Clarke Woodworker CPT600 Installation and operation manual

0706
Part No. 6460200
MODEL Nos. CPT600 and CPT800
Part No. 6462130 and 64621135
OPERATING & MAINTENANCE
INSTRUCTIONS
PLANER/THICKNESSER
PLANER/THICKNESSER
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SPECIFICATIONS
Model ................................................................. CPT600 ........................ CPT800
Part No ................................................................. 6462130 ....................... 6462135
Voltage ................................................................ 230VAC ...................... 230VAC
Power Input ......................................................... 1250Watts ................... 1250Watts
Plug Fuse Rating ................................................. 13Amps ....................... 13Amps
Input Wattage Max. ........................................... 3.7Amps ...................... 3.7Amps
Cutter Speed ...................................................... 8700 rpm ..................... 8700 rpm
Weight - unpacked ............................................ 22 Kg ........................... 24.5kg
Sound Power Level - Measured ........................ 103.4dBL WA ............................. 99.7dBL WA
Max Cutting Depth ............................................ 2mm ............................ 2mm
Max Timber Width ............................................... 152mm ........................ 204mm
Min Timber size - Thicknesser ............................. 5-120mm ..................... 5-120mm
Fence Angular Movement ................................ 90O- 135O................................... 90O- 135O
Table Dimensions ................................................ 650x160mm ................ 737x210mm
Exhaust Port Dia. ................................................. 50mm .......................... 63mm
Dimensions ........................................................... 693x437x357mm ........ 770x449x405mm
LIST OF PACKAGE CONTENTS
1 x Planer/Thicknesser
1 x Side Fence
1 x 5mm Allen Key
1 x Thicknessing Table Raise/Lower Handle
1 x Push Stick
1 x Dust Extraction Chute
2 x Spare Drive Belts
1 x Instruction Manual
Please note that the details and specifications contained herein are correct at the time of going to
print. However CLARKE International reserve the right to change specifications at any time without
prior notice. Always consult the machines data bracket
© Copyright CLARKE International. All rights reserved. April 2006
When disposing of this equipment, it must be disposed of according to all local ordinances. DO NOT dispose of
with normal houshold waste.
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Please read these instructions carefully before operating the tool
Thank you for purchasing this CLARKE Planer/Thicknesser designed for DIY use.
Before using the device, please read this manual thoroughly and carefully follow all
instructions given. This is for your own safety and that of others around you, and is also to
help you achieve a long and trouble free service from your new tool.
CLARKE GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period
of 12 months from the date of purchase. Please keep your receipt as proof
of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product
can be returned to us without prior permission.
This guarantee does not affect your statutory rights.
CONTENTS Page
Specifications : .............................................................................................. 1
Guarantee : ................................................................................................... 2
Safety Precautions : ...................................................................................... 4
Additional Precautions for Planer/Thicknessers ........................................ 5
Electrical Connections : ............................................................................... 6
Assembly : ...................................................................................................... 7
Operation : .................................................................................................... 9
Maintenance : ............................................................................................. 10
Parts Diagrams : .......................................................................................... 12
Parts List : ................................................................................................. 13-14
Parts and Service Contacts: ...................................................................... 15
Declaration of Conformity : ....................................................................... 15
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General Safety Precautions
WARNING:
As with all machinery, there are certain hazards involved with their operation
and use. Exercising respect and caution will considerably lessen the risk of
personal injury. However, if normal safety precautions are overlooked or
ignored, personal injury to the operator or damage to property, may result.
1. ALWAYS Learn the machines’ applications, limitations and the specific potential
hazards peculiar to it. Read and become familiar with the entire
operating manual.
2. ALWAYS use a face or dust mask if operation is particularly dusty.
3. ALWAYS check for damage. Before using the machine, any
damaged part, should be checked to ensure that it will operate
properly, and perform its intended function. Check for alignment of
moving parts, breakage of parts, mountings, and any other condition
that may affect the machines’ operation. Any damage should be properly repaired
or the part replaced. If in doubt, DO NOT use the machine. Consult your local dealer.
4. ALWAYS disconnect the tool/machine from the power supply before servicing and
when changing accessories.
5. ALWAYS wear safety goggles, manufactured to the latest European Safety Standards.
Everyday eyeglasses do not have impact resistant lenses, they are not safety glasses.
6. ALWAYS keep work area clean. Cluttered areas and benches
invite accidents.
7. ALWAYS ensure that adequate lighting is available. A
minimum intensity of 300 lux should be provided. Ensure
that lighting is placed so that you will not be working in your
own shadow.
8. ALWAYS keep children away. All visitors should be kept a
safe distance from the work area, especially whilst operating the machine.
9. ALWAYS maintain machine in top condition. Keep tools/machines
clean for the best and safest performance. Follow maintenance
instructions.
10. ALWAYS handle with extreme care do not carry the tool/machine
by its’ electric cable, or yank the cable to disconnect it from the
power supply .
11. ALWAYS ensure the switch is off before plugging in to mains. Avoid accidental starting.
12. ALWAYS concentrate on the job in hand, no matter how trivial it may seem. Be aware
that accidents are caused by carelessness due to
familiarity.
13. ALWAYS keep your proper footing and balance at all
times, don’t overreach. For best footing, wear rubber
soled footwear. Keep floor clear of oil, scrap wood, etc.
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14. ALWAYS wear proper apparel. Loose clothing or jewellery may
get caught in moving parts. Wear protective hair covering
to contain long hair.
15. ALWAYS use recommended accessories, the use of improper
accessories could be hazardous.
16. ALWAYS remove plug from electrical outlet when adjusting,
changing parts, or working on the machine.
17. NEVER operate machine while under the influence of drugs, alcohol or any medication.
18. NEVER leave machine running unattended. turn power off.
Do not leave the machine until it comes to a complete stop.
19. NEVER force the machine, it will do a better and safer job at
the rate for which it was designed.
20. NEVER use power tools in damp or wet locations or expose
them to rain. Keep your work area well illuminated.
21. DO NOT use in explosive atmosphere (around paint,
flammable liquids etc). Avoid dangerous environment.
ADDITIONAL PRECAUTIONS FOR PLANER/THICKNESSERS
1. ALWAYS ensure the cutters are properly secured in the cutterblock before use.
2. ALWAYS ensure the cutters are sharp, blunt cutters increase the risk of kick back.
3. ALWAYS switch the machine OFF immediately the task is completed.
4. ALWAYS ensure safety devices etc., are in place and working correctly, if not DO NOT
use the machine until they are.
5. ALWAYS use with a dust extraction device fitted.
6. ALWAYS allow the machine to reach full speed before introducing workpiece.
7. DO NOT use the machine if the electric cable, plug or motor is in poor condition.
8. DO NOT allow the ventilation slots in the machine to become blocked.
9. DO NOT touch the cutter immediately after use, allow time for it to cool.
10. NEVER leave machine running unattended, ALWAYS ensure the machine is switched
off and come to a complete stop before leaving it.
11. NEVER use the machine with any of the guards removed.
12. NEVER attempt to reverse the workpiece towards the infeed.
13. NEVER proceed unless the workpiece has been thoroughly checked to ensure it is
completely free of nails, screws, staples etc.
14. NEVER plane a piece of wood without the Cutter Guard completely covering any
exposed Cutter Blade
15. AV O I D accidental starting, by switching off and isolating from the main electrical
supply by removing the plug from the socket.
16. REGULARLY check to ensure the ‘Anti-Kickback pawls operate cprrectly.
17. IMPORTANT! This machine develops considerable noise when in use. ALWAYS wear Ear
Defenders
Additionally, please keep these instructions in a safe place for future reference.
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ELECTRICAL CONNECTIONS
Connect the mains lead to a domestic, 230 volt (50Hz) electrical supply through a fused
good quality 13 amp BS 1363 plug, or a suitable fused isolator switch.
WARNING: THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in the mains lead are coloured in accordance with the following code:
Green & Yellow - Earth
Blue - Neutral
Brown - Live
As the colours of the conductor insulation of this appliance may not correspond with the coloured
markings identifying terminals in your plug, you should proceed to connect as follows:
• The GREEN & YELLOW conductor to the terminal marked with a letter “E” or Earth
symbol ‘ ’ or coloured GREEN or GREEN & YELLOW.
• The BROWN conductor to the terminal marked “L” or coloured RED.
• The BLUE conductor to the terminal marked “N” or coloured BLACK.
If this appliance is fitted with a plug which is moulded on to the electric cable (i.e. non-
rewireable) please note:
1. The plug must be thrown away if it is cut
from the electric cable. There is a
danger of electric shock if it is
subsequently inserted into a socket
outlet.
2. Never use the plug without the fuse
cover fitted.
3. Should you wish to replace a
detachable fuse carrier, ensure that
the correct replacement is
used (as indicated by marking or colour
code).
FUSE RATING
The fuse in the plug must be replaced with one of the same rating (13 amps) and this
replacement must be ASTA approved to BS1362.
If in doubt, consult a qualified electrician. Do not attempt any electrical repairs yourself.
CABLE EXTENSION
Always use an approved cable extension suitable for the power rating of this tool (see
specifications), the conductor size should also be at least the same size as that on the
machine, or larger. When using a cable reel, always unwind the cable completely.
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UNPACKING and PARTS IDENTIFICATION
ASSEMBLY and INSTALLATION
Fig. 1
Carefully unpack the components and lay them out, checking against the
following list. Should any part be missing or damaged in transit, please contact
your Clarke dealer immediately.
Ensure the planer is located where there is adequate light, and a suitable power
supply. If cable a extension is used, ensure it does not trail along the workshop
floor as this could be extremely hazarous.
There must be sufficient room for the workpiece to move through its entire length.
Similarly, there must be sufficient room so that the operator does NOT need to
stand in line with the wood during the planing process.
The planer may be used as a mobile unit, but for greater stability we recommend
it is bolted to a strong, firm workbench. The dimensions for the mounting holes are
shown below:
Alternatively, mount the planer on a
strong piece of plywood of at least
15mm in thickness, with length
550mm and width 380mm minimum.
The plywood platform, with planer
mounted, is then clamped firmly to a
workbench when required.
Fig. 2
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NOTE:
Dust extraction
devices are
available from
your Clarke dealer
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1. Attaching the Angle Fence
The peg - ‘A’ locates in the slotted
hole - ‘B’. It may be necessary to screw
the peg down a little in order for the
peg to locate properly.
The Hex. socket head screw with
washers (in the bag of loose parts), is
used to secure the fence to the table,
through slot ‘C’, into threaded hole ‘D’.
The fence may be set and locked at
any angle. Use a template or angle
gauge if accuracy is required.
2. Attach the Dust/Chip Extraction Chute
A. For Planing
A.1 Lower the Thicknesser Table as far as
possible by turning the Raise/Lower Knob
(see Fig.1) fully anticlockwise.
Fig. 3
Fig. 4
A.2 Pull out the two Locking Keys (arrowed in
Fig.4) and manouvre the Chute into the
space beneath the table.
Ensure both Locking keys are pushed firmly
into the slots in the table, shown in Fig.5.
Fig. 5
B. For Thicknessing
B.1 Remove the Angle Fence.
B.2 Push the Cutter Guard out of its
holder so that the Chute may be
attached to the table, as shown
in Fig.6.
Ensure both Locking keys are pushed
firmly into the slots in the table, shown
in Fig.5.
Fig. 6
IMPORTANT: Please note that the Dust Chute MUST ALWAYS be in place, the machine
will not operate if is removed.
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1. Set the depth of cut, using the Depth of Cut Setting Knob - see Fig.1. Turn
anticlockwise to increase the cutting depth, clockwise to decrease, using the
scale, indicated in Fig. 5, as a reference. For theinitial cut, we recommend a
depth of cut of no more than 1mm. The maximum depth of cut is 2mm.
2. Ensure the fence is at the correct angle - for normal planing, this would be 90
degrees. For other angles, use a template or angle gauge for greater accuracy.
OPERATION
A. Planing
3. Slide the cutter guard out of the
way and place the workpiece on
the table so that it rests snugly
against the fence, with the lead
edge a short distance from the
cutter, noting that direction of
feed is right to left, looking from
the front of the machine.
4. Slide the cutter guard up to lightly
touch the workpiece as shown
in Fig.5, thereby completely
covering any exposed cutter.
Fig. 5
Ensure the guard is as low as possible and the Cutter Guard Lock Knob is tightened.
5. Raise the cover of the ON/OFF switch and press the green ON button, marked
‘I’, and allow the machine to come up to full speed.
6. Applying firm downwards pressure, and keeping the workpiece against the
fence, proceed to feed the work over the cutter. Do not feed too quickly
IMPORTANT.
When coming to the end of a piece,
ALWAYS use the push stick to finish - see
Fig.6. This is an important safety point.
surrounding area and dispose of safely, accumulation of dust and shavings is a
fire hazard and should not be allowed to build up.
NOTES :
1. In case of emergency, hit the switch cover firmly and quickly. The cover will
latch down and motor will be switched OFF.
2. The ON/OFF switch is a “No Volt Release” type , so that in the event of a power
failure, the machine will not restart automatically once the power is restored.
7. To switch OFF, simply press the red
button marked ‘O’ and close the
cover ensuring it is properly latched.
When finished, remove all shavings and
sawdust from the machine and
Fig. 6
ENSURE the timber is completely free of nails, screws and staples etc., before use.
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ALWAYS use Supports for long
pieces - Roller Stands etc.
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A. Thicknessing
1. Lower the Thicknessing table sufficiently for the workpiece to be inserted
beneath the cutter blade, ensuring the blade is at 6 o’clock. Work enters
from the left and exits at the right of the machine,
2. Raise the table until there is slight resistance. i.e. the work just touches the blade.
3. Withdraw the workpiece, then wind the table upwards - turn clockwise, using
the Raise/Lower Table knob, to the appropriate cutting depth, noting that
one turn is equivalent to 3mm. Do not exceed 2mm depth of cut as this could
cause kickback, and/or damage to the components or overheating of the
motor.
Note: It is advisable when working with rough or warped wood to make very small
depths of cut to begin with - 1mm should be sufficient.
4. Support the workpiece at the desired height, so that it is horizontal and feed it
into the cutter, from the left hand side of the machine. The rollers will
automatically feed the work past the kick-back pawls and into the cutter
blade. Ensure it is well supported at the outlet side
DO NOT remove chips or shavings from the table until the machine has stopped
completely and is isolated from thre mains supply.
NOTE:
1. The workpiece should always be 2-3 inches longer than the finished length as
the ends tend to be uneven.
2. The table should be lubricated with wax, frequently to ensure smooth operation.
Always disconnect the machine from the mains supply before cleaning or
performing maintenance tasks.
This product is designed to operate with minimum of maintenance, however, as
with all power tools, cleanliness is essential in ensuring work is carried out to a
satisfactory standard. Always keep the table free of shavings/dust etc., and clean
the machine thoroughly after use. Use a low pressure air supply to blow dust from
air vents and other parts wherever possible.
Apply a thin film of wax to the table periodically. This will help keep the table
clean and allow workpieces to slide more easily.
Do not use solvents to clean the machine as this could damage plastic
components.
Cutter Blade Removal
Cutter blades will require sharpening or replacing. Care should be taken at all
times when handling them, they are very sharp, even when appearing to be dull.
Blades must always be fitted as a pair, and must be of the same type, only fit blades
recommended by the Clarke International.
MAINTENANCE
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