
that you will not be working in your own shadow.
CARE & USE OF THE EQUIPMENT
1. ALWAYS check for any damage or any condition that could affect the
operation of the machine. Any damaged part should be properly
repaired.
2. NEVER remove the cover panel unless the machine is disconnected from
the supply, and never use the machine with cover panels removed.
3. NEVER attempt any electrical or mechanical repair unless you are a
qualified technician. If you have a problem with the machine contact
your local CLARKE dealer.
4. NEVER use this product for any other purpose than that described in this
booklet.
5. NEVER abuse the mains cable by yanking the cable to disconnect it from
the socket. Keep the cable away from sharp edges/hot surfaces.
6. NEVER stand on the machine. Serious injury could occur if the machine
topples over.
7. Avoid accidental starting by making sure the power switch is off before
plugging in the power cable.
8. Never leave the machine running unattended until it has come to a
complete stop.
PROTECTIVE CLOTHING
1. Dress properly. Loose clothing, gloves, neckties, rings, bracelets, or other
jewellery may get caught in moving parts. Non-slip footwear is
recommended. Long hair should be tied back.

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2. ALWAYS wear safety glasses. Everyday glasses are not safety glasses.
3. Wear a face mask if drilling into any material which produces dust.
CARE OF POWER TOOLS
1. Know your machine. Read the manual carefully. Learn the machines
applications and limitations, as well as the specific potential hazards
peculiar to it.
2. ALWAYS keep the guards in place and in working order.
3. Remove any adjusting keys or wrenches before starting. Form the habit of
checking to ensure that keys, wrenches and tools are removed from the
machine.
4. Don’t force the machine. It will do the job better and safer, at the rate for
which it was designed.
5. Use the correct tool. Don’t force a tool or attachment to do a job for
which it was not designed.
6. ALWAYS maintain tools in top condition. Keep drills sharp and clean for
best and safest performance. Follow instructions for lubricating and
changing accessories.
7. ALWAYS disconnect the machine from the power supply before carrying
out any servicing or changing of accessories.
8. CHECK for any damage before use. Damage to moving parts or major
components should be inspected by a qualified technician before
operating the machine. Contact your local dealer for advice.
WARNING: AS WITH ALL MACHINERY, THERE ARE CERTAIN HAZARDS
INVOLVED WITH THEIR OPERATION AND USE. EXERCISING RESPECT AND
CAUTION WILL CONSIDERABLY LESSEN THE RISK OF PERSONAL INJURY.
HOWEVER, IF NORMAL SAFETY PRECAUTIONS ARE OVERLOOKED, OR
IGNORED, PERSONAL INJURY TO THE OPERATOR, OR DAMAGE TO
PROPERTY MAY RESULT.

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ADDITIONAL SAFETY RULES FOR DRILL PRESSES
1. IMPORTANT: You should not operate this machine unless you are
thoroughly familiar with drilling machines and drilling techniques. If there is
any doubt whatsoever you should consult a qualified person.
2. NEVER operate the machine until it is completely assembled and you
have read and understood this entire manual.
3. ALWAYS use clamps, or a drill vice bolted to the table, to hold the work. It
should never be held in bare hands.
4. ALWAYS shut off the power and remove the drill bit before leaving the
machine,
5. ALWAYS make all adjustments with the power OFF.
6. ALWAYS use the correct drilling speeds for the drill size and the type of
material being drilled (see page 21).
7. NEVER leave the drill unattended whilst it is running. Turn the machine OFF
and do not leave until it has come to a complete stop.
8. ALWAYS remove and store the drill bits when you have finished with the
machine.
9. CAUTION: This machine is designed for use with drill bits and morticing
attachments only. The use of other cutting tools or accessories could be
hazardous.
10. NEVER attempt to drill into a workpiece that does not have a flat surface
unless a suitable support is used.
11. ALWAYS stop the drill before removing workpieces, work supports or swarf
from the table.
12. ALWAYS Make sure you remove the chuck key before turning the machine
on.
13. Adjust the table or depth stop to avoid drilling into the table surface.
14. ALWAYS be sure that the drill bit is securely locked in the chuck.
15. NEVER assemble or set up any work on the table while the drill is running.
16. ALWAYS ensure the table lock is tight before starting the drill.
17. ALWAYS keep hands and fingers away from the drill bit.
WARNING: DUST GENERATED FROM CERTAIN MATERIALS CAN BE
HAZARDOUS TO YOUR HEALTH. ALWAYS OPERATE THE MACHINE IN A
WELL VENTILATED AREA. USE A DUST COLLECTION SYSTEM WHENEVER
POSSIBLE.

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ELECTRICAL CONNECTIONS
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply
through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
WARNING! THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in the mains lead are coloured in accordance with the
following code:
Green & Yellow .......... Earth
Blue .......... Neutral
Brown .......... Live
As the colours of the flexible lead of this appliance may not correspond with
the coloured markings identifying terminals in your plug proceed as follows:
• Connect GREEN & YELLOW cord to plug terminal marked with letter
“E” or Earth symbol “ ”, or coloured GREEN or GREEN & YELLOW.
• Connect BROWN cord to plug terminal marked letter “L” or
coloured RED.
• Connect BLUE cord to plug terminal marked letter “N” or coloured
BLACK.
If this appliance is fitted with a plug which is moulded onto the electric cable
(i.e. non-rewirable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There is a
danger of electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse carrier, ensure that the
correct replacement is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from your local dealer or most
electrical stockists.
5. The fuse in the plug must be replaced with one of the same rating (13
amps) and this replacement must be ASTA approved to BS1363.

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MACHINE LAYOUT

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UNPACKING
When unpacking, check for damage or omissions etc. Any found should be
reported to your CLARKE dealer where the machine was originally
purchased. Do not discard the packaging until the machine is assembled.
To protect the machine parts from moisture, a protective coating has been
applied to the outside surfaces. Remove this coating with a soft cloth,
moistened with kerosene. Do not use acetone, gasolene or thinners for
cleaning. Apply a coat of paste wax to the table to prevent surface
corrosion and column and then wipe all parts with a clean, dry cloth.
The machine is delivered with the following components:
A Table Assembly E Base
B Column assembly with table support F Head Assembly
C Instruction manual (this document) G Box of loose parts
D Bag of loose parts H Chuck Guard Assembly

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WARNING: IF ANY PART IS MISSING OR DAMAGED, DO NOT PLUG THE
MACHINE IN UNTIL THE MISSING OR DAMAGED PART IS REPAIRED OR
REPLACED AND ASSEMBLY IS COMPLETE.
TOOLS NEEDED FOR ASSEMBLY
• Adjustable wrench or socket set
• Cross-head screwdriver
• Hammer and block of wood
INSTALLING THE BASE AND COLUMN
NOTE: Ideally, the base should be firmly bolted
to the floor or workbench, prior to assembly of
other components. The mounting surface must
flat, level and capable of supporting the ma-
chines weight. The machine should be securely
fastened through the mounting holes to a stand
or floor with heavy-duty fasteners (not supplied).
This will prevent the machine from tipping over,
sliding, or walking during operation.
1. With the base on a flat level surface, bolt on
the column using the 4 x M10 Hex head bolts
(1) provided and tighten them fully.
Fig 1
ASSEMBLY
ITEMS SUPPLIED LOOSE IN THE BAG OR BOX