Clarke Metalworker CDP501F Installation and operation manual

1
SERIAL No.................... 0307

2
When disposing of this product, do not dispose of with general waste. It must be disposed of according to law at
a recognised disposal facility.

3
INTRODUCTION
Thank you for purchasing your CLARKE 20mm Drill Press.
Before attempting to operate the machine, please read this instruction manual
thoroughly, and follow all directions carefully. By doing so you will ensure the safety
of both yourself and others around you, and at the same time, you should look
forward to long and trouble free service from your Clarke Drill Press.
GUARANTEE
This product is guaranteed against faults in manufacture for 12 months from date
of purchase. Keep your receipt as proof of purchase. This guarantee is invalid if the
product has been found to have been abused or tampered with in any way, or
not used for the purpose for which it was intended. The reason for return must be
clearly stated. This guarantee does not affect your statutory rights.
TABLE OF CONTENTS PAGE
Safety Precautions .......................................................................... 4
Additional Safety Rules for Drill Presses ......................................... 5
Electrical Connections and Wiring Diagram ................................ 6
Preparation for Use ......................................................................... 7
Description of Parts ......................................................................... 8
Assembly .......................................................................................... 9
Settings and Adjustments ............................................................. 11
Operation ....................................................................................... 13
Removing the Chuck .................................................................... 14
Maintenance ................................................................................. 14
Troubleshooting ............................................................................. 15
Parts Lists and Diagrams ........................................................ 16 - 20
Drill Speed Table ............................................................................ 21
Spare Parts & Servicing ................................................................. 21
Cutting Speed Chart ..................................................................... 22
Specifications ................................................................................ 23
Optional Accessories .................................................................... 23

4
GENERAL SAFETY PRECAUTIONS
WARNING
As with all machinery, there are certain hazards involved with their operation
and use. Exercising respect and caution will considerably lessen the risk of
personal injury. However, if normal safety precautions are overlooked, or
ignored, personal injury to the operator, or damage to property may result.
1. KNOW YOUR MACHINE. Read the manual carefully. Learn the machines applications
and limitations, as well as the specific potential hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. EARTH ALL MACHINES. If the machine is equipped with three-pin plug, it should be
plugged into a three-pin electrical socket. Never remove the earth pin.
4. REMOVE ALL ADJUSTING KEYS AND WRENCHES. Before starting, form the habit of
checking to ensure that keys, wrenches and tools are removed from the machine.
5. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use machinery in damp or wet
locations, or expose them to rain. Keep work area well lit.
7. MAKE WORKSHOP CHILDPROOF - with padlocks, master switches etc.
8. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe
distance from work area
9. DON’T FORCE THE MACHINE. It will do the job better and safer, at the rate for which it
was designed.
10. USE THE RIGHT TOOL. Don’t force a tool or attachment to do a job for which it was not
designed.
11. WEAR PROPER APPAREL. Loose clothing, gloves, neckties, rings, bracelets, or other
jewellery may get caught in moving parts. Nonslip footwear is recommended. Long
hair should be contained.
12. USE SAFETY GLASSES. Everyday eyeglasses only have impact resistant lenses, they are
NOT safety glasses.
13. USE EAR DEFENDERS.
14. DON’T OVERREACH. Keep proper footing and balance at all times.
15. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
16. ALWAYS DISCONNECT THE MACHINE before servicing or changing accessories.
17. CHECK FOR DAMAGE. If part of the machine (eg. A cover or guard), is damaged, it
should be carefully inspected to ensure that it can perform its’ intended function
correctly. If in doubt, the part should be renewed. Damage to moving parts or major
components should be Inspected by a qualified technician before operating the
machine. Contact your local dealer for advice.

5
19. DO NOT STAND ON THE MACHINE. Serious injury could occur if the machine is tipped
over. Do not store materials above or near the machine such that it is necessary to
stand on the machine to get to them.
20. NEVER operate a machine when under the influence of alcohol, drugs or medication.
21. ALWAYS ENSURE THAT ADEQUATE LIGHTING is available. A minimum intensity of 300 lux
should be provided. Ensure that lighting is placed so that you will not be working in your
own shadow.
ADDITIONAL SAFETY RULES FOR DRILL PRESSES
WARNING:
THIS MACHINE MUST NOT BE MODIFIED, OR USED FOR ANY PURPOSE OTHER
THAN THAT FOR WHICH IT IS DESIGNED.
1. IMPORTANT: You should not operate this machine unless you are thoroughly familiar
with drilling machines and drilling techniques. If there is any doubt whatsoever, you
should consult a qualified person.
2. Do not operate the machine until it is completely assembled, and you have read, and
understood. this entire manual
3. Ensure the proper electrical regulations are followed, and that the machine is properly
earthed.
4. Before switching the machine ON, ALWAYS:-
a. Ensure all chuck keys, spanners and wrenches are removed from the machine.
b. Examine the setup carefully, ensuring that the workpiece is perfectly secure.
c. Ensure your clothing is properly adjusted.
5. Make all adjustments with the power OFF.
6. Always use the correct drilling speeds for the drill size, and the type of material being
drilled (see page 22).
7. NEVER leave the drill unattended whilst it is running. Turn the machine OFF and do not
leave until it has come to a complete stop.
8. When you have finished with the machine, always remove and store the drill bits.
9. CAUTION: This Drill Press is designed for use with Drill Bits and Morticing attachments
ONLY. The use of other cutting tools or accessories could be hazardous.
10. ALWAYS use clamps, or a drill vice bolted to the table, to hold the work. It should NEVER
be held in bare hands.

6
ELECTRICAL CONNECTIONS
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an
approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
WARNING! THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in the mains lead are coloured in accordance with the following
code:
Green & Yellow - Earth
Blue - Neutral
Brown - Live
As the colours of the flexible lead of this appliance may not correspond with the coloured
markings identifying terminals in your plug proceed as follows:
Connect GREEN & YELLOW cord to terminal marked with a letter “E” or Earth symbol
“ ” or coloured GREEN or GREEN & YELLOW.
Connect BROWN cord to terminal marked with a letter “L” or coloured RED.
Connect BLUE cord to terminal marked with a letter “N” or coloured BLACK.
If this appliance is fitted with a plug which is moulded onto the electric cable (i.e. non-
rewirable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There is a danger of
electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse carrier, ensure that the correct
replacement is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from your local dealer or most electrical
stockists.
5. The fuse in the plug must be replaced with one of the same rating (13 amps) and this
replacement must be ASTA approved to BS1363.
WIRING DIAGRAM

7
PREPARATION
On receipt, carefully unpack the components, ensuring that no damage was suffered in
transit, and that all parts are accounted for.
The following loose items are to be found in the packing case.
Check the parts against the above list and refer to the above diagrams.
Should there be any deficiencies or damage, please contact your CLARKE dealer
immediately .
Loose Items in Box and Bag
A. Table Assy.
B. Column Assy
C. This Manual
D. 1 xBag of loose parts
E. Head Assy.
F. Base
G. 1xBox of loose parts
H. Chuck Guard Assy.

8
Remove all traces of preservative from the components with paraffin or a good quality
solvent, and wipe all parts thoroughly with a clean dry cloth. Apply a coating of wax paste
or light oil, to the table, column and base, to prevent rust.
Take the necessary precautions when lifting components, considering their weight.
Assistance will be required.
Before use, the machine must be securely bolted to a floor of sufficient strength to withstand
the weight of the drill press plus anticipated work. If necessary get professional advice.
Ensure the location is adequately lit, and that you will not be working in your own shadow.
DESCRIPTION OF PARTS

9
ASSEMBLY
CAUTION!
DO NOT ATTEMPT TO ASSEMBLE THIS MACHINE SINGLE HANDED..ASSISTANCE MUST BE USED
A. Column Assembly to Base (Ref Parts List/Diagram page 18)
NOTE: Ideally, the base should be firmly bolted to the floor prior to assembly of other
components. The mounting surface must flat, level, and capable of supporting the weight
of the drill plus anticipated work.
With the Base on a flat level surface, bolt on the Column Support (8) complete with Column
and Table Support, using the 4, M12 Hex head screws (9) provided, and tighten them fully.
B. Mounting the Table Assembly
1. From the box of loose parts, locate the worm,
and install it in the Gear Housing of the Table
Support, liberally greased and pushed fully
home.
2. Push the the crank on to the worm spigot,
protruding from the gear housing, as far as it
will go and tighten the crank’s grub screw on to
the flat on the spigot.
3. Screw the crank handle into the crank and
tighten fully.
4. Slacken the Collar grub screw (see fig.2),
using the 3mm hex. wrench provided, and
remove the Collar and Rack from the Column.
5. With assistance, raise the table and insert the
rack into the Gear Housing with the long
smooth end uppermost, as shown in fig. 3,
and engaged with the gear within the
housing.
6. Lower the complete assembly down on to the
Column so that the lower end of the rack rests
in the ‘vee’ created between the Column
Support and the Column, then screw in and nip
up the Table Support Locking Handle to secure
the table temporarily in this position.
7. Slide the top collar back into place and tighten the grub
screw, ensuring there is sufficient clearance between the
collar and the Rack to allow the Rack to move smoothly
within the Collar (as the table swings around the column),
without appreciable slack. It will be necessary to slacken
the Table Support Locking Handle to test its operation.
Check also to ensure the table moves smoothly and freely
from top to bottom of the Rack, by winding the crank.
Fig. 1
Fig. 2
Fig. 3

10
C. Head to Column Fig. 4
Fig. 5
NOTE: It may be necessary to unscrew the Head
Lock Set Screws (A, fig.4) slightly, to ensure they
do not protrude internally as this would prevent
the head from sliding fully into position.
1. With assistance, raise the head and locate it
on top of the Column.
2. Align the head with the base, and firmly
secure with the set screws provided, (A-
Fig.4).
3. Locate the three feed handles (items 18 & 19
page17),and screw them firmly into the hub
of the spindle feed shaft (item 20, page 17).
D. Chuck Guard Assembly.
NOTE: This operation should be carried out before the
chuck is installed.
Slide the Chuck Guard over the Quill Shaft, turn it so that
the pinch bolt faces the front (as shown in fig.5), then nip
up the pinch bolt to temporarily secure it in this position.
IMPORTANT: Ensure the Quill Shaft/Spindle is at the top of its
travel.
E. Installing the Chuck.
1. With the chuck guard lifted clear of the spindle nose, wind the table up the column
and secure it to within 6" of the spindle.
2. Open the jaws of the chuck to their maximum, using the chuck key supplied.
3. Put a piece of scrap wood on to the table to protect the chuck nose.
4. Ensuring all parts are thoroughly clean, dry, and burr free, Slide the arbour into the Quill
and push home, turning as you do so, to ensure the tang, on its end, seats correctly.
Place the chuck over the end of the arbour and pull the spindle down using the feed
handles, pressing the chuck jaws hard against the piece of scrap wood until the chuck
is forced home. (Fig.4).
F. Fitting the Drive Belts.
1. Undo the Belt Tension Lock Knobs (one
either side of the head - A-Fig.6), and
turn the Belt Tension Lever (B) clockwise
to bring the Motor Pulley closer to the
Spindle Pulley. This will allow the belts to
be slipped on with ease.
2. Lubricate the Idler Pulley Pivot shaft (item
4, page 19) and Idler Pulley, with light
grease and install in its’ mounting
between the Motor and Spindle Pulleys.
Fig.6
3. Consult the chart inside the belt cover (duplicated on page 14), and fit the belts in the
positions corresponding to spindle/drill speed required.

11
4. Turn the Belt Tension Lever (B - fig.6), anticlockwise so that tension is applied to the
belts. Tension is correct when the belts deflect by approx. ½” at their centres of run
when using reasonable thumb pressure. Lock the motor in this position with the Lock
Knobs.
NOTE: The idler pulley will ‘float’ so that tension is applied equally to both belts
CHECKING THE OPERATION OF THE MICROSWITCH
IMPORTANT:
When closing the pulley cover, check the operation of the Microswitch. It is important
that it operates immediately the cover is pulled open, to stop the motor,........NOT when
the cover is opened sufficiently for fingers to be inserted.
If necessary, bend the actuating tab, which is attached to the cover, to ensure this.
G. Pulley Cover Knob.
Locate the knob, with pan head screw, and attach to the cover, screwing on tightly.
SETTINGS and ADJUSTMENTS
1. Table.
Table shown tilted and
swivelled about the column
The table may be raised,
lowered or swivelled about the
column, by slackening off the
table support locking handle,
(Fig.9), adjusting accordingly,
using the table crank, and re-
tightening the locking handle.
If the table assembly moves
stiffly when being swivelled
about the column, slacken the
upper collar grub screw (at the
rack) to allow the collar to move
very slightly, thereby providing a
little more clearance between
Fig. 9
Fig.10
Fig. 8
Table Support
Locking Handle
rack and collar. Tighten the grub screw when satisfied.
The table may also be tilted, as shown in fig.8, as follows:
The table is secured to the table support with a single
M20x50mm screw, shown at A - fig. 10, and is located by peg B.
In order to tilt the table, it is first of all necessary to remove peg
B. This is achieved by screwing the nut - C, clockwise i.e.
screwing ‘in’. The peg will be
drawn out as you do so.
With the locating peg removed,
slacken off the securing screw -
A, and tilt the table to your desired angle, as indicated on the
scale, shown in fig. 11, then tighten the securing screw A.
For all normal operations, the table should be set to 0° and
located by peg B, fig.10..
To return the table to its normal position,slacken the securing
screw - A, and tilt the table so that the mark on the table lines
up with the 0° mark on the tilt scale, as shown in fig. 11. Nip up
the securing screw (do not tighten).

12
Before changing the speeds, ensure the machine is switched OFF, and disconnected from
the mains supply.
To set a drilling depth:
1. Lower the drill (with the power OFF) so that it contacts
the work, and hold in that position.
2. Slacken off the locking screw, and turn the collar so that
the measurement for the depth of hole required is in line
with the pointer (C). Lock the collar in this position using
the locking screw.
The drill is now set to drill holes to your pre-determined depth,
from that particular start point. i.e. Providing the surface of
your workpiece is flat and level, you may drill a series of holes,
each to the same depth.
3. Changing Drill (Spindle) Speed.
Spin the nut C - fig. 10, so that it is towards the end of the
thread on the peg. Lighly oil the smooth tapered end of the
peg before inserting it into the hole in the mounting, and into
the corresponding hole in the table support. It may be
necessary to turn the table slightly in order to line up the
holes. Tap the peg home gently, using a soft headed mallet
or copper hammer. Finally screw the nut in, but only until it
comes into contact with the housing.
2. Spindle Depth. (Ref. Fig. 12)
Fig. 12
Fig. 11
Table Tilt Scale
Located around the spindle feed shaft is a Depth Stop Collar, carrying a graduated scale
(A). The collar is capable of turning about the shaft, and may be locked in place by a
Locking Screw (B). Graduations are imperial (inches) and metric (mm).
1 Undo the Belt Tension Lock Knobs (A-
fig.13), one either side of the head and
turn lever B clockwise to relieve any
tension on the belts. Referring to the chart
inside the belt cover (which is duplicated
on page 14), fit the belts in the positions
corresponding to the spindle speed
required.
2. Lever the motor, on its bracket, away
from the head, by turning lever B - fig.13,
anti-clockwise so that tension is applied
to the belts.
NOTE: The idler pulley will ‘float’ so that tension is equally applied to both belts
Tension is correct, when the belts deflect by approx. ½” at their centre when using
reasonable pressure with the thumb and forefinger.
Lock the motor in this position tightening the two lock knobs - A.
NOTE: If the belt should slip whilst drilling, adjust the belt tension.
Fig. 13

13
OPERATION.
1 . Insert the drill bit into the jaws of the chuck by approx 1", ensuring that the jaws do
not touch the flutes of the drill. Before tightening the chuck, ensure that the drill is
centred within the jaws.
2. Ensure the table height and position is set so that drill travel is sufficient for the job in
hand.
3. Ensure the work is securely clamped, or held in a drill vice bolted to the table. Never
hold it with bare hands. Severe personal injury may be caused if the workpiece is
whipped out of the operator’s hand, and, damage to the machine incurred if the
work strikes the column.
If the piece is of irregular shape and cannot be laid flat on the table, it should be
securely blocked and clamped.
Any tilting, twisting, or shifting, results not only in a rough hole but also increases drill
breakage.
4. For small workpieces that cannot be clamped to
the table, use a Drill Press Vice. The vice must be
clamped or bolted to the table.
5. When drilling completely through wood, always
position a piece of scrap wood between the
workpiece and the table to prevent splintering on
the underside of the workpiece as the drill breaks
through.
The scrap piece of wood must make contact with
the left side of the column as shown in Fig 14. In
addition, set the depth of drill travel so that the
drill cannot possibly come into contact with the
table, or, align the table so that the hole in its’
centre is in line with the drill bit.
6. When completely satisfied that the setup is sound,
lower the Chuck Guard into place and switch the
machine ON by raising the switch cover, as shown in
fig. 15, and pushing the ‘I’ button.To switch OFF, hit the
switch cover which will push the ‘O’ button, turning
the machine OFF.
NOTE:
a. As a safety feature, the ON/OFF switch is a No Volt
Release type. Therefore, if the power is interrupted
whilst the machine is switched ON, it will not
automatically start when the power is restored.
b. A Micro switch is provided within the Pulley Cover
which prevents the machine from operating unless
the Pulley Cover is firmly closed.
c. A lamp is provided, built into the head. The switch is
located on the front panel, directly below the ON/OFF
switch
Fig. 14
Drill Press Vices, Cross Vices and Clamps,
are available from your CLARKE dealer.
Fig. 15

14
Fig. 16
NOTE: Morse taper drills (MT2), may also be used with this machine, and are inserted into
the Quill to replace the arbour. Removal is the same as that for removing the chuck.
MAINTENANCE
For maximum performance it is essential that the Drill Press is properly maintained. Always
inspect before use. Any damage should be repaired and faults rectified.
If the mains lead is worn, cut or damaged, in any way, it should be replaced immediately.
Refer to the trouble shooting chart on page 15. If you are unable to rectify faults, contact
your local dealer or Clarke International Service Division on 020 8556 4443 for assistance.
After use.......Remove all swarf from the machine and thoroughly clean all surfaces.
Components should be dry, with machined surfaces lightly oiled.
Monthly (When in constant use)
• Check tightness of mounting bolts, and, head and column securing set screws.
• Check belt for wear and replace if frayed or damaged in any way.
• Blow out any dust that may have accumulated in the motor fan.
• Apply a thin coat of wax paste or light oil to the table and column, for lubrication and
to help prevent corrosion.
NOTE:
Always remove drill bits and store in a safe place.
All bearings are packed with grease at the factory and require no further lubrication.
REMOVING THE CHUCK
TTo remove the chuck, pull the spindle down fully,
using the feed handles. The slot in the side of the
Quill will become visible, as shown in fig. 14. Note
the position of the chuck, perhaps by placing a
chalk mark, in line with the chuck, on the column,
then raise the table so that it is only an inch or so
below the position marked.
Place a thick cloth, or similar, on the table to catch
the chuck, to prevent damage when it drops, then
pull down the spindle once more, until the slot in
the Quill tube is visible, Insert the drive wedge
into the slot and give it a sharp tap, preferably
with a copper hammer. This will break the seal
between the quill tube and the arbour, allowing
the chuck to fall free, on to the cloth on the table.
To disconnect the chuck from the arbour, give it
a sharp tap with a soft head mallet to break the
taper seal.

15
TROUBLE SHOOTING
PROBLEM
A) Incorrect belt tension
B) Dry spindle
C) Loose pulley
D) Worn bearing
A) Adjust tension
B) Remove spindle/quill assembly
and lubricate
C) Tighten pulley
D) Replace bearing
PROBABLE CAUSE REMEDY
A) Needs lubrication
B) Table lock tightened
A) Lubricate with light oil
B) Loosen clamp
Noisy
operation
(under load)
Table difficult to
raise
Excessive
drill wobble
A) Loose chuck
B) Worn spindle, or bearing
C) Worn chuck
D) Bent drill
A) Tighten by pressing chuck down
on to a block of wood against the
table.
B) Replace spindle shaft or bearing
C) Replace chuck
D) Renew Drill
Motor won’t
start
A) Power supply
B) Motor connection
C) NVR Switch connections
D) Faulty switch
E) Motor windings burned
F) Pulley Cover not closed
G) Micro Switch inoperative
A) Check power cord/fuse
B) Check motor connections
C) Check switch connections
D) Replace switch
E) Replace motor
F) Close pulley cover.
G) Check operation of micro switch,
See P11 - and renew if faulty
Drill binds
in workpiece
A) Excessive feed pressure
B) Loose belt
C) Loose drill
D) Incorrect drill speed.
E) Drill profile incorrect for
type of material
A) Apply less pressure
B) Check belt tension
C) Tighten drill with key
D) Refer to Cutting Speed chart,
and adjust drill speed accordingly
E) Consult an appropriate manual
re. Materials, Drills and Cutting
Angles, and sharpen drill
accordingly.
Drill burns
or smokes
A) Incorrect speed.
B) Chips are not discharging
C) Dull drill or incorrect
profile for material
D) Lack of coolant
E) Excessive feed pressure
A) Refer to Cutting Speed chart,
and adjust drill speed accordingly
B) Clean drill
C) As ‘E’ above
D) Use coolant whilst drilling
E) Apply less pressure

16
1 Hex. Hd Screw M8 ........................................................... 3044500
2 Adjusting Lever ................................................................. DD16102006
3 Motor Bracket ................................................................... DD20102003
4 Motor Mounting ............................................................... DD16102007B
5 Lockwasher 12mm ........................................................... DDGB93-87
6 Hex. Nut M12 ..................................................................... 3040603
7 Motor ................................................................................. DDYL8034
8 Hex Nut. M8 ....................................................................... 3040601
9 Washer M8 ........................................................................ DDGB972-85
10 Motor Cable ..................................................................... DD20102016
11 Hex. Screw M8 .................................................................. 3040502
13 Belt Tension Lock Knob .................................................... DD16102005
14 Belt Tension Lever ............................................................. DD21002004
15 Skt. Screw Set M10 ............................................................ DDGB80-85
16 Depth Screw Lock ............................................................ DD16104012
17 Scale Guide ...................................................................... DD16104004
18 Knob .................................................................................. DD20104011
19 Feed Handle ..................................................................... DD21004005
20 SpindleShaft ...................................................................... DD16104000
21 Depth Stop Collar w/Scale ............................................. DD6104003
22 Stop Pin .............................................................................. DD16104010
23 Skt. Screw Hd. M8 ............................................................. 3040502
24 Lock washer Ext. M5 ......................................................... DDGB8621-87
25 Pan Hd.Screw M5 ............................................................. DDGB818-85
26 Switch Box ......................................................................... DD20102008
27 Pan Hd Screw Cr M6 ........................................................ 3040543
28 No Voltage Switch ........................................................... DD1KJD12
29 Light Switch ....................................................................... DDRF1001
30 Self Tapping Screw ........................................................... DDGB845-85
31 Pan Hd Screw M6 ............................................................. DDGB818-86
32 Lead ................................................................................... DD16102018A
33 Skt. Hd. Screw Cap M8 .................................................... 3044503
34 Special Screw Set M10 .................................................... DD16102021
35 Hex Nut. M10 ..................................................................... 3040602
36 Quill Spring Seat ............................................................... DD20104006
37 Roll Pin 6x16 ....................................................................... DDGB879-86
38 Quill Spring ........................................................................ DD20104008
49 Spring Cap ........................................................................ DD20104007
40 Hex Nut. M12 ..................................................................... 3040603
41 Power cable ..................................................................... DD2002015C
42 Roll Pin 2.5 - 10 ................................................................. DDGB879-86
43 Head w/Pointer & Trim .................................................... DD20102001
44 Connector Wire ................................................................ DD16102019
45 Pan Cr Screw M6 .............................................................. 3040420
46 Bulb Socket ....................................................................... DD16102013B
47 Allen Key M3 ..................................................................... DDGB5356-86A
48 Allen Key M4 ..................................................................... DDGB5356-86B
49 Allen Key M5 ..................................................................... DDGB5356-86C
50 Allen Key M6 ..................................................................... DDGB5356-86D
No. Description Part No.

17
HEAD ASSEMBLY

18
No.Description Part No No. Description Part No.
1 Collar DD20102011 11 Column DD20101003
2 Hex. Skt. Screw Set M6 DDGB80-85 12 Table Locking Pin DD20101015
3 Table Support w/Indicator DD20101004 13 Hex. Nut M8 3040601
4 Crank DD20101009 14 Hex. Hd.Screw M20 3040445
5 Crank Handle- DD2001009-1 15 Table - w/Scale DD20101014
6 Rack DD20101010 16 Gear Pin DD16101007
7 Hex. Skt Screw Set M10 3040430 17 Table Sup’t Lock Handle DD16101012
8 Column Support DD20101002 18 Helical Gear DD16101006
9 Hex. Hd Screw M12 3040530 19 Worm DD20101008
10 Base DD20101001
BASE ASSEMBLY

19
PULLEY COVER
1 “V” Belt A29 DD16205011 13 Circlip DD20104024
2 Ball Bearing 15mm BRG60202 14 Ball Bearing 60206 BRG60206
3 Idler Pulley DD20105006 15 Bearing Spacer DD20102023
4 Idler Pivot DD20105007 16 Pulley Insert DD20102022
5 Motor Pulley DD20105005B 17 Pulley Spindle DD20105009
6 Skt Screw Set M8 3040528 18 Pulley Nut DD20102025
7 Pan Hd. Screw M5 3040656 19 “V” Belt A33 DD20105010
8 Cable Clamp DD20102014 20 Knob DD16105008
9 Rubber Bushing DD20105012 21 Micro switch DDXN5
10 Rd Hd. Washer Screw 3040650 22 Micro sw. Cover See dealer
11 Foam Washer DD13105009 23 Lead DD20102029
12 Pulley Cover w/Labels DD20105000
No.Description Part No No.Description Part No.

20
No. Description Part No. No. Description Part No.
1 Lock Nut M20 DD20103005 8 Chuck Key DD20103010
2 Lockwasher DD20103004 9 Chuck JT3 DDJ2220
3 Flat Washer DD20103003 10 Arbour MT3-JT3 DD20128
4 Ball Bearing 60204 BRG60204 11 Spindle DD20103001
5 O-Ring DD20103006 12 Ball Bearing 80206 BRG80206
6 Quill DD20103002 13 Thrust Washer DDGB301-87
7 Wedge Drift DD16103008 14 Chuck Guard DD20108001
QUILL ASSEMBLY