Clarke CAT209 Installation and operation manual

OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC1019 - ISS 1
AIR BLOW GUN
MODEL NO: CAT209
PART NO: 3120526

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
INTRODUCTION
Thank you for purchasing this CLARKE Blow Gun with rubber tip.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
Please keep these instructions in a safe place for future reference.
SPECIFICATION
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not affect your statutory rights.
Dimensions (L x W x H) 236 x 21 x 90 mm
Weight 116 g
Max Operating Pressure 90 psi (6.2 bar)
Air Inlet Size 1/4“BSP Female

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
COMPRESSED AIR REQUIREMENTS
Use only clean, dry, regulated compressed air as a power source.
Air compressors used with the tool must comply with the appropriate
European Community Safety Directives.
A build-up of moisture or oil in the air compressor will accelerate wear and
corrosion in the tool. Ensure any moisture is drained from the compressor daily
and the inlet filter is kept clean.
If an unusually long air hose is required, (over 8 metres), the line pressure or the
hose inside diameter may need to be increased.
The air hose must be rated at least 150% of the maximum operating pressure of
the tool.
A typical air line layout is shown above. If an automatic in-line filter/regulator is
used, it will keep the tool in good condition, but should be regularly checked.
For optimum performance it is recommended that a 3/8” ID hose is used.
DO NOT exceed the maximum operating pressure for the tool. It is
recommended that air pressure to this tool does not exceed 90 psi (6.2 bar) at
the tool. Higher pressure and dirty air will shorten the life of the tool due to
faster wear and is a possible safety hazard
WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU
ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF
COMPRESSORS AND COMPRESSED AIR SUPPLY.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
GENERAL SAFETY RULES
WORK ENVIRONMENT
1. Keep the work area clean and tidy.
2. Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair
out of the way.
3. Keep children and visitors away - Do not let children handle the blow gun.
4. DO NOT operate the blow gun where there are flammable liquids or gases.
USE OF AIR POWERED TOOLS
1. Stay alert and use common sense - do not operate this blow gun when you
are tired or under the influence of alcohol, drugs or medication.
2. ALWAYS wear eye protectors when using the blow gun. Eye protectors must
provide protection from flying particles from the front and the side.
3. DO NOT use the blow gun when other persons or animals are nearby or
may be hit by flying debris caused by the blow gun.
4. DO NOT overreach - Keep proper footing and balance at all times.
5. DO NOT use oxygen, CO2, combustible gasses or any type of bottled gas
as a source of power.
6. DO NOT connect the air supply hose with your finger on the trigger.
7. DO NOT exceed the maximum pressure for the blow gun of 90 psi / 6.2 bar.
8. Keep the air supply hose away from heat, oil and sharp edges.
9. DO NOT fit the blow gun to any stand or clamping device that may
damage it.
10. Check air hoses for leaks or worn condition before use and ensure that all
connections are secure.
11. DO NOT use for any purpose than that described in this manual.
12. DO NOT discharge this blow gun at any persons or animals.
13. DO NOT insert into any part of yours or anyone elses body.
14. DO NOT point directly at a person’s skin or at a fire.
CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN
PERSONAL INJURY AND/OR DAMAGE TO PROPERTY.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
15. DO NOT carry out any alterations or modifications to the blow gun.
16. Always disconnect from the air supply when performing any maintenance.
17. DO NOT use an air tool if it is defective or operating abnormally.
18. ALWAYS maintain an air tool with care. Keep it clean for the best and safest
performance.
19. DO NOT carry the blow gun by the air hose or with your finger on the
trigger.
20. When not in use the blow gun must be disconnected from the air supply
and stored in a dry place out of the reach of children.
BEFORE USE
CONNECTING THE AIRLINE
Ensure the air supply is isolated from
the airline at a shut-off valve.
1. Connect a suitable hose to the air
inlet connector as shown.
2. Connect the other end of the air
hose to the air compressor.
3. Set the compressed air pressure to
suit the task at the airline regulator.
4. Turn on the air supply and check
for air leaks. Rectify any found before proceeding.
• PTFE tape may be useful for sealing threaded connections.
5. Your blow gun is now ready for use.
• You can fit a whip hose with a quick fit coupling if required, available
from your CLARKE dealer.
DISCONNECTING THE AIR SUPPLY
1. DO NOT disconnect the air hose until the supply is isolated at a shut-off
valve.
2. Once the pressure has been isolated, disconnect the air supply hose from
the blow gun.
3. Shut down the compressor at the end of the work session.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
MAINTENANCE
1. Before use, drain any condensate from the airline filter and compressor.
2. Clean thoroughly after use with a suitable solvent.
PERFORMANCE
Please note that factors other than the blow gun may effect its operation and
efficiency such as reduced compressor output, excessive drain on the airline,
moisture or restrictions in the air-line, or the use of connectors of improper size
or poor condition which will reduce air supply.
Your blow gun has been designed to give long and trouble free service. If,
however, having followed the instructions in this booklet carefully, you
encounter problems, take the item to your local CLARKE dealer.
Avoid storing the blow gun where the temperature is below 0oC.
ACCESSORIES
A wide range of accessories is available including filter/regulators, lubricators,
high-pressure hoses (5 to 50 metres) etc.
Contact your CLARKE dealer for further information or the CLARKE
International Service Department.
WARNING: MAKE SURE THAT THE BLOW GUN IS DISCONNECTED FROM THE
AIR SUPPLY BEFORE STARTING ANY CLEANING OR MAINTENANCE
PROCEDURES.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
COMPONENT PARTS
No Description No Description
1 Main housing 6 Spring
2 Air inlet 7 Trigger
3Nut 8Pin
4 O-ring 9 Air nozzle
5 Valve stem 10 Rubber tip